scholarly journals Mini crusher-shredder for farms

2021 ◽  
Vol 264 ◽  
pp. 04038
Author(s):  
Komil Astanakulov ◽  
Fakhriddin Karshiev ◽  
Shokir Gapparov ◽  
Dilshod Khudaynazarov ◽  
Shavkat Azizov

The purpose of the study is to substantiate the parameters of a mini crusher-shredder for processing coarse feed stalks in farms. The feasibility of using a mini crusher-shredder for processing coarse feed in the conditions of farms and farms with a small number of animals, which has a rotary-type shredder that combines the operations of grinding and crushing, is justified. The research uses the laws and rules of mathematical statistics, mathematical planning of experiments, and the methods given in existing regulatory documents. Experimental studies were carried out to study the influence of the rotor parameters of the mini crusher-shredder on its quality performance. A compact crusher-shredder has been developed, which has good visibility of the working bodies, high reliability, and quality of work due to zootechnical requirements. Experimental studies have established that when using a hammer of a flat-turned shape with a lower sharpening and a rotation angle of 60 or more, high-quality grinding of the stems is provided.

2021 ◽  
Vol 264 ◽  
pp. 04042
Author(s):  
Nikolay Aldoshin ◽  
Sherzod Kurbanov ◽  
Akmal Abdullaev ◽  
Alham Khujayev ◽  
Dilsabo Choriyeva

To improve the quality and energy indicators on the front plow in front of the housings, the angle axes are installed in the form of a triangular wedge. The purpose of the study is to substantiate the parameters of the angle-lift of the front plow, which provides high-quality performance of the technological process according to agrotechnical requirements with the lowest energy costs for smooth, rowless plowing. The research uses the laws and rules of theoretical mechanics, mathematical statistics, mathematical planning of experiments, and methods of strain measurement, as well as the methods given in existing regulatory documents. Based on the study of the process of interaction of the carbon monoxide with the soil, analytical dependences are obtained that allow us to determine the parameters of the carbon monoxide. According to the results of theoretical and experimental studies, it was found that the required quality of tillage with a front plow following the established agrotechnical requirements with minimal energy consumption is provided at the height of 22 cm, a length of 27 cm, a wing angle of 32° and an angle of inclination of the side face of 36°.


2021 ◽  
Vol 37 ◽  
pp. 00068
Author(s):  
S. A. Ivanaisky ◽  
M. A. Kanaev ◽  
Y. A. Kirov ◽  
M. S. Ivanaisky ◽  
S. V. Denisov

The research objective is to improve the quality of soil loosening using combined working bodies for surface moisture-retaining soil cultivation. The efficiency of accumulation and conservation of precipitation in the autumn-winter period depends on the method of post-harvest soil cultivation. One of them is the autumn surface water-retaining treatment, which makes it possible to increase the efficiency of the processes of accumulation and conservation of moisture due to the deeper loosening of the cultivated soil layer. During loosening and mulching, the top layer of the soil contributes to the accumulation and preservation of moisture not only in the upper but also in deeper soil horizons. However, the used tillage tools do not fully solve the problem of the high-quality performance of surface moisture-retaining soil cultivation. The article presents the results of studies of the degree of influence of geometric and technological parameters of the additional active cultivator on the quality of surface tillage. Based on the results of the research carried out, the technological process of performing the surface tillage operation has been improved and combined working bodies have been developed for its implementation.


2020 ◽  
pp. 100-105
Author(s):  
Владимир Иосифович Назин

The task is to develop recommendations for the design of dual-type hydrostatodynamic plain bearings based on the existing experience in designing this type of plain bearings, as well as based on many theoretical and experimental studies performed by the author of this work. The number of the most necessary parameters for the design of dual-type hydrostatodynamic bearings is determined. Particular attention was paid to the development of recommendations for additional parameters specific to the design of double type plain bearings. Attention is paid to the selection of double-type bearing materials and it is shown that the problem of selecting materials for hydrostatic dynamic bearings is not so relevant, however, sometimes in start-up and shutdown modes, as well as in emergencies, to ensure high reliability of the designed machine, it is necessary to pay attention to the choice of bearing materials. The influence of various forms of chambers on the static and dynamic characteristics of hydrostatodynamic bearings is analyzed and it is shown that the greatest distribution in practice, they got rectangular cameras. It is shown that the flow regime of the working fluid also significantly affects both the static and dynamic characteristics of the bearing. It is noted that even with a non-rotating rotor in a hydrostatodynamic bearing, the most turbulent mode of flow of the working fluid is most often observed. The influence of the thickness of the working fluid layer on increasing the rigidity of the supports and expanding the range of stable operation is considered. It is shown that with a decrease in the clearance in the bearing, its bearing capacity increases and the range of stable operation expands, however, this increases the friction power loss, increases the likelihood of clogging of the slit bearing path, and also increases the requirements for the quality of manufacture of the bearing working surfaces. It is recommended that in the double hydrostatodynamic bearing in the outer and inner parts to assign the same clearances. It is shown that in a dual hydrostatodinamic bearing, the existing recommendation on the number of chambers can lead in some cases to large working fluid flow.


