scholarly journals Investigation synchronous planning methods efficiency in small-batch make-to-order production

2021 ◽  
Vol 2094 (4) ◽  
pp. 042032
Author(s):  
E E Noskova ◽  
D V Kapulin ◽  
P A Russkikh

Abstract Lack of effective planning methods is one of the reasons for uneven use of production capacity, the occurrence of unplanned downtime and various types of losses. Small-scale make-to-order productions are characterized by weak workplaces specialization, by the versatility of the equipment used with a wide range of used components. They differ in the presence of repeated processing of part at the same workplaces and in occurrence of “a return flow” in a production system. The article discusses the features of planning due to technological specifics in such enterprises and a significant number of applicable incoming nomenclature items. Existing systems of production planning such Manufacturing Execution System and Advanced Planning & Scheduling System are compared, variants of their algorithmic implementation are proposed. The authors investigated the effectiveness of the application of the developed algorithms for different planning levels - interdepartmental and shop, depending of the size of order book and number of technological operations. The analysis of the conducted research allows us to assert that to provide synchronous scheduling in make-to-order small-scale productions it is necessary to apply combined planning approach using APS-and MES-technologies together.

Aerospace ◽  
2021 ◽  
Vol 8 (9) ◽  
pp. 255
Author(s):  
Naser Al Haddabi ◽  
Konstantinos Kontis ◽  
Hossein Zare-Behtash

Cavity flows occur in a wide range of low-speed applications (Mach number ≤0.3), such as aircraft wheel wells, ground transportation, and pipelines. In the current study, a steady jet is forced from a cavity leading edge at different momentum fluxes (0.11 kg/ms2, 0.44 kg/m·s2, and 0.96 kg/m·s2). The investigation was performed for an open cavity with length to depth ratio of 4 at the Reynolds number based on a cavity depth of approximately 50,000. Particle image velocimetry, surface oil flow visualisation, constant temperature anemometry, and pressure measurements were performed in this investigation. The aim of the jet blowing is to separate the cavity separated shear layer from the recirculation zone to reduce the cavity return flow, and hence stabilise the cavity separated shear layer. It was found that increasing the jet momentum flux causes an increase in the cavity return flow due to the increase in the thickness of the cavity separated shear layer. The study also found that the jet populates the separated shear layer with a large number of small-scale disturbances. These disturbances increase the broad band level of the pressure power spectra and Reynolds shear stress in the cavity separated shear layer. On the other hand, the jet disturbances make the shedding of the large vortical structures more intermittent.


Author(s):  
J. Schiffmann

Small scale turbomachines in domestic heat pumps reach high efficiency and provide oil-free solutions which improve heat-exchanger performance and offer major advantages in the design of advanced thermodynamic cycles. An appropriate turbocompressor for domestic air based heat pumps requires the ability to operate on a wide range of inlet pressure, pressure ratios and mass flows, confronting the designer with the necessity to compromise between range and efficiency. Further the design of small-scale direct driven turbomachines is a complex and interdisciplinary task. Textbook design procedures propose to split such systems into subcomponents and to design and optimize each element individually. This common procedure, however, tends to neglect the interactions between the different components leading to suboptimal solutions. The authors propose an approach based on the integrated philosophy for designing and optimizing gas bearing supported, direct driven turbocompressors for applications with challenging requirements with regards to operation range and efficiency. Using previously validated reduced order models for the different components an integrated model of the compressor is implemented and the optimum system found via multi-objective optimization. It is shown that compared to standard design procedure the integrated approach yields an increase of the seasonal compressor efficiency of more than 12 points. Further a design optimization based sensitivity analysis allows to investigate the influence of design constraints determined prior to optimization such as impeller surface roughness, rotor material and impeller force. A relaxation of these constrains yields additional room for improvement. Reduced impeller force improves efficiency due to a smaller thrust bearing mainly, whereas a lighter rotor material improves rotordynamic performance. A hydraulically smoother impeller surface improves the overall efficiency considerably by reducing aerodynamic losses. A combination of the relaxation of the 3 design constraints yields an additional improvement of 6 points compared to the original optimization process. The integrated design and optimization procedure implemented in the case of a complex design problem thus clearly shows its advantages compared to traditional design methods by allowing a truly exhaustive search for optimum solutions throughout the complete design space. It can be used for both design optimization and for design analysis.


