scholarly journals Experimental analysis of particle breakage and powder morphology in foam spray drying

Author(s):  
Maciej Jaskulski ◽  
Artur Lewandowski ◽  
Ireneusz Zbiciński

The paper presents results of experiments of gas admixing foam spray drying of maltodextrin in co-current spray tower. Significant effect of feed foaming on particle sphericity, angle of repose, apparent and bulk density, Hausner ratio and porosity was found. Number of broken particles achieved 60 % for high foaming gas rate (GLR) and inlet air temperature due to particle overheating and bubble expansion. Analysis of the experiments results allowed to determine optimal range of operating conditions to reduce number of damaged particles, to around 15 % for the highest GLR and to minimize product degradation. Keywords: foamed materials, gas admixing, powder properties, powder quality

Author(s):  
Duc Quang Nguyen ◽  
Sabah Mounir ◽  
Karim Allaf

AbstractThe powder mixture of gum arabic and maltodextrin was produced by spray drying. The inlet air temperature of spray dryer was varied from 160 °C to 260 °C and the maltodextrin content was varied from 0 to 50 % in the feed solution with the concentration of 42.5 % (w/v) total solids by weight. The properties of the finished product were characterized to examine the impact of changes in these operating parameters. The results showed that: the inlet air temperature had a stronger influence on the properties of finished product than the MD/GA ratio, whereas the feed rate was more clearly affected by the MD/GA ratio. Two optimal parameters obtained include MD/GA ratio equal to 0.615 and the inlet air temperature of spray dryer Te = 258 °C.


2018 ◽  
Vol 14 (11-12) ◽  
Author(s):  
Ertan Ermis ◽  
Kübra Özkan Güner ◽  
Mustafa Tahsin Yilmaz

Abstract Production of hazelnut milk powder (HMP) was investigated using maltodextrin (MD) as supporting material. Spray-drying and freeze-drying techniques were used to obtain the powder material. MD was added at concentrations of 5%, 10% and 15% (w/w) prior to drying. The powder properties were evaluated by determining flowing properties (Hausner ratio and angle of repose), thermal behaviour using DSC, molecular properties using FTIR, solubility and zeta potential. Hausner Ratio for both spray dried (SDHMP) and freze-dried (FDHMP) samples varied from 1.30 to 1.64 corresponding to very poor flow. The FDHM powder samples exhibited slightly lower Hausner Ratio values than SDHM powders. FTIR spectras showed that both SDHM and FDHM exhibited similar absorbance characteristics with slight differences. Lower endothermic transition temperatures were recorded from FDHMP when compared to SDHMP. The solubility in water for both powder samples ranged from 20 to 65 % depending on the drying method and MD content. Based on the residual moisture content, water activity, solubility and flowability, spray drying process was found to produce better quality powders compared to freeze drying process.


2018 ◽  
Vol 14 (1) ◽  
pp. e2268 ◽  
Author(s):  
Imen Gouaou ◽  
Samira Shamaei ◽  
Mohamed Salah Koutchoukali ◽  
Mohamed Bouhelassa ◽  
Evangelos Tsotsas ◽  
...  

Food Research ◽  
2020 ◽  
Vol 5 (1) ◽  
pp. 140-148
Author(s):  
P.V.C. Hong ◽  
H.D. Tan ◽  
P.T.T. Thanh ◽  
M.H. Cang ◽  
D.L. Don ◽  
...  

The objective of this study is to screen the effects of several parameters (i.e., drying aid concentration, inlet air temperatures, and feed flow rates) on the spray drying process of crocodile meat protein hydrolysate. The results showed that the experimental parameters exhibited significant effects on recovery of dry matter, recovery of proteins and the obtained powder properties (total protein content, moisture content and antioxidant capacity). Besides, inlet air temperature and drying aid concentration also significantly impacted response variables. The conditions for maximum recovery of dry matter, maximum recovery of proteins, and minimum moisture content of the spray-dried powder were found at maltodextrin concentration of 19.47% (w/w), inlet air temperature of 142.71oC, and input feed flow rate of 10 mL/min. These conditions correspond to the recovery of dry matter of 69.51%, protein recovery yield of 76.94%, powder humidity of 5.33%, and powder antioxidant activity of 1.87 mg/mL.


