scholarly journals Microstructure analysis and mechanical properties of phosphorus-reinforced ZCuPb20Sn5 alloy

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Xiao-yan Ren ◽  
Xin Zhang ◽  
Xu Hong ◽  
Jiping REN

Abstract An investigation was carried out to assess the effect of the P content on the microstructure and mechanical properties of ZCuPb20Sn5 alloy. Alloys of various compositions, (0.05, 0.1, 0.2, 0.3, 0.5% wt.% P) were melted in a melting furnace under 1200 °C and cast into metal mould, the hardness, strength and elongation of alloy castings which adding P or not in melting process were tested and the casting mircostructure was analyzed. The results show that the second phase appeared and gradually increased in amount with the content of P elements increased. Also, the microstructure of ZCuPb20Sn5 alloy was refined, and the average size of lead inclusions was reduced and formed a dispersed network of eutectoid inclusions.The addition of P had a beneficial effect on the microstructure and properties of ZCuPb20Sn5 alloy. The hardness and tensile strength of ZCuPb20Sn5 alloy increased, but the elongation increased at first, then decreased, when the P content increased. When the P content was less than 0.1 wt.%, the functions of phosphorous copper mainly was used as a deoxidizing initial gas, but when exceeded 0.1 wt.%, a second phase reinforcing particle formed with copper or nickel together, which improved the mechanical properties of the alloy. However, the elongation was lowered due to the brittle phosphide phase.

2005 ◽  
Vol 488-489 ◽  
pp. 763-766 ◽  
Author(s):  
Man Ping Liu ◽  
Qu Dong Wang ◽  
Xiao Qing Zeng ◽  
Guang Yin Yuan ◽  
Yan Ping Zhu ◽  
...  

This paper investigates the microstructure, mechanical properties and creep behavior of Mg–Al–Ca alloys with different Ca content. SEM and EDAX analyses show that the dominant second phase in the as-cast Mg–Al–Ca alloys is Al2Ca, which distributes at the grain boundaries and disperses in the grain interior as well. Both the elevated tensile strength and the creep resistance of Mg–Al–Ca alloys obviously increased with increasing Ca at high temperature. TEM analyses reveal that finer Al2Ca particles with an average size of 0.02 µm precipitated dynamically during the creep process. Selected area electron diffraction (SAD) patterns show that the dynamic Al2Ca precipitates have a coherent interface with matrix as (0110) Mg // (220) Al2Ca, [2110] Mg // [112] Al2Ca. The strengthening mechanism of Mg–Al–Ca alloys at elevated temperature was discussed.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 548 ◽  
Author(s):  
Leonid Agureev ◽  
Valeriy Kostikov ◽  
Zhanna Eremeeva ◽  
Svetlana Savushkina ◽  
Boris Ivanov ◽  
...  

The article presents the study of alumina nanoparticles’ (nanofibers) concentration effect on the strength properties of pure nickel. The samples were obtained by spark plasma sintering of previously mechanically activated metal powders. The dependence of the grain size and the relative density of compacts on the number of nanofibers was investigated. It was found that with an increase in the concentration of nanofibers, the average size of the matrix particles decreased. The effects of the nanoparticle concentration (0.01–0.1 wt.%) on the elastic modulus and tensile strength were determined for materials at 25 °C, 400 °C, and 750 °C. It was shown that with an increase in the concentration of nanofibers, a 10–40% increase in the elastic modulus and ultimate tensile strength occurred. A comparison of the mechanical properties of nickel in a wide range of temperatures, obtained in this work with materials made by various technologies, is carried out. A description of nanofibers’ mechanisms of influence on the structure and mechanical properties of nickel is given. The possible impact of impurity phases on the properties of nickel is estimated. The tendency of changes in the mechanical properties of nickel, depending on the concentration of nanofibers, is shown.


2011 ◽  
Vol 291-294 ◽  
pp. 1082-1086
Author(s):  
Yao Jin Wu ◽  
Zhi Ming Zhang ◽  
Bao Cheng Li ◽  
Bao Hong Zhang ◽  
Jian Min Yu ◽  
...  