Author(s):  
Michele Righi ◽  
Giacomo Moretti ◽  
David Forehand ◽  
Lorenzo Agostini ◽  
Rocco Vertechy ◽  
...  

AbstractDielectric elastomer generators (DEGs) are a promising option for the implementation of affordable and reliable sea wave energy converters (WECs), as they show considerable promise in replacing expensive and inefficient power take-off systems with cheap direct-drive generators. This paper introduces a concept of a pressure differential wave energy converter, equipped with a DEG power take-off operating in direct contact with sea water. The device consists of a closed submerged air chamber, with a fluid-directing duct and a deformable DEG power take-off mounted on its top surface. The DEG is cyclically deformed by wave-induced pressure, thus acting both as the power take-off and as a deformable interface with the waves. This layout allows the partial balancing of the stiffness due to the DEG’s elasticity with the negative hydrostatic stiffness contribution associated with the displacement of the water column on top of the DEG. This feature makes it possible to design devices in which the DEG exhibits large deformations over a wide range of excitation frequencies, potentially achieving large power capture in a wide range of sea states. We propose a modelling approach for the system that relies on potential-flow theory and electroelasticity theory. This model makes it possible to predict the system dynamic response in different operational conditions and it is computationally efficient to perform iterative and repeated simulations, which are required at the design stage of a new WEC. We performed tests on a small-scale prototype in a wave tank with the aim of investigating the fluid–structure interaction between the DEG membrane and the waves in dynamical conditions and validating the numerical model. The experimental results proved that the device exhibits large deformations of the DEG power take-off over a broad range of monochromatic and panchromatic sea states. The proposed model demonstrates good agreement with the experimental data, hence proving its suitability and effectiveness as a design and prediction tool.


2019 ◽  
Vol 11 (8) ◽  
pp. 2400 ◽  
Author(s):  
Karthikeyan Mariappan ◽  
Deyi Zhou

Agriculture is the main sources of income for humans. Likewise, agriculture is the backbone of the Indian economy. In India, Tamil Nadu regional state has a wide range of possibilities to produce all varieties of organic products due to its diverse agro-climatic condition. This research aimed to identify the economics and efficiency of organic farming, and the possibilities to reduce farmers’ suicides in the Tamil Nadu region through the organic agriculture concept. The emphasis was on farmers, producers, researchers, and marketers entering the sustainable economy through organic farming by reducing input cost and high profit in cultivation. A survey was conducted to gather data. One way analysis of variance (ANOVA) has been used to test the hypothesis regards the cost and profit of rice production. The results showed that there was a significant difference in profitability between organic and conventional farming methods. It is very transparent that organic farming is the leading concept of sustainable agricultural development with better organic manures that can improve soil fertility, better yield, less input cost and better return than conventional farming. The study suggests that by reducing the cost of cultivation and get a marginal return through organic farming method to poor and small scale farmers will reduce socio-economic problems such as farmers’ suicides in the future of Indian agriculture.


2020 ◽  
Vol 499 (4) ◽  
pp. 4605-4612
Author(s):  
T Giang Nguyen ◽  
Nicolas B Cowan ◽  
Agnibha Banerjee ◽  
John E Moores

ABSTRACT Transit searches have uncovered Earth-size planets orbiting so close to their host star that their surface should be molten, so-called lava planets. We present idealized simulations of the atmosphere of lava planet K2-141b and calculate the return flow of material via circulation in the magma ocean. We then compare how pure Na, SiO, or SiO2 atmospheres would impact future observations. The more volatile Na atmosphere is thickest followed by SiO and SiO2, as expected. Despite its low vapour pressure, we find that a SiO2 atmosphere is easier to observe via transit spectroscopy due to its greater scale height near the day–night terminator and the planetary radial velocity and acceleration are very high, facilitating high dispersion spectroscopy. The special geometry that arises from very small orbits allows for a wide range of limb observations for K2-141b. After determining the magma ocean depth, we infer that the ocean circulation required for SiO steady-state flow is only 10−4 m s−1, while the equivalent return flow for Na is several orders of magnitude greater. This suggests that a steady-state Na atmosphere cannot be sustained and that the surface will evolve over time.