2015 ◽  
Vol 5 (1) ◽  
pp. 207-214
Author(s):  
Шатохин ◽  
Ivan Shatokhin ◽  
Дерканосова ◽  
Natalya Derkanosova ◽  
Оробинский ◽  
...  

Studies of many authors show that injury of seeds has a negative effect, both on seeds and food grains. Damage in food grains reduces its trade, technological and baking performances. The main reasons causing injury to the seed, is mechanical action of the working bodies of machines and implements for post-harvest treatment of seeds. In this injury will be greater, the greater the speed of the seeds moving. Analysis of the distribution of injury between the individual elements of the line revealed that about 50 % of all injury of grain (28.3 %) falls on transporting machines. From above it follows that a reduction of injury to the seeds is an important problem, which is caused by the need to solve large yield losses, worsening of seeds storage and decrease in quality of the seed, and it is necessary firstly to investigate the possibility of improving the quality of conveying machines, and in particular , bucket elevators. This is because grain cleaning machines provide improved cleaning quality of grain, and conveying ones- conversely increase its. Taking into account that in cleaning lines usually there are several elevators, the reduction of seed damage by them will substantially improve the quality of the processed material. For this purpose, it is necessary to improve bucket elevators, providing softer mode. In this regard, the work was done to improve the design of the upper head of the elevator to reduce feedback eruption. On this construction patent for utility model number ZA 140052 was received. On the basis of this patent bucket elevator was refitted, in which head was an additional horizontal belt conveyor. Experimental studies have been conducted to identify the degree of feedback. It was found that an additional belt conveyor helps to reduce feedback rash when its speed is higher than the speed of bucket belt.


Author(s):  
Muhammad Abid ◽  
David H. Nash

Over many years much effort has been made to develop design codes for pressure vessels, pipe-work, flanges and so on to design a system of high structural integrity. In-spite of the efforts the reliability of the system can be adversely affected for many reasons. Poor construction practices, incorrect selection of components such as gasket, improper quality of bolts and surface treatment, incorrect tooling, wrong application, underestimated joint size due to incorrect loading consideration, incorrect use of code, lack of thought to plant use, or a change of use during the life of a plant may make a joint unsuitable. The list is not exhaustive and not all the possible causes of failure may become apparent during commissioning. Failure of a pipe joint means the achievement of a leak rate below a certain maximum limit or the gross failure of the pipeline in which structural integrity is lost. So the high reliability of a system can be obtained if the right joint is selected for an application and factors that affect the reliability should be considered carefully. A very limited work has been done for the risk assessment of bolted pipe joints. At first, the most comprehensive work is done by Det Norske Veritas (DNV) regarding risk assessment of pipe joints. In addition, Webjorn and Thompson have also performed comparative reliability studies for these joints. Both DNV and Webjorn concluded that compact flange joints show better functional safety than conventional gasketed flange joints. Thomson concluded that both the joints are of high integrity and perform well in excellent service under appropriate installation and maintenance conditions. All above studies have been performed based on information and observations. Present author has performed detailed failure mode and effects analysis (FMEA) in the light of above-mentioned studies, idustrial surveys, analysis, experimental work and subsequent observations. The aim of the study was to increase the reliability knowledge about the gasketed and non-gasketed flanged pipe joints and thereby to increase the basis for finding the optimal pipe connection based on general observation and experimental studies performed.


2020 ◽  
Vol 11 (3) ◽  
pp. 49-54
Author(s):  
D. A. Derevianko ◽  
◽  
V. M. Polishchuk ◽  
O. D. Derevianko ◽  
◽  
...  