In the present research, the influences of different extrusion ratios (15, 30, 45, 60, and 75) and extrusion temperature (300°C, 330°C, 360°C, 390°C, 420°C) on the mechanical properties and microstructure changes of AZ80 magnesium alloy have been investigated through tensile test and via ZEISS digital metallographic microscope observation. Research indicates that the alloy’s plasticity gradually decreases as the temperature increases, and that the alloy’s tensile strength varies with the extrusion ratio. At 330°C, the alloy’s particle grain is small and a small amount of black hard and brittle second-phase β (Mg17Al12) are precipitated uniformly along the grain boundary causing the gradual increase of the alloy’s tensile strength. When the extrusion temperature is up to 390°C, the grain size increases significantly, but the second phase precipitation along grain boundaries transforms into continuous and uniform-distribution precipitation within the grain. In this case, when the extrusion ratio is 60, the alloy’s tensile strength reaches its peak 390 Mpa. As the extrusion temperature increases, inhomogeneous precipitation of the second-phase along grain boundaries increases, causing the decrease of the alloy’s strength. At the same temperature, both the tensile strength and plasticity increases firstly and then decreases as extrusion ratio increases. With the gradual increase of the refinement grain, the dispersed precipitates increase and the alloy’s tensile strength and plasticity reach their peaks when the extrusion temperature is 390°C. As the grain grows, the second phase becomes inhomogeneous distribution, and the alloy’s strength and plasticity gradually decrease.


2010 ◽  
Vol 139-141 ◽  
pp. 180-184
Author(s):  
Yong Xue ◽  
Zhi Min Zhang ◽  
Li Hui Lang

In the present research, the influences of different extrusion ratios (15, 30, 45, 60, and 75) and extrusion temperatures (300°C, 330°C, 360°C, 390°C, 420°C) on the mechanical properties and microstructure of homogenized AZ80 alloy have been investigated through the tensile tests and via metallographic microscope observation. The results show that the alloy’s grain is small and small amounts of black hard and brittle second-phase β (Mg17Al12) are precipitated uniformly along the grain boundary causing the gradual increase of the alloy’s tensile strength at 330°C. When the extrusion temperature is up to 390°C, the grain size increases significantly, but the second phase precipitation along grain boundaries transforms into continuous and uniform-distribution precipitation within the grain. In this case, when the extrusion ratio is 60, the alloy’s tensile strength reaches its peak 390Mpa. As the extrusion temperature increases, inhomogeneous precipitation of the second-phase along grain boundaries increases, causing the decrease of the alloy’s strength. At the same temperature, the tensile strength increases firstly and then decreases as extrusion ratio increases. With the gradual increase of the refinement grain, the dispersed precipitates increase and the alloy’s tensile strength and plasticity reach their peaks when the extrusion temperature is 390°C. As the grain grows, the second phase becomes inhomogeneous distribution, and the alloy’s strength and plasticity gradually decrease.


Author(s):  
S C Sharma

A well-consolidated composite of Al alloy 6061 reinforced with 4, 8 and 12 wt% garnet was prepared by a liquid metallurgy technique, the composite was heat treated for different ageing durations (T6 treatment), and its mechanical properties were determined by destructive testing. The results of the study indicated that, as the garnet particle content in the composites increased, there were marked increases in the ultimate tensile strength, compressive strength and hardness but there was a decrease in the ductility. There was an improvement in the tensile strength, compressive strength, and hardness with ageing due to precipitation. Precipitation in Al alloy 6061, with and without garnet particulate reinforcement, was studied using transmission electron microscopy. The fracture behaviour of the composites was altered significantly by the presence of garnet particles and the crack propagation through the matrix, and the reinforcing particle clusters resulted in final fracture.


Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 385
Author(s):  
Yushi Qi ◽  
Heng Wang ◽  
Lili Chen ◽  
Hongming Zhang ◽  
Gang Chen ◽  
...  

A ZK61-Y magnesium (Mg) alloy wheel hub was prepared via liquid forging—isothermal forging process. The effects of Y-element contents on the microstructure and mechanical properties of liquid forging blanks were investigated. The formation order of the second phase was I-phase (Mg3Zn6Y) → W-phase (Mg3Zn3Y2) → Z-phase (Mg12ZnY) with the increase of the Y-element content. Meanwhile, the I-phase and Z-phase formed in the liquid forging process were beneficial to the grain refinement. The numerical simulation of the isothermal forging process was carried out to analyze the effects of forming temperature on the temperature and stress field in the forming parts using the software Deform-3D. Isothermal forging experiments and post heat treatments were conducted. The influence of isothermal forging temperature, heat treatment temperature and preservation time on the microstructure and mechanical properties of the forming parts were also studied. The dynamic recrystallization (DRX), second-phase hardening, and work hardening account for the improvement of properties after the isothermal forging process. The forming part forged at 380 °C displayed the outstanding properties. The elongation, yield strength, and ultimate tensile strength were 18.5%, 150 MPa and 315 MPa, respectively. The samples displayed an increased elongation and decreased strength after heat treatments. The 520 °C—1 h sample possessed the best mechanical properties, the elongation was 25.5%, the yield stress was 125 MPa and the ultimate tensile strength was 282 MPa. This can be ascribed to the recrystallization and the elimination of working hardening. Meanwhile, the second phase transformation (I-phase → W-phase → Mg2Y + MgZn2), dissolution, and decomposition can be observed, as well.


