Improvement of Process Parameters Calculation for Coil Rolling at the Steckel Mill

2020 ◽  
Vol 989 ◽  
pp. 609-614 ◽  
Author(s):  
Oleksandr H. Kurpe ◽  
Volodymyr V. Kukhar ◽  
Eduard S. Klimov ◽  
S.M. Chernenko

The mathematical model of hot-rolled coil rolling at the Steckel mill (Ferriera Valsider SpA) has been thoroughly investigated in the paper. There has been made a verification of the developed model to use it for the rolling technology design. The influence of the stand stiffness has also been taken into account. When simulating rolling temperature conditions, an average error was within the range from 8.27 to 9.11% at the mill 3170 and from 0.003% to-0.92% at the mill 1780. When simulating rolling force, an average error was within the range from 0.5% to 5.7% at the mill 3170 and from-4.89 to 6.59% at the mill 1780. The equation has been obtained, and the comparison of calculated stands stiffness has been made at the mill 3170 and 1780.There has been determined influence on the actual measurement of the pre-treatment temperature for the feed processing by descaler, which results in significant errors compared to the calculation results.

1984 ◽  
Vol 35 (2) ◽  
pp. 115 ◽  
Author(s):  
DJ Mares

Germinability in harvest-mature wheat grain showed a marked dependence on temperature. The optimum temperature for the complete germination of all grains ranged from 20�C for the non-dormant variety, Timgalen, to 10�C for the strongly dormant red wheat RL 4137, whereas the optimum in terms of the shortest lag period ranged from 25� to 15�C for the same varieties. Germinability gradually increased during post-harvest storage and, for after-ripened grain, the optimum temperature for both complete germination and shortest lag period were greater than 30�C. Germinability could also be increased by pre-treating imbibing grains at temperatures of 5�, 10� or in some cases 15�C. This treatment was only effective for grain at moisture contents >25% (dry weight) and the effect was not reversed by redesiccation. The pre-treatment temperature required for maximum germinability decreased with increasing levels of grain dormancy. Complete removal of dormancy required a pre-treatment period of c. 48 h; however, lesser periods gave the shortest lag period in the case of the dormant varieties. The implications of these results for the utilization of dormancy in the development of preharvest sprouting damage tolerant varieties and their subsequent use in practice are discussed.


2015 ◽  
Vol 817 ◽  
pp. 115-120 ◽  
Author(s):  
Dan Zhang ◽  
Le Yu Zhou ◽  
Chao Lei Zhang ◽  
Chao Huang ◽  
Min Zhao ◽  
...  

Network carbide inheritance during heat treatment process of large shield machine bearing steel GCr15SiMn was investigated by heat treatment experiments and quantitative metallographic. Samples with the proeutectoid cementite network thickness in the range of 0.19~0.54 μm were obtained by changing austenitizing temperature and soaking time of pearlite transformation. The results show that the network in hot rolled bar can be improved when the pre-heat treatment temperature is 950 °C. When the network thickness is above 0.40 μm, the undissolved cementite networks present in microstructures after quenching and tempering. In a Chinese standard, the network grades are 1.5 and 3.0 degree when the networks thickness are 0.40 μm and 0.54 μm, respectively. The critical network thickness that can be eliminated by heat treatment is 0.29 μm.


2021 ◽  
Vol 16 (2) ◽  
pp. 136-141
Author(s):  
Jingyuan Zhang ◽  
Yusheng Liu ◽  
Jianing Song ◽  
Mu Zhang ◽  
Xiaodong Li

The Cu2ZnSnS4 (CZTS) thin films were fabricated by the direct solution coating method using a novel non-particulate ink. The ink was formulated using ethanol as the solvent and 1,2-diaminopropane as the complex-ing agent. The pure phase kesterite films with good crystallinity, large-sized crystals and excellent electrical properties were prepared by the spin-coating deposition technique using the homogeneous and air-stable ink. It was found that the subsequent pre-treatment temperature had an influence on the film crystallinity and electrical properties. The best film was obtained by pre-treating the spin-coated film at 250 °C, and then post-annealing at 560 °C. The film shows a narrow bandgap of 1.52 eV and excellent electrical properties, with a resistivity of 0.07 Ocm, carrier concentration of 3.0 x 1017 cm-3, and mobility of 4.15 cm2 V-1 s-1. The novel non-particulate ink is promising for printing high quality CZTS thin films as absorber layers of thin film solar cells.


