Application Feasibility Study of High Strength Pipeline Steel to Rig Derrick and Substructure

2020 ◽  
Vol 993 ◽  
pp. 616-621
Author(s):  
Fang Po Li ◽  
Zhi Wei Zhang ◽  
Bin Zhang

Derrick and substructure is one of rig’s core equipment components, and it is also the most important weight component of rig. The working environment of derrick and substructure is very serious, whose material should has high strength, excellent plasticity, toughness and weldability property. In this paper, the chemical composition, micro-structure, tensile property, impact property, hardness and weldability of high strength pipeline steel with strength grades of X70 (485MPa)~ X100(690MPa) were systematically analyzed. The analysis and study of the service environment of rig derrick and substructure as well as the technical requirements of the material, showed that the performance of high strength pipeline steel was obviously better than that of the same grade high strength low alloy structural steel used in rig derrick and substructure at present, and it can fully meet the technical requirement of rig derrick and substructure. The application of high strength pipeline steel to rig derrick and substructure will improve the service property, optimize the design , and fully ensure the service safety of rig derrick and substructure.

2021 ◽  
Vol 1035 ◽  
pp. 424-429
Author(s):  
Fang Po Li ◽  
Ning Li ◽  
Xian Lin Wang ◽  
Ming Hua Liang

Drilling equipment is the key of oil and gas drilling development. Its manufacturing quality and service performance have important influence on oil and gas drilling development safety. The application of high strength grade steel plays an important role in improving drilling equipment manufacturing level and service performance. In this paper, the chemical composition, microstructure, tensile properties, impact properties and hardness of TMCP Q550D and Q-T Q550D high-strength low-alloy steel were tested and compared, and the application feasibility for drilling equipment manufacture was analyzed comprehensively. The experimental results show that the mechanical properties of Q550D by two different methods were obviously higher than the requirement of national standard. Q550D steel had excellent plasticity and toughness, which meets the requirement of drilling equipment manufacture. The main difference between different steel lied in their chemical composition and micro-structure. Carbon content of TMCP Q550D steel plate was lower than that of QT Q550D, and TMCP Q550 was mainly depend on TMCP technology and micro-alloy elements, whose micro-structure was mainly granular bainite. Q-T Q550D was mainly depend on Q-T technology, and its microstructure was tempered sorbite with obvious banded structure and slightly low toughness.


2014 ◽  
Vol 1010-1012 ◽  
pp. 1709-1712
Author(s):  
Li Dong Wang ◽  
Feng Lei Liu ◽  
Hui Bin Wu

A type of X80 grade high strength and toughness pipeline steel was designed and researched. The strengthening mechanism of the steel was analyzed by SEM, TEM and XRD, and the CO2corrosion behavior of the steel was simulated by high-temperature and high-pressure autoclave. The result shows that the microstructure of the base metal is mainly acicular ferrite with a small amount of granular bainite. Acicular ferrite consists of laths which occlude and interweave with each other, and there are many dislocation and carbonitrides distributing in acicular ferrite, which made the pipeline steel have good strength and toughness. Under the simulation of the actual working conditions, the activity of reactants is low at 30°C, so the corrosion rate is smaller at this temperature; the maximum of corrosion rate occurs at 60°C; when the temperature increases to 90°C, the corrosion rate is lower than that of 60°C, that is because hindering corrosion effect which take by the acceleration deposit of corrosion product is better than the acceleration corrosion reactions.


2016 ◽  
Vol 850 ◽  
pp. 894-898
Author(s):  
Bin Guo ◽  
Jin Qiao Xu ◽  
Lei Cui ◽  
Qing Feng Wang

This paper provided a detailed description of X90 pipeline steel developed in Wuhan Iron and Steel Corporation (WISCO), including its metallurgical design, manufacturing process, structural characteristics and mechanical properties. Some key issues such as the cooling rate and rolling parameters were addressed for the development of X90 pipeline steel. The experimental results showed that the manufacturing process of controlled rolling (for austenite refining) + relaxation (for ferrite phase transformation) +ultrafast accelerated cooling could guarantee very fine microstructure and excellent mechanical properties. The X90 pipeline steel developed in WISCO has a good match of high strength and excellent toughness. Mechanical properties of X90 coils, plates and corresponding SSAW and LSAW pipes comprehensively meet the technical requirements of China National Petroleum Corporation (CNPC).