2021 ◽  
pp. 108128652110207
Author(s):  
Olha Hrytsyna

The relations of a local gradient non-ferromagnetic electroelastic continuum are used to solve the problem of an axisymmetrical loaded hollow cylinder. Analytical solutions are obtained for tetragonal piezoelectric materials of point group 4 mm for two cases of external loads applied to the body surfaces. Namely, the hollow pressurized cylinder and a cylinder subjected to an electrical voltage V across its thickness are considered. The derived solutions demonstrate that the non-uniform electric load causes a mechanical deformation of piezoelectric body, and vice versa, the inhomogeneous radial pressure of the cylinder induces its polarization. Such a result is obtained due to coupling between the electromechanical fields and a local mass displacement being considered. In the local gradient theory, the local mass displacement is associated with the changes to a material’s microstructure. The classical theory does not consider the effect of material microstructure on the behavior of solid bodies and is incapable of explaining the mentioned phenomena. It is also shown that the local gradient theory describes the size-dependent properties of piezoelectric nanocylinders. Analytical solutions to the formulated boundary-value problems can be used in conjunction with experimental data to estimate some higher-order material constants of the local gradient piezoelectricity. The obtained results may be useful for a wide range of appliances that utilize small-scale piezoelectric elements as constituting blocks.


2006 ◽  
Vol 63 (5) ◽  
pp. 1451-1466 ◽  
Author(s):  
Holger Siebert ◽  
Katrin Lehmann ◽  
Manfred Wendisch

Abstract Tethered balloon–borne measurements with a resolution in the order of 10 cm in a cloudy boundary layer are presented. Two examples sampled under different conditions concerning the clouds' stage of life are discussed. The hypothesis tested here is that basic ideas of classical turbulence theory in boundary layer clouds are valid even to the decimeter scale. Power spectral densities S( f ) of air temperature, liquid water content, and wind velocity components show an inertial subrange behavior down to ≈20 cm. The mean energy dissipation rates are ∼10−3 m2 s−3 for both datasets. Estimated Taylor Reynolds numbers (Reλ) are ∼104, which indicates the turbulence is fully developed. The ratios between longitudinal and transversal S( f ) converge to a value close to 4/3, which is predicted by classical turbulence theory for local isotropic conditions. Probability density functions (PDFs) of wind velocity increments Δu are derived. The PDFs show significant deviations from a Gaussian distribution with longer tails typical for an intermittent flow. Local energy dissipation rates ɛτ are derived from subsequences with a duration of τ = 1 s. With a mean horizontal wind velocity of 8 m s−1, τ corresponds to a spatial scale of 8 m. The PDFs of ɛτ can be well approximated with a lognormal distribution that agrees with classical theory. Maximum values of ɛτ ≈ 10−1 m2 s−3 are found in the analyzed clouds. The consequences of this wide range of ɛτ values for particle–turbulence interaction are discussed.


2008 ◽  
Vol 604 ◽  
pp. 165-174 ◽  
Author(s):  
XAVIER CAPET ◽  
PATRICE KLEIN ◽  
BACH LIEN HUA ◽  
GUILLAUME LAPEYRE ◽  
JAMES C. MCWILLIAMS

The relevance of surface quasi-geostrophic dynamics (SQG) to the upper ocean and the atmospheric tropopause has been recently demonstrated in a wide range of conditions. Within this context, the properties of SQG in terms of kinetic energy (KE) transfers at the surface are revisited and further explored. Two well-known and important properties of SQG characterize the surface dynamics: (i) the identity between surface velocity and density spectra (when appropriately scaled) and (ii) the existence of a forward cascade for surface density variance. Here we show numerically and analytically that (i) and (ii) do not imply a forward cascade of surface KE (through the advection term in the KE budget). On the contrary, advection by the geostrophic flow primarily induces an inverse cascade of surface KE on a large range of scales. This spectral flux is locally compensated by a KE source that is related to surface frontogenesis. The subsequent spectral budget resembles those exhibited by more complex systems (primitive equations or Boussinesq models) and observations, which strengthens the relevance of SQG for the description of ocean/atmosphere dynamics near vertical boundaries. The main weakness of SQG however is in the small-scale range (scales smaller than 20–30 km in the ocean) where it poorly represents the forward KE cascade observed in non-QG numerical simulations.