Energies ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1561
Author(s):  
Hery Tri Waloyo ◽  
U Ubaidillah ◽  
Dominicus Danardono Dwi Prija Tjahjana ◽  
Muhammad Nizam ◽  
Muhammad Aziz

The braking torque mathematical modelling in electromagnetic eddy current brake (ECB) often ignores the skin effect that occurrs during operation. However this phenomenon can not be simply neglected. Therefore, this paper presents a mathematical model of braking torque for a unipolar axial type of ECB system with a non-magnetic disk, which considers the skin effects. The use of mathematical models that consider the existence of skin effects is significant in approaching the braking torque according to the actual condition. The utilization of generic calculations to the model of the ECB braking torque leads to invalid results. Hence, in this paper, the correction factor was added to improve the braking torque calculation as a comparator to the proposed equation. However, the modification and addition of the correction factor were only valid to estimate the low-speed regimes of torque, but very distant for the high-speed condition. From the comparison of calculated values using analytical and 3D modelling, the amount of braking torque at a low speed was found to have an average error for the equation using a correction factor of 1.78 Nm, while after repairing, a value of 1.16 Nm was obtained. For the overall speed, an average error of 14.63 Nm was achieved, while the proposed equation had a small difference of 1.79 Nm. The torque difference from the calculation results of the proposed model with the measurement value in the experiment was 4.9%. Therefore, it can be concluded that the proposed equation provided a better braking torque value approach for both low and high speeds.


Author(s):  
R. Lunderstädt ◽  
K. Fiedler

In the paper to be presented diagnostic procedures on the basis of a gas path analysis are applied on a two-shaft jet engine. Starting from the mathematical model of the engine a filter-algorithm is used which delivers from actual measurement data the state of the engine for different working conditions. The procedure is proven for some examples and discussed in regard of its practical significance.


Author(s):  
N. О. Kravets

The  mathematical model of the complex product motion along the lateral lines at the plate conveyers of the bottle lines is presented in the artcle. The experimental evaluation of the gained theoretical dependence is suggested.   The calculation results coordinate well with the modelling and experiment resuls.


2021 ◽  
pp. 43-54
Author(s):  
A. N. Krutov ◽  
◽  
S. Ya. Shkol’nikov ◽  

The mathematical model of kinematic wave, that is widely used in hydrological calculations, is generalized to compute processes in deformable channels. Self-similar solutions to the kinematic wave equations, namely, the discontinuous wave of increase and the “simple” wave of decrease are generalized. A numerical method is proposed for solving the kinematic wave equations for deformable channels. The comparison of calculation results with self-similar solutions revealed a good agreement.


2020 ◽  
Vol 22 (3) ◽  
pp. 132-139
Author(s):  
A. V. Denisov ◽  
M. D. Stepanov ◽  
N. A. Haraldin ◽  
A. V. Stepanov ◽  
A. I. Borovkov ◽  
...  

Abstract. In the work, a review of scientific articles on the behavior of tissues and organs of the human body under local mechanical effects on it, as well as a description of the physico-mechanical properties of biological materials. The selection of mechanical behavior for each biological material as part of a mathematical model of the human torso was carried out, its finite element model was created, validation experiments were modeled using data presented in the literature. An original calculation model of a human torso with a tuned interaction of organs with each other was developed. Contact interaction parameters are determined. The developed computational model of a human torso was verified based on data from open sources for an experiment with mechanical action by a cylindrical impactor. An algorithm for processing pressure and acceleration graphs has been implemented in order to obtain tolerance curves. A specialized modular program has been created for the automated processing of calculation results and the output of the main results. 42 numerical tests were carried out simulating the entry of a steel ball into each of 21 zones for power engineers of 40 and 80 J. According to the results of the tests for each organ, pressure and acceleration tolerance curves were obtained, animations of the behavior of organs under shock were created, visualization of the pressure field propagation in organs was obtained torso.


2017 ◽  
Vol 746 ◽  
pp. 48-55
Author(s):  
Vasiliy V. Yashin ◽  
Evgenii V. Aryshenskii ◽  
Erkin D. Beglov ◽  
Maksim S. Tepterev ◽  
Anna F. Grechnikova

Objective of the work: develop a model for calculation of plate exit thickness. This model is supposed to improve process reliability in obtaining specified thickness with +/- 0.5 mm tolerance. The work identifies major influences on obtaining specified thickness and relationship of their effects. Based on derived relationships, the work develops rolling force calculation model with the following inputs: alloy grade, feedstock temperature, feedstock entry and exit gage, feedstock width, rotational speed of the rolls. Mill stand characteristics, like mill stiffness, backlash, work roll behavior, were studied in relation to force and temperature. The resulting model allows to predict the value of work roll gap increase during rolling. The model was validated in production environment and demonstrated high confidence level of calculation results.


Water ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1358
Author(s):  
Zhang ◽  
Fan ◽  
Yu ◽  
Zhang ◽  
Lv ◽  
...  

The mathematical model of vacuum breaker valve is significant to the protection scheme. The more accurate the vacuum breaker valve model, the more reliable the calculation results. In this study, the application conditions of the air valve model are analyzed according to the assumptions used in the derivation, and the contradictions between these assumptions are proposed. Then, according to the different working characteristics between the vacuum breaker valve on the siphon outlet pipe and the air valve, the vacuum breaker valve model is deduced based on the modified assumptions. In the derivation process, the thermodynamic change of the gas in the vacuum breaker valve is assumed to follow the isentropic process rather than an isothermal process, and the water level in the vacuum breaker valve is considered to be changeable. An engineering case is introduced, and the results calculated according to the vacuum breaker valve model are compared with those resulting from the air valve model. The results indicate that the vacuum breaker valve model is suitable for large air mass conditions and can provide a theoretical basis for the numerical simulation and settings of vacuum breaker valves.


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