2001 ◽  
Vol 676 ◽  
Author(s):  
Shulin Wen ◽  
Jingwei Feng

ABSTRACTArtificial hydroxyapatite with chemical formula of Ca10(PO4)6(OH)2 is the best as bioceramics due to its composition and structure being similar with inorganic part of hard tissues. The alloys especially with Ti, Ni and Co contents are very promising as a kind of biomaterials due to their high strength and high toughness. The alloys as biomaterials need good final surface properties by proper surface treatment. By using clinical treatment with machining, cleaning, sterilization, we obtained Ti-oxides surface with 4-6 nm in thickness which are very good in property with chemical composition of TiO2 + Ti2O3 + TiO. However, the Ti-alloy with an artificial hydroxyapatite surface is even much better than that with the surface of Ti-oxides due to its high bioactivity. Human bones and human teeth with a chemical composition of Ca10(PO4)6(OH)2 and the structure of hydroxyapatite are commonly considered as bio-mineral. In nature the pears and shells are also a kind of bio-minerals. Our observations showed that human bone is a complex material with a layered composite structure. The hydroxyapatite mineral crystals that reinforce the organic proteinceous component are about 35 nm wide, irregular, plate-like crystals reside initially in the hole zones of the collagen microfibris: later fill available space within the collagen fibrils. At present paper nanostructure features of both bioceramics and biominerals have been characterized with comparison between each other's.


Author(s):  
Waris N Khan ◽  
Rahul Chhibber

This work investigates the microstructure and mechanical properties of 2507 super duplex stainless steel and API X70 high strength low alloy steel weld joint. This joint finds application in offshore hydrocarbon drilling riser and oil–gas pipelines. Coated shielded metal arc welding electrodes have been designed and extruded on 309L filler and their performance compared with a commercial austenitic electrode E309L. Filler 309L solidifies in ferrite-austenite (F-A) mode with a resultant microstructure comprising skeletal ferrites with austenite distributed in the interdendritic region. Results of tensile and impact tests indicate that weld fabricated with laboratory-developed electrodes has higher ductility and impact energy than the commercial electrode. The tensile strength and weld hardness of commercial electrodes are superior. The laboratory-made electrode’s microhardness is lower than the commercial electrodes, making the former less prone to failure. An alternative welding electrode coating composition has been suggested through this work and found to be performing satisfactorily and comparable to the commercially available electrodes.


2011 ◽  
Vol 704-705 ◽  
pp. 1465-1472
Author(s):  
Jin Wu ◽  
Da Sen Bi ◽  
Liang Chu ◽  
Jian Zhang ◽  
Yun Tao Li

Dual phase (DP) steel is a high strength steel for auto-panel. In this paper, mechanical property, forming ability, baked-hardening and work hardening properties of high strength steel DP450 are studied by experiments, and compared with those of steel MS6000.And theoretical research on predicting the forming limit of steel DP450 by the NADDRG model. The established mathematic model for relativity is of practical usefulness. Experimental results reveal that the yield strength of steel DP450 is about 7.2% lower than the MS6000,and the break strength increases by 18.9%,while the elongation increases by 19%.The strain hardening exponent of steel DP450 are superior to those of MS6000.The results show that mechanical property of high strength steel DP450 is better than that of MS6000,while forming ability of DP450 is not lower than that of MS6000.And baked-hardening and work hardening properties of steel DP450 are better than those of MS6000.The steel sheet DP450 owned a good forming ability.


2010 ◽  
Vol 168-170 ◽  
pp. 945-948
Author(s):  
Shu Hua Liu

The properties of inorganic cohesive glue and its appliance to repairing ordinary and high strength concrete were studied in this paper. Inorganic cohesive glue not only has high strength, but also has equivalent coefficient of expansion with that of concrete and steel. The mechanical performance of inorganic cohesive glue is better than that of concrete, and other performances are similar to those of concrete. In the concrete repair work, it can mend the ruinate concrete well, and the strength of the repaired concrete is as high as or higher than that of original specimen.


