scholarly journals Tribological Properties of Polymer Composite with Impregnated Quasicrystal Nanoparticles

2021 ◽  
Vol 15 ◽  
pp. 189-195
Author(s):  
Y. A. Utkin ◽  
A. A. Orekhov ◽  
Thant Zin Hein

In this work, a study is carried out on the introduction of quasicrystal particles into a thermoplastic polymer and it is shown that this leads to changes in the structure of polyethylene. The introduction of quasicrystal particles into a thermoplastic polymer leads to changes in the structure of polyethylene: the degree of crystallinity decreases from 42% (PE) to 27% (10AlCuFe/PE) with increasing concentration of the filler, the ratio of bands corresponding to amorphous and crystalline regions in the IR spectra changes, which indicates on the amorphization of the PE structure. The specimens have improved wear resistance (the wear rate decreased by 96% compared to the original PE), but the friction coefficient remained practically unchanged. It is shown that the addition of quasicrystal nanoparticles in a small amount (up to 10 wt.%) leads to an increase in hardness, but does not have a noticeable effect on the surface roughness. The results obtained indicate that quasicrystals can serve as effective fillers for promising polymeric materials in products for aerospace, instrument making, and other industries.

2017 ◽  
Vol 54 (2) ◽  
pp. 64-71
Author(s):  
A. Leitans ◽  
J. Lungevics ◽  
J. Rudzitis ◽  
A. Filipovs

Abstract The present paper discusses and analyses tribological properties of various coatings that increase surface wear resistance. Four Ti/C-N nanocoatings with different coating deposition settings are analysed. Tribological and metrological tests on the samples are performed: 2D and 3D parameters of the surface roughness are measured with modern profilometer, and friction coefficient is measured with CSM Instruments equipment. Roughness parameters Ra, Sa, Sz, Str, Sds, Vmp, Vmc and friction coefficient at 6N load are determined during the experiment. The examined samples have many pores, which is the main reason for relatively large values of roughness parameter. A slight wear is identified in all four samples as well; its friction coefficient values range from 0,.21 to 0.29. Wear rate values are not calculated for the investigated coatings, as no expressed tribotracks are detected on the coating surface.


2019 ◽  
Vol 26 (1) ◽  
pp. 77-83 ◽  
Author(s):  
Fangfang Wang ◽  
Lajun Feng ◽  
Huini Ma ◽  
Zhe Zhai ◽  
Zheng Liu

Abstract To improve the wear resistance of polyurethane (PU) coating and its adhesion to the steel substrate, a series of simple and practicable techniques were designed to mix nano-SiO2 with PU powder to cast a coating layer onto the steel. When the addition of nano-SiO2 was small, a network structure of PU-SiO2 was produced. It improved the wear resistance of the composite coating and its adhesion to the steel substrate. When the addition of nano-SiO2 was excessive, agglomerated nano-SiO2 particles not only affected the bond between the PU resin and the steel substrate but also became abrasive materials, intensifying the abrasion of the composite coating during friction. It resulted in lower bonding strength and poorer wear resistance of the composite coating. The wear rate and friction coefficient of 2 wt.% SiO2/PU composite coating were 1.52×10−6 cm3/min N and 0.31, respectively. Its wear resistance was about 10 times as high as that of the pure PU coating. Furthermore, a simple and practicable installation was designed to test the bonding strength between the coating and the steel substrate. The bonding strength between 2 wt.% SiO2/PU composite coating and the steel substrate was 7.33 MPa, which was 39% higher than that of the pure PU coating.


2005 ◽  
Vol 473-474 ◽  
pp. 255-260 ◽  
Author(s):  
T. Sebestyén ◽  
Gábor Buza ◽  
F. Franek ◽  
János Takács ◽  
Zoltán Kálazi ◽  
...  

In this work we intend to investigate the surface properties of laser sintered and coated parts, by measurement of friction coefficient and wear rate. The main aim of this research is to justify laser sintered prototype tools for injection molding of fibre-reinforced polymers. For increase of wear resistance we used hard Co-based and Fe-based coatings on laser-sintered phosphorous bronze and unalloyed steel substrate. Short carbon- and glass-fibre-reinforced polymers were used as counter bodies. For the tribological laboratory model tests a pin-on-disk test rig was used. In case of coated parts – with higher wear resistance – we used a cylinder-on-cylinder tribometer. The tribological properties were determined at different load conditions. Our results show that the friction coefficient and wear resistance of laser treated surfaces are good. The coefficient of friction of coated specimens is slightly less, but the wear rate is significantly less.


