Application of Electric Field during the Heat Treatment: The Device Development and the Effect on Mechanical Properties of AA 6082

2019 ◽  
Vol 950 ◽  
pp. 75-79
Author(s):  
Zhen Hai Xu ◽  
Chao Ran Ding ◽  
De Bin Shan
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys ◽  
Electric Field ◽  
High Voltage ◽  
Nickel Wire ◽  
Energy And Environment ◽  
Specific Strength ◽  
Device Development ◽  
The Cost

With the ever-increasing concern about the energy and environment crises, aluminum alloys are becoming increasingly desirable in the automotive, aerospace, construction and other related industries due to their high specific strength. Various heat-treatment–stamping integrated techniques have been invented to address the formability challenge of aluminum alloy sheets. Electric field affects the heat treatment process of aluminum alloys. In this paper, a device for application of electric field during the heat treatment was developed. The maximum dimensions of specimen are determined via observing the distortion of metal sheets after quenching in cool water. The high-temperature resistant pure nickel wire gains a high-voltage proof performance by wearing bowl-shaped porcelain tubes, and is used to connect electrodes to power supply. The high-voltage resistant mica plates are bolted together to fill the gap between the specimen and electrode. This device was then used in a common commercial furnace to study the effect of electric field applied during the heat treatment on mechanical properties of AA 6082 sheets. It is found that electric field could enhance mechanical properties of AA 6082. The application of electric field has a potential to lower the cost of heat-treatment–stamping integrated techniques.

scholarly journals The Effect of Heat Treatment on the Microstructure and Mechanical Properties of the Novel Low-Cost Ti-3Al-5Mo-4Cr-2Zr-1Fe Alloy

Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3798
Author(s):  
Meng Sun ◽  
Dong Li ◽  
Yanhua Guo ◽  
Ying Wang ◽  
Yuecheng Dong ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aging Time ◽  
Volume Fraction ◽  
Low Cost ◽  
Solution Treatment ◽  
Solution Temperature ◽  
The Novel ◽  
Α Phase ◽  
The Cost

In order to reduce the cost of titanium alloys, a novel low-cost Ti-3Al-5Mo-4Cr-2Zr-1Fe (Ti-35421) titanium alloy was developed. The influence of heat treatment on the microstructure characteristics and mechanical properties of the new alloy was investigated. The results showed that the microstructure of Ti-35421 alloy consists of a lamina primary α phase and a β phase after the solution treatment at the α + β region. After aging treatment, the secondary α phase precipitates in the β matrix. The precipitation of the secondary α phase is closely related to heat treatment parameters—the volume fraction and size of the secondary α phase increase when increasing the solution temperature or aging time. At the same solution temperature and aging time, the secondary α phase became coarser, and the fraction decreased with increasing aging temperature. When Ti-35421 alloy was solution-treated at the α + β region for 1 h with aging surpassing 8 h, the tensile strength, yield strength, elongation and reduction of the area were achieved in a range of 1172.7–1459.0 MPa, 1135.1–1355.5 MPa, 5.2–11.8%, and 7.5–32.5%, respectively. The novel low-cost Ti-35421 alloy maintains mechanical properties and reduces the cost of materials compared with Ti-3Al-5Mo-5V-4Cr-2Zr (Ti-B19) alloy.

Strength of Commercial Aluminum Alloys after Equal Channel Angular Pressing and Post-ECAP Processing

2006 ◽  
Vol 114 ◽  
pp. 91-96 ◽  
Author(s):  
Maxim Yu. Murashkin ◽  
M.V. Markushev ◽  
Julia Ivanisenko ◽  
Ruslan Valiev
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Aluminum Alloys ◽  
Ultimate Tensile Strength ◽  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Solution Treatment ◽  
Ecap Processing ◽  
Angular Pressing

The effects of equal channel angular pressing (ECAP), further heat treatment and rolling on the structure and room temperature mechanical properties of the commercial aluminum alloys 6061 (Al-0.9Mg-0.7Si) and 1560 (Al-6.5Mg-0.6Mn) were investigated. It has been shown that the strength of the alloys after ECAP is higher than that achieved after conventional processing. Prior ECAP solution treatment and post-ECAP ageing can additionally increase the strength of the 6061 alloy. Under optimal ageing conditions a yield strength (YS) of 434 MPa and am ultimate tensile strength (UTS) of 470 MPa were obtained for the alloy. Additional cold rolling leads to a YS and UTS of 475 and 500 MPa with 8% elongation. It was found that the post-ECAP isothermal rolling of the 1560 alloy resulted in the formation of a nano-fibred structure and a tensile strength (YS = 540 MPa and UTS = 635 MPa) that has never previously been observed in commercial non-heat treatable alloys.

Uphill Quenching of Aluminum Alloys

2019 ◽  
Author(s):  
Wellington da Silva Mattos ◽  
George Edward Totten ◽  
Lauralice de Campos Franceschini Canale
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Residual Stress ◽  
Aluminum Alloys ◽  
Temperature Gradient ◽  
Dimensional Stability ◽  
Steam Chamber ◽  
Conventional Heat Treatment ◽  
Quenching Process ◽  
Uphill Quenching

This article describes the concept of uphill quenching process applied in the heat treatment of aluminum alloys. Uphill quenching is interesting since residual stress reductions of up to 80% has been reported. In addition, substantial improvements in dimensional stability have been achieved for several types of aluminum parts. Often, uphill quenching is applied after quenching and before aging during the heat treatment of aluminum alloys. The uphill quenching process consists of the immersion of the part in a cryogenic environment, and after homogenization of the temperature, the part is transferred to the hot steam chamber to obtain a temperature gradient that will maintain the mechanical properties gained with this process. The results obtained are lower residual stress and better dimensional stability. The aim of this article is to provide a review of this process and to compare it with conventional heat treatment.

