Optimization of Cupric Chloride Subtractive Etching for Cu High Density Interconnects
Abstract The continuously increasing demand for innovation in the miniaturization of microelectronics has driven the need for ever more precise fabrication strategies for device packaging, especially for printed circuit boards (PCBs). Subtractive copper etching is a fundamental step in this processes, requiring very precise control of etch rate and etch profile. Cu etching baths are typically monitored with several parameters including oxidation-reduction potential, conductivity, and specific gravity. However, the etch rate and etch profile can be difficult to control even under strict engineering controls of those monitoring parameters. The mechanism of acidic cupric chloride etching, regeneration and recovery is complex, and the current monitoring strategies can have difficulty controlling the complex interlocking chemical equilibria. We report that thin-film UV-Vis spectroscopy has the capability to effectively monitor the complex changes to the etch bath. UV-Vis also reveals various underlying mechanism reasons for etch bath behavior and illuminates the roles of H+ and Cl− to the etch bath while also providing a means to monitor the Cl−. Furthermore, UV-Vis can be utilized to improve current monitoring strategies, as it can identify and predict etching behavior that the current standard methodologies may have difficulty predicting.