2015 ◽  
Vol 68 (1) ◽  
pp. 7509-7520 ◽  
Author(s):  
Esteban Largo Ávila ◽  
Misael Cortés Rodríguez ◽  
Héctor José Ciro Velásquez

Food powder liquid extracts obtained from fruits and vegetables can be manufactured using spray drying technologies while maintaining the quality attributes that are required by the industrial sector. The aim of this study was to evaluate the effect of maltodextrin and spray drying process conditions on sugarcane juice powder. A central composite design was used with a response surface analysis of four factors: (A) maltodextrin (10-20%), (B) inlet air temperature (130-150 °C), (C) outlet air temperature (75-85 °C) and (D) atomization speed (22,000-26,000 rpm). Moisture, hygroscopicity, solubility, effective recovery and formation of deposits on the walls presented significant differences (P<0.05) with respect to all factors, while, for water activity, no statistical differences were observed. The optimization of the factors found for the drying operating conditions were: (A) 20%, (B) 130 °C, (C) 75 °C and (D) 22,000 rpm, respectively.


2020 ◽  
Vol 2 (2) ◽  
pp. 9-17
Author(s):  
Amunugoda P.N.R.J. ◽  
De Silva A.B.G.C.J. ◽  
Gunawardane K.V.T. ◽  
Pitipanaarchchi R ◽  
Silva A.M.C.U. ◽  
...  

The objective of this work was to optimize the spray drying of ginger juice using maltodextrin and to investigate the effect of carrier agent on physical and micro-structural properties of spray dried ginger powder. A laborator ypilot scale spray dryer was employed for spray drying process and commercial maltodextrin was used as carrier agents. Ginger powder obtained under optimized condition of maltodxtrin concentration and 165oC inlet temperature was evaluated for moisture content, water activity, particle size distribution, bulk density, true density, porosity, wettability flowability, dispersibility, and powder morphology. Micro-structural analysis revealed powder particles of various sizes and shapes however properties were within the desired range. Spray dried ginger powder can be used as natural ginger flavouring. Optimized spray drying parameters and powder properties pave the way for testing high sticky food material and mixing of different spray dried powders by surface modification for more advance powder processing.


2019 ◽  
Author(s):  
D. Barreto ◽  
J. Fajardo ◽  
J. Campillo

Abstract Conventional exergy analysis identifies the more inefficient components; however, this doesn’t regard interaction between components, neither real improvement potential to each component of the system, this information is providing for the advanced exergy analysis. In this paper was developed an advanced exergy analysis to determine the optimal range of the compressor inlet air temperature, to compensate the power loss in a power plant with Stig cycle and an air cooling system. This plant without cooling system at ISO conditions produce 52 MW, while in local conditions (32 °C, 80%RH) its productions decreases to 44.3MW. The results showed that for every degree centigrade that the air temperature decreases at inlet compressor the power output increases in 0.17 MW and total destroyed exergy increases 0.23 MW. It was determined that for the optimal range of compressor inlet air temperature is between 10 and 12°C; at this range were obtained the highest power output values, and the values of the avoidable and endogenous exergy destroyed are diminished in 0.28 MW and 0.20 MW respectively compared to those given in local operating conditions.