2016 ◽  
Vol 53 (1) ◽  
pp. 66-74
Author(s):  
J. Lungevics ◽  
A. Leitans ◽  
J. Rudzitis ◽  
N. Bulahs ◽  
P. Nazarovs ◽  
...  

Abstract Carbon-copper composite coatings reinforced with titanium were deposited using high power magnetron sputtering technique. Tribological and metrological tests were performed using Taylor Hobson Talysurf Intra 50 measuring equipment and CSM Instruments ball-on-disk type tribometer. Friction coefficient and wear rate were determined at 2N, 4N, 6N loads. It was revealed that friction coefficient decreased at a higher Ti concentration, which was particularly expressed at bigger applied loads. However, wear volume values tended to increase in the beginning, till Ti concentration reached about 11 %, but then decreased, thus providing better nanocoating wear resistance.


2019 ◽  
Vol 71 (9) ◽  
pp. 1064-1071 ◽  
Author(s):  
Alagarsamy S.V. ◽  
Ravichandran M.

Purpose Aluminium and its alloys are the most preferred material in aerospace and automotive industries because of their high strength-to-weight ratio. However, these alloys are found to be low wear resistance. Hence, the incorporation of ceramic particles with the aluminium alloy may be enhanced the mechanical and tribological properties. The purpose of this study is to optimize the specific wear rate and friction coefficient of titanium dioxide (TiO2) reinforced AA7075 matrix composites. The four wear control factors are considered, i.e. reinforcement (Wt.%), applied load (N), sliding velocity (m/s) and sliding distance (m). Design/methodology/approach The composites were fabricated through stir casting route with varying weight percentages (0, 5, 10 and 15 Wt.%) of TiO2 particulates. The mechanical properties of the composites were studied. The specific wear rate and friction coefficient of the newly prepared composites was determined by using a pin-on-disc apparatus under dry sliding conditions. Experiments were planned as per Taguchi’s L16 orthogonal design. Signal-to-noise ratio analysis was used to find the optimal combination of parameters. Findings The mechanical properties such as yield strength, tensile strength and hardness of the composites significantly improved with the addition of TiO2 particles. The analysis of variance result shows that the applied load and reinforcement Wt.% are the most influencing parameters on specific wear rate and friction coefficient during dry sliding conditions. The scanning electron microscope morphology of the worn surface shows that TiO2 particles protect the matrix from more removal of material at all conditions. Originality/value This paper provides a solution for optimal parameters on specific wear rate and friction coefficient of aluminium matrix composites (AMCs) using Taguchi methodology. The obtained results are useful in improving the wear resistance of the AA7075-TiO2 composites.


Polymers ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1805
Author(s):  
Yu ◽  
Zhang ◽  
Tang ◽  
Gao

(1) In order to improve the properties of antifriction and wear resistance of polyimide (PI) composite under high temperature conditions, (2) 3-Aminopropyltriethoxysilane (APTES) and Lanthanum (La) salt modifications were employed to manufacture poly-p-phenylenebenzobisoxazole (PBO)/PI composites with different interface properties. The representative ambient temperatures of 130 and 260 °C were chosen to study the friction and wear behavior of composites with different interface properties. (3) Results revealed that while both modification methods can improve the chemical activity of the surface of PBO fibers, the La salt modification is more effective. The friction coefficient of all composites decreases with the increase of sliding velocity and load at two temperatures, and the specific wear rate is increases. Contrary to the situation in the 130 °C environment, the wear resistance of the unmodified composite in the 260 °C environment is greatly affected by the sliding velocity and load, while the modified composites are less affected. Under the same test parameters, the PBO–La/PI composite has the lowest specific wear rate and friction coefficient, and (4) La salt modification is a more effective approach to improve the properties of antifriction and wear resistance of PI composite than APTES modification in high ambient temperatures.


1999 ◽  
Author(s):  
C. L. Muhlstein ◽  
S. M. Kurtz ◽  
C. Chui ◽  
M. Rising ◽  
A. A. Edidin

Abstract A non-contact surface topography measurement system based on white light interferometry was used to quantify the surface morphology of the UHMWPE, PTFE, HDPE, and polyacetal liners before and after wear testing. We investigated the hypothesis that the wear rate of four polymeric materials in the hip simulator was related to quantitative metrics of the surface morphology (i.e., surface roughness). Nine common roughness parameters (PV, Ra, Rrms, Rsk, Rku, Rtm, Rz, R3z, and H) were evaluated in 28 acetabular liners. The surface morphology within a given material was reproducible from insert to insert. Statistical relationships were observed between the surface roughness of the acetabular liners and the volumetric wear rate (p < 1 × 10−6). However, the power law relationships accounted for less than 50% of the variability in the data, based on r2.