Enhancement in mechanical properties of selectively laser-melted AlSi10Mg aluminum alloys by T6-like heat treatment

2018 ◽  
Vol 734 ◽  
pp. 299-310 ◽  
Author(s):  
L.F. Wang ◽  
J. Sun ◽  
X.L. Yu ◽  
Y. Shi ◽  
X.G. Zhu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys

scholarly journals A Fast Method for Predicting the Mechanical Properties of Precipitation-Hardenable Aluminum Alloys

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 147 ◽  
Author(s):  
Anastasiya Toenjes ◽  
Axel von Hehl
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys ◽  
Method Development ◽  
Prediction Models ◽  
Industrial Applications ◽  
Fast Method ◽  
Suitable Heat Treatment ◽  
Cost Efficient ◽  
The Individual

Most heat treatment simulations of precipitation-hardenable aluminum alloys are incomplete or restricted to sub-steps of the process chain. In general, the studies addressing the heat treatment of aluminum components have only provided a qualitative guidance of heat treatment, which does not match the heat treatment that is necessary for specific parts with specific requirements. Thus, a quick and accurate simulation of the whole heat treatment process would hold great economic benefit for industrial applications in predicting suitable heat treatment processes that are able to meet the required mechanical properties of proposed novel aluminum components. In this paper, the development of a time and cost efficient method for generating such prediction models is presented by means of an example aluminum alloy EN AW-6082. During the process sub-steps of solution annealing, quenching and aging, the time-temperature correlations connected to the precipitation-hardening conditions were analyzed. The precision of the prediction model depends on the size of the material database, which should be able to be adjusted to the individual requirements of the simulation user. In order to obtain the greatest time and cost efficiency in generating such a model, a specific experimental design was developed. The results of the method development are presented and discussed.

Phase Constitution and Heat Treatment Behavior of Low Cost Ti-Mn System Alloys

2013 ◽  
Vol 551 ◽  
pp. 217-222 ◽  
Author(s):  
Masahiko Ikeda ◽  
Masato Ueda ◽  
Kaoru Imaizumi ◽  
Mitsuo Niinomi
Keyword(s):  
Heat Treatment ◽  
Titanium Alloys ◽  
Low Cost ◽  
Metallic Elements ◽  
X Ray Diffraction ◽  
Phase Constitution ◽  
Specific Strength ◽  
Good Biocompatibility ◽  
Fe Alloys ◽  
The Cost

This paper is a review of results for Ti-Mn [1], Ti-Mn-Al [2] and Ti-Mn-Fe [3] alloys that have been previously published. Titanium alloys, especially beta-type titanium alloys, have high specific strength, excellent corrosion resistance and good biocompatibility. Unfortunately, applications of titanium alloys are limited by their relatively higher cost. One reason is the use of rare and expensive metallic elements, such as vanadium and molybdenum, as a beta stabilizer. In order to reduce the cost, inexpensive and abundantly available metallic elements should be used as beta stabilizers. Manganese was adopted as a beta stabilizer because it is an abundant metallic element in the Earth’s crust and is relatively low in cost. The heat treatment behavior of Ti-Mn, Ti-Mn-Al and Ti-Mn-Fe alloys was investigated through electrical resistivity and Vickers hardness measurements, X-ray diffraction measurements to identify phase constitution, and observations using a light microscope [1], [2] and [3].

scholarly journals EN AW-2024 Wrought Aluminum Alloy Processed by Casting with Crystallization under Pressure

2017 ◽  
Vol 67 (2) ◽  
pp. 109-116
Author(s):  
Branislav Vanko ◽  
Ladislav Stanček ◽  
Roman Moravčík
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Aluminum Alloys ◽  
Shrinkage Porosity ◽  
Forced Flow ◽  
Heat Treated ◽  
Crystallization Under Pressure ◽  
Wrought Aluminum Alloys ◽  
Wrought Aluminum

AbstractBy using the wrought aluminum alloys can be created castings with higher mechanical properties than the castings made of standard foundry aluminum alloys, but it is necessary to handle the process of making sound castings without any defects such as hot tears and shrinkage porosity. In experiments, we have been studied of wrought aluminum alloy EN AW-2024 which has been processed by the casting with crystallization under pressure with forced flow. Castings were heat treated by standard T6 heat treatment.

Mechanical Properties Of Quasicrystal Dispersed Al-Li-Cu Alloy

1998 ◽  
Vol 553 ◽  
Author(s):  
T. Okada ◽  
T. Nakamura ◽  
K Mitsugi ◽  
K Kozawa ◽  
T Matumura ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloys ◽  
Vickers Hardness ◽  
The Other ◽  
Proof Stress ◽  
Specific Strength ◽  
Cu Alloy ◽  
Ti Alloys ◽  
Maximum Value ◽  
The Relationship

AbstractTo apply the ductile structural materials, the quasicrystal dispersion in aluminum alloys is one of effective methods. We have investigated mechanical properties of quasicrystal dispersed Al- Li-Cu alloy prepared by the twin-type piston anvil apparatus. The slow cooled samples are hard and ductile. The evaluated values of brittleness are from 6.0 to 14 erg for Ef, from 0.52 to 0.73MNm−3/2 for K1c and from 5.5 to 7.7 Nm−1 for Gic for the fastest and slowest cooled samples, respectively. The hardness of the quasicrystal dispersed Al-Li-Cu alloy is higher than that of the other commercial aluminum alloys. Based on the relationship between Vickers hardness and proof stress of aluminum alloys, we estimate the specific strength of Al-Li-Cu quasicrystal alloy. The maximum value is the higher than that of Ti alloys.

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