2018 ◽  
Vol 69 (4) ◽  
pp. 335 ◽  
Author(s):  
José Francisco Vázquez ◽  
Efraín Antonio Chacón ◽  
José María Carrillo ◽  
Elena Benavente

Future progress on the creation of wheat cultivars with high grain zinc (Zn) and iron (Fe) mineral density will depend on both the availability of suitable donor germplasm and the identification of genes or quantitative trait loci contributing to increase the accumulation of mineral elements in the wheat kernels. Multi-environment field trials were conducted to evaluate the grain Zn, Fe and protein concentration of 32 bread wheat (Triticum aestivum L.) and 20 durum wheat (T. turgidum L. var. durum) landraces locally adapted to soils covering a wide range of pH values and mineral composition. These landraces were selected after a preliminary, small-scale field trial that had analysed 425 Spanish local varieties. Analyses of variance demonstrated a significant effect of genotype on grain composition, and 16 wheat landraces with elevated grain Zn and/or Fe density across the environments were identified. These landraces rich in grain minerals represent valuable primary gene-pool parents for wheat biofortification. No pattern of native soil geochemical characteristics that could help to predict the success in collecting mineral-dense genotypes in a given area was found. Mapping populations derived from some pairs of grain-mineral-rich and -poor genotypes characterised in the study may facilitate the development of molecular markers to assist the selection of superior wheat genotypes.


2000 ◽  
Vol 663 ◽  
Author(s):  
J. Samper ◽  
R. Juncosa ◽  
V. Navarro ◽  
J. Delgado ◽  
L. Montenegro ◽  
...  

ABSTRACTFEBEX (Full-scale Engineered Barrier EXperiment) is a demonstration and research project dealing with the bentonite engineered barrier designed for sealing and containment of waste in a high level radioactive waste repository (HLWR). It includes two main experiments: an situ full-scale test performed at Grimsel (GTS) and a mock-up test operating since February 1997 at CIEMAT facilities in Madrid (Spain) [1,2,3]. One of the objectives of FEBEX is the development and testing of conceptual and numerical models for the thermal, hydrodynamic, and geochemical (THG) processes expected to take place in engineered clay barriers. A significant improvement in coupled THG modeling of the clay barrier has been achieved both in terms of a better understanding of THG processes and more sophisticated THG computer codes. The ability of these models to reproduce the observed THG patterns in a wide range of THG conditions enhances the confidence in their prediction capabilities. Numerical THG models of heating and hydration experiments performed on small-scale lab cells provide excellent results for temperatures, water inflow and final water content in the cells [3]. Calculated concentrations at the end of the experiments reproduce most of the patterns of measured data. In general, the fit of concentrations of dissolved species is better than that of exchanged cations. These models were later used to simulate the evolution of the large-scale experiments (in situ and mock-up). Some thermo-hydrodynamic hypotheses and bentonite parameters were slightly revised during TH calibration of the mock-up test. The results of the reference model reproduce simultaneously the observed water inflows and bentonite temperatures and relative humidities. Although the model is highly sensitive to one-at-a-time variations in model parameters, the possibility of parameter combinations leading to similar fits cannot be precluded. The TH model of the “in situ” test is based on the same bentonite TH parameters and assumptions as for the “mock-up” test. Granite parameters were slightly modified during the calibration process in order to reproduce the observed thermal and hydrodynamic evolution. The reference model captures properly relative humidities and temperatures in the bentonite [3]. It also reproduces the observed spatial distribution of water pressures and temperatures in the granite. Once calibrated the TH aspects of the model, predictions of the THG evolution of both tests were performed. Data from the dismantling of the in situ test, which is planned for the summer of 2001, will provide a unique opportunity to test and validate current THG models of the EBS.


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