scholarly journals Starting System and Safety Protection of Explosion-proof Diesel Engine for Coal Mine Based on Compressed Air

2021 ◽  
Vol 2108 (1) ◽  
pp. 012005
Author(s):  
Kun Zhu ◽  
Jiquan Liu ◽  
Zhiwei Yan ◽  
Lei Zhang

Abstract The starting and safety protection system is an important part ofthe explosion-proof diesel engine, and there are malfunctions in the explosion-proof diesel engine, such as difficulty in starting and failure in protection. As a gas working medium, compressed air is safe, reliable, and advantageous in acquisition and storage. Therefore, analyzing the starting principle and safety protection requirements of explosion-proof diesel engines and studying the correlation between the two systems, a set of starting and safety protection systemsusing compressed air as the working medium is designed in this paper. Moreover, the performance requirements of the main components in the system are studied, analyzing and calculating the operating parameters in the system, so that the design plan can be optimized. The problems appearing instarting and safety protection of explosion-proof diesel engines are solved through this system.

Author(s):  
Б.И. Руднев ◽  
О.В. Повалихина

Современные тенденции развития судовых дизелей связаны, прежде всего с улучшением их энергетических и экологических характеристик. Это обуславливает появление ряда проблем, важнейшая из которых – возрастание теплонапряженности деталей, образующих камеру сгорания. Высокие локальные тепловые потоки на поверхностях крышки цилиндра, поршня и втулки являются одной из главных причин, снижающих эксплуатационную надежность форсированных судовых дизелей. Достоверность расчетной оценки теплового и напряженно-деформированного состояния деталей, образующих камеру сгорания, определяется главным образом правильностью задания локальных граничных условий со стороны рабочего тела. Учитывая, что доля конвективного теплового потока в суммарном теплообмене достигает в среднем за рабочий цикл 60 – 70%, становится очевидной актуальность разработки надежных расчетно-теоретических методов определения полей скоростей рабочего тела в камере сгорания судовых дизелей. Целью данной статьи является дальнейшее совершенствование математической модели локального конвективного теплообмена в камере сгорания высокооборотного судового дизеля. Показано, что внешнее течение рабочего тела в камере сгорания может быть описано уравнениями Эйлера. Представлены поля скоростей рабочего тела в функции угла поворота коленчатого вала, полученные численным методом. Приведены изотермы и изобары рабочего тела, позволяющие более глубоко проанализировать физику процесса конвективного теплообмена в камере сгорания судового высокооборотного дизельного двигателя. Modern trends in the development of marine diesel engines are associated primarily with the improvement of their energy and environmental characteristics. This gives rise to a number of problems, the most important of which is an increase in the combustion intensity. High local heat fluxes on the surfaces of the cylinder head, piston and liner are one of the main reasons that reduce the operational reliability of boosted marine diesel engines. The reliability of the calculated estimate of the thermal and stress-strain state of parts that form the combustion chamber is mainly determined by the correctness of setting the local boundary conditions from the part of the working medium. Taking into account that the share of convective heat flux in the total heat exchange reaches, on average, 60 - 70% for a working cycle, it becomes obvious the urgency of developing reliable computational and theoretical methods for determining the velocity fields of the working medium in the combustion chamber of marine diesel engines. The purpose of this article is to further improve the mathematical model of local convective heat transfer in the combustion chamber of a high-speed marine diesel engine. It is shown that the external flow of the working medium in the combustion chamber can be described by