2017 ◽  
Vol 31 (16-19) ◽  
pp. 1744001 ◽  
Author(s):  
Yufan Wang ◽  
Yingbo Zhang ◽  
Wei Gao

The microstructures and mechanical properties of as-extruded Mg–2.3Zn–0.18Y–[Formula: see text]Zr ([Formula: see text] = 0.03, 0.06 and 0.13 at.%) alloys and aged Mg–2.3Zn–0.18Y–0.13Zr alloy were studied. The results revealed that the microstructures of as-extruded Mg–2.3Zn–0.18Y–[Formula: see text]Zr alloys are typical bimodal structures. The coarse [Formula: see text]-Mg grains are surrounded by fine dynamically recrystallized [Formula: see text]-Mg grains. The average size of [Formula: see text]-Mg grains decreases with increasing Zr content. Moreover, the addition of Zr (at.%) can improve the mechanical properties of alloy. The as-extruded Mg–2.3Zn–0.18Y–0.13Zr alloy has the best mechanical properties with ultimate tensile strength (UTS) and yield strength (YS) of 346 MPa and 292 MPa, respectively, and an elongation of 26.7%, which can be attributed to the grain refining effect and precipitate strengthening. The UTS and elongation of Mg–2.3Zn–0.18Y–0.13Zr alloy changed slightly after aging treatment, but the YS increases remarkably, with the maximum increase of 30 MPa. The fracture surfaces of all alloys consist of many tearing ridges and dimples.


Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 753 ◽  
Author(s):  
Yao ◽  
Zhou ◽  
Lu ◽  
Li ◽  
JianWang ◽  
...  

The recrystallization and mechanical properties of 7085 alloy and TiC/7085 composites with different nano TiC content (0.1, 0.3, 0.5, and 1 wt%) were investigated in this work. Results showed that as the TiC content increased from 0.1 to 1 wt%, dynamic recrystallization was promoted in which the composites proceeded by hot deformation; after T6 treatment, static recrystallization was hindered. In addition, the ultimate strength of composites first increased and then decreased with the increase of nano TiC particle content from 0.1 wt% to 1 wt%. When the content of nano TiC particles reached 0.5 wt%, the tensile strength of the nanocomposites was improved to 608 MPa, 12% higher than that of 7085 alloy, via the reinforcing particle strengthening mechanism. Due to the grain coarsening and the TiC particle cluster, the ultimate tensile strength of 1 wt% TiC/7085 composite decreased to 585 MPa.


2017 ◽  
Vol 898 ◽  
pp. 124-130 ◽  
Author(s):  
Shu Min Xu ◽  
Xin Ying Teng ◽  
Xing Jing Ge ◽  
Jin Yang Zhang

In this paper, the microstructure and mechanical properties of the as-cast and heat treatment of Mg-Zn-Nd alloy was investigated. The alloy was manufactured by a conventional casting method, and then subjected to a heat treatment. The results showed that the microstructure of as-cast alloy was comprised of α-Mg matrix and Mg12Nd phase. With increase of Nd content, the grain size gradually decreased from 25.38 μm to 9.82 μm. The ultimate tensile strength and elongation at room temperature of the Mg94Zn2Nd4 alloy can be reached to 219.63 MPa and 5.31%. After heat treatment, part of the second phase dissolved into the magnesium matrix and the grain size became a little larger than that of the as-cast. The ultimate tensile strength was declined by about 2.5%, and the elongation was increased to 5.47%.


2019 ◽  
Vol 116 (2) ◽  
pp. 219 ◽  
Author(s):  
Junjun Cui ◽  
Liqing Chen ◽  
Yanfei Li ◽  
Jiahua Liu ◽  
Jiaqi Xie

In order to improve mechanical properties of roll cast 8011 aluminum alloy (AA 8011) by grain strengthening, and expand its application field, the effect of different annealing treating processes on mechanical properties and microstructures of cryogenic rolled AA 8011 was investigated. The roll cast AA 8011 was cryogenic rolled for six passes and then annealed. The annealing treatment was adopted at 100–300 °C for 1 h, and then the annealing treatment was adopted at 220 °C for 10–80 min. The microstructures of AA 8011 under roll cast and cryogenic rolled states were studied by using OM. The grain size was calculated by the Image-pro-plus 5.0. The microstructures of AA 8011 under annealing states were observed by using TEM and energy dispersive spectrum analysis. The results show that the second phase Al8Fe2Si appears in the cryogenic rolled AA 8011 after annealing treatment. When the dislocation moves in the grain, the dislocation plays a pinning role, which is conducive to grain refinement. The optical annealing treatment was treated at 220 °C for 40 min with optimal thermal stability. The ideal grain size is 1 μm, hardness is 65 HV, and tensile strength is 202 MPa. It is about 1.5 times of the roll cast AA 8011.


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