Theoretical calculations and experimental studies show that during the technological process of transporting seeds by technical means, in particular ladle conveyors, macro- and especially microtrauma of grains occurs, which affects a decrease in quality indicators. Analysis of the studies shows that the structural parameters of the working bodies, the biological and physico-mechanical properties of the kernels, as well as the material for the manufacture or coating of the working elements, affect the trauma and quality of the seeds. Experimental data showed that microtrauma of winter wheat grains before transportation was in the range of 22,9- 23,5%, and after completion of the transportation process was 45,3-46,4%, that is, doubled. Further studies to improve the quality of seeds of grain crops, reduce the harmful effects of microorganisms on caryopsis and reduce macro- and microtrauma should be carried out in the relationship and the complex of biological and physico-mechanical features of the entire technological process.


Author(s):  
Gayrat Bahadirov ◽  
Gerasim Tsoy ◽  
Ayder Nabiev

The leather industry includes many technological machines; a squeezing roller machine is used in many operations, for example, in squeezing, degreasing, and after drum dyeing of a semi-finished leather product. The paper presents the results of experimental studies obtained by determining the influence of multilayer wet leather semi-finished products with monshons under squeezing on the amount of the moisture extracted. Mathematical dependences of the amount of the moisture extracted, for each layer of a five-layer wet leather semi-finished product on the feed rate between the squeeze rollers and the roller pressure were obtained. Experimental research is of scientific and practical importance for the development of a technological process for extracting moisture from wet leather semi-finished products used in the tannery, since the quality of the extraction affects the quality of subsequent technological operations, such as leather shaping and splitting. An experimental study was performed using the method of mathematical statistics, namely, the method of mathematical planning of the experiment. Mathematical models were obtained for the amount of extracted moisture from five wet leather semi-finished products depending on the rate of their simultaneous feed and the pressure of the squeezing rollers. The results of the experiment showed that in squeezing a five-layer product, the productivity of the technological process of extracting moisture from wet leather semi-finished products increases by five times in comparison with existing squeezing roller machines. The use of the results of the experimental study will contribute to a significant reduction in the energy consumption of the squeezing roller machine by simultaneous multi-layer processing of wet leather semi-finished products


2021 ◽  
Vol 37 ◽  
pp. 00044
Author(s):  
Maxim P. Erzamaev ◽  
Dmitry S. Sazonov ◽  
Leila S. Kurmanova ◽  
Evgeny S. Nesterov ◽  
Alexey E. Shlykov

The paper proposes a new method for multistage plowing that implies loosening bottom soil and subsoil horizon simultaneously, followed by overturning the bottom soil without cutting, which improves the quality of soil cultivation, softens a plow sole and reduces energy costs. Experimental studies confirmed the theoretical relationship for determining the plowing resistance, both of certain working bodies of a section, and of a whole plow. The method proposed for multistage plowing that implies loosening the subsoil provides a decrease in plowing resistance by 8.3-9.8% compared to the existing double-depth plowing followed by loosening the subsoil.


2020 ◽  
Vol 1006 ◽  
pp. 70-75
Author(s):  
Anton Chernukha ◽  
Alexey Teslenko ◽  
Pavlo Kovalov ◽  
Oleg Bezuglov

The paper analyzes the scientific work on fire protection, fire resistance, mathematical modeling of fire-proof properties, mathematical planning of experiments. The factors determining the efficiency of fire-proof coating have been determined. The experimental technique for determining fire-proof efficiency as an output parameter was selected. A factor space was constructed, and an experimental plan was drawn up. Experimental studies of the fire-proof effect of the coating based on the xerogel of the gel-forming system at all points of the factor space were carried out. A regression equation was obtained that describes the effect of the qualitative and quantitative composition of the coating on its fire-proof efficiency.


Author(s):  
Anton Pozdnyakov ◽  
Ivan Bartenev

Currently, the machines are energy-intensive and inefficient, since the tools are mounted on tractors with a creeper reducer, and the cutters have to work in the conditions of the sodden upper soil layers, which significantly reduces the quality and productivity of the process. This served as an impetus for the creation of new technical tools that would combine the best qualities of plows and milling tools, expand the range of possible applications, but at the same time were devoid of their shortcomings. So there appeared tools with combined working bodies, for example, a strip thrower, developed on the basis of the G.F. Morozova. However, these developments also do not completely solve the problems of the efficiency and quality of preventive and forest fire operations, since the working bodies of milling, although working on a loose soil-soil shaft, are still not protected from roots and stumps, they have a large mass and dimensions due to a combination of two types working bodies in one design. A comparative analysis of technical means and experimental studies of a prototype forest fire soil-throwing machine with a combined working body was carried out.


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