Author(s):  
И.В. Бачериков ◽  
Б.М. Локштанов

При проектировании открытых и закрытых хранилищ измельченных сыпучих материалов древесных материалов, таких как щепа и опилки, большое значение имеет угол естественного откоса (статический и динамический) этих материалов. В технической литературе приводятся противоречивые сведения о величине этих углов, что приводит к ошибкам при проектировании складов. В справочных данных не учитываются условия, в которых эксплуатируются емкости для хранения сыпучих материалов, свойства и состояние этих сыпучих материалов. В свою очередь, ошибки при проектировании приводят к проблемам (зависание, сводообразование, «затопление» и т. д.) и авариям при эксплуатации бункеров и силосов на производстве. В статье представлены сведения, посвященные влиянию влажности и температуры на угол естественного откоса сыпучих материалов. На основании лабораторных и натурных экспериментов, проведенных с помощью специально разработанных методик и установок, была скорректирована формула для определения углов естественного откоса (статического и динамического) для измельченных древесных материалов в зависимости от их фракционного и породного состава, влажности (абсолютной и относительной) и температуры. При помощи скорректированной формулы можно определить угол естественного откоса древесных сыпучих материалов со среднегеометрическим размером частицы от 0,5 мм до 15 мм (от древесной пыли до технологической щепы) в различных производственных условиях. Статья может быть полезна проектировщикам при расчете угла наклона граней выпускающей воронки бункеров и силосов предприятий лесной отрасли и целлюлозо-бумажной промышленности. In the design of open and closed storage warehouses chopped wood materials for bulk materials such as wood chips and sawdust, great importance has an angle of repose (static and dynamic) of these materials. In the technical literature are conflicting reports about the magnitude of these angles, which leads to errors in the design of warehouses. In the referencesdoes not take into account the conditions under which operated capacities for storage of bulk materials, and properties and condition of the bulk material. The design errors lead to problems (hanging, arching, «flooding», etc.) and accidents in the operation of hoppers and silos at the mills. The article provides information on the impact of humidity and temperature on the angle of repose of granular materials. On the basis of laboratory and field experiments, conducted with the help of specially developed techniques and facilities has been adjusted formula for determining the angle of repose (static and dynamic) for the shredded wood materials depending on their fractional and species composition, humidity (absolute and relative) and temperature. It is possible, by using the corrected formula, to determine the angle of repose of loose wood materials with average particle size of from 0.5 mm to 15 mm (wood dust to pulpchips) in various operating conditions. The article can be helpful to designers in the calculation of the angle of inclination of the funnel faces produces bunkers and silos forest industries and pulp and paper industry.


2020 ◽  
Vol 17 (6) ◽  
pp. 523-539
Author(s):  
Jalpa Patel ◽  
Dhaval Mori

Background: Developing a new excipient and obtaining its market approval is an expensive, time-consuming and complex process. Compared to that, the co-processing of already approved excipients has emerged as a more attractive option for bringing better characteristic excipients to the market. The application of the Design of Experiments (DoE) approach for developing co-processed excipient can make the entire process cost-effective and rapid. Objective: The aim of the present investigation was to demonstrate the applicability of the DoE approach, especially 32 full factorial design, to develop a multi-functional co-processed excipient for the direct compression of model drug - cefixime trihydrate using spray drying technique. Methods: The preliminary studies proved the significant effect of atomization pressure (X1) and polymer ratio (microcrystalline cellulose: mannitol - X2) on critical product characteristics, so they were selected as independent variables. The angle of repose, Carr’s index, Hausner’s ratio, tensile strength and Kuno’s constant were selected as response variables. Result: The statistical analysis proved a significant effect of both independent variables on all response variables with a significant p-value < 0.05. The desirability function available in Design Expert 11® software was used to prepare and select the optimized batch. The prepared co-processed excipient had better compressibility than individual excipients and their physical mixture and was able to accommodate more than 40 percent drug without compromising the flow property and compressibility. Conclusion: The present investigation successfully proved the applicability of 32 full factorial design as an effective tool for optimizing the spray drying process to prepare a multi-functional co-processed excipient.


2021 ◽  
Vol 383 ◽  
pp. 302-317
Author(s):  
M. Gabriela Bordón ◽  
Noelia P.X. Alasino ◽  
Vanina Martínez ◽  
Regina Gauna Peter ◽  
Ramiro Iturralde ◽  
...  

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