2014 ◽  
Vol 989-994 ◽  
pp. 212-215
Author(s):  
J. Liu ◽  
G. Zhu ◽  
W. Mao

The effect of volume fraction of ferrite on the mechanical properties including strength, plasticity and wok hardening was systematically investigated in X80 pipeline steel in order to improve the plasticity. The microstructures with different volume fraction of ferrite and bainite were obtained by heat-treatment processing and the mechanical properties were tested. The work hardening behavior was analyzed by C-J method. The results show that the small amount of ferrite could effectively improve the plasticity. The work hardening ability and the ratio of yield/tensile strength with two phases of ferrite/bainite would be obviously better than that with single phase of bainite. The improvement of plasticity could be attributed to the ferrite in which more plastic deformation was afforded.


2017 ◽  
Vol 751 ◽  
pp. 167-172 ◽  
Author(s):  
Sansot Panich ◽  
Nopparat Seemuang ◽  
Taratip Chaimongkon

In this work, the experimental and numerical analyses of Forming Limit Curve (FLC) and Forming Limit Stress Curve (FLSC) for Advanced High Strength Steel (AHSS) sheet, grade JAC780Y, are performed. Initially, the FLC is experimentally determined by means of the Nakazima Stretch forming test. Subsequently, the FLSC of investigated steel was plastically calculated using the experimental FLC data. Different yield criteria including Hill48, and Yld89, are applied to describe plastic flow behavior of the AHS steel and Swift hardening law is taken into account. Hereby, influences of the constitutive yield models on the numerically determined FLSCs are evaluated regarding to those results from the experimental data. The obtained stress based forming limits are affected significantly by the yield criteria. Finally, the experimental and numerical formability analyses of Fukui stretch-drawing and square cup drawing tests are studied through FLC and FLSCs. It is observed that all stress based curves can be used very well to describe material formability of the examined steel compared to the strain based FLC. The strain based FLC depend on forming history and strain paths change. In the other hand, the stress based FLC do not depend on these issue. In this study, it can be concluded that the FLSCs could predict failure more realistically and better than the strain based FLC.


Author(s):  
Diana Toma ◽  
Silke Harksen ◽  
Dorothee Niklasch ◽  
Denise Mahn ◽  
Ashraf Koka

The general trend in oil and gas industry gives a clear direction towards the need for high strength grades up to X100. The exploration in extreme regions and under severe conditions, e.g. in ultra deep water regions also considering High Temperature/High Pressure Fields or arctic areas, becomes more and more important with respect to the still growing demand of the world for natural resources. Further, the application of high strength materials enables the possibility of structure weight reduction which benefits to materials and cost reduction and increase of efficiency in the pipe line installation process. To address these topics, the development of such high strength steel grades with optimum combination of high tensile properties, excellent toughness properties and sour service resistivity for seamless quenched and tempered pipes are in the focus of the materials development and improvement of Vallourec. This paper will present the efforts put into the materials development for line pipe applications up to grade X100 for seamless pipes manufactured by Pilger Mill. The steel concept developed by Vallourec over the last years [1,2] was modified and adapted according to the technical requirements of the Pilger rolling process. Pipes with OD≥20″ and wall thickness up to 30 mm were rolled and subsequent quenched and tempered. The supportive application of thermodynamic and kinetic simulation techniques as additional tool for the material development was used. Results of mechanical characterization by tensile and toughness testing, as well as microstructure examination by light-optical microscopy will be shown. Advanced investigation techniques as scanning electron microcopy and electron backscatter diffraction are applied to characterize the pipe material up to the crystallographic level. The presented results will demonstrate not only the effect of a well-balanced alloying concept appointing micro-alloying, but also the high sophisticated and precise thermal treatment of these pipe products. The presented alloying concept enables the production grade X90 to X100 with wall thickness up to 30 mm and is further extending the product portfolio of Vallourec for riser systems for deepwater and ultra-deep water application [1, 3, 4].


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