2020 ◽  
Vol 62 (12) ◽  
pp. 1235-1242
Author(s):  
Hatice Varol Ozkavak ◽  
Serife Sahin ◽  
Mehmet Fahri Sarac ◽  
Zehra Alkan

Abstract Low alloy and stainless steel are the most used types of iron-based materials world wide. Their use against in machine element work, reclamation, corrosion and wear resistance are still challenging. To overcome this problem, many steel alloys are coated with cermet coatings to protect the parts from wear and corrosion. In the present study, WC-Co and WC-CoCr coatings were applied by means of a high velocity oxy-fuel (HVOF) technique on AISI 304, AISI 1040, and AISI 4340 steel alloys used as substrates. The aim was to investigate surface properties and wear resistance of the coatings and to determine their relationship with the type of coating and substrate. In accordance with this purpose, hardness and thickness of the coatings were measured, sliding wear tests were performed, scanning electron microscope (SEM) images and X-ray diffractions (XRD) were taken, surface roughness and friction coefficients were determined. The results showed that the WC-CoCr coatings had higher hardness and lower thickness than the WC-Co coatings. Maximum hardness was obtained in the WC-CoCr coating applied to AISI 4340 steel, which was also the hardest alloy among those studied. After wear resistance tests, it was revealed that the wear resistance of the WC-CoCr coatings was better than that of the WC-Co coatings for each steel substrate. During the coating, the new phases resulting from the decomposition of the WC phase in the WC-CoCr coatings contributed more to wear resistance than those of the WC-Co coatings. A lower friction coefficient and lower surface roughness of the WC-CoCr coatings during wear were obtained, resulting in higher wear resistance. A WC-CoCr coating on AISI 4340 alloy which has the highest hardness, lowest surface roughness and lowest friction coefficient resulted in the highest wear resistance among all types studied.


2017 ◽  
Vol 24 (Supp01) ◽  
pp. 1850005
Author(s):  
ŞERAFETTIN EKİNCİ

Wear and friction hold an important place in engineering. Currently, scientific societies are struggling to control wear by means of studies on lubricants. Boric acid constitutes an important alternative with its good tribological properties similar to MO2S and graphite alongside with low environmental impacts. Boric acid can be used as a solid lubricant itself whereas it can be added or blended into mineral oils in order to yield better mechanical and tribological properties such as low shear stress due to the lamellar structure and low friction, wear and surface roughness rates. In this study, distinguishing from the literature, boric acid addition effect considering the temperature was investigated for the conventional ranges of internal combustion engines. Surface roughness, wear and friction coefficient values were used in order to determine tribological properties of boric acid as an environmentally friendly additive and mineral oil mixture in the present study. Wear experiments were conducted with a ball on disc experimental setup immersed in an oil reservoir at room temperature, 50[Formula: see text]C and 80[Formula: see text]C. The evolution of both the friction coefficient and wear behavior was determined under 10[Formula: see text]N load, at 2[Formula: see text]m/s sliding velocity and a total sliding distance of 9000[Formula: see text]m. Surface roughness was determined using atomic-force microscopy (AFM). Wear rate was calculated utilizing scanning electron microscope (SEM) visuals and data. The test results showed that wear resistance increased as the temperature increased, and friction coefficient decreased due to the presence of boric acid additive.


2012 ◽  
Vol 201-202 ◽  
pp. 73-77 ◽  
Author(s):  
Zhi Hai Tan ◽  
Qiang Guo ◽  
Wen Kai Zhai ◽  
Zheng Ping Zhao

The tribological characteristics of nickel-aluminium bronze CuAl10Ni5Fe4 against 30CrMnSiA steel after the prior corrosion treatment was studied at the M2000A model wear tester. The wear rate of corroded specimen was less than that of uncorroded specimen at the early stage of prior corrosion treatment, while the wear resistances deteriorated and the average friction coefficient slightly declined with the extension of prior corrosion period. The tests of CuAl10Ni5Fe4 sliding bearing at PLS-100 swing tribometer were used to validate the results. The wear resistances of CuAl10Ni5Fe4 sliding bearing increased slightly after a short period of prior corrosion, and the average friction coefficient decreased slightly after a long term of prior corrosion. A suitable period of prior corrosion treatment can enhance the wear resistance performance of CuAl10Ni5Fe4 bearing. The tribological characteristics of CuAl10Ni5Fe4 sliding bearing tested by PLS-100 rack swing tribometer are consistent with the conclusions of the tests at M2000A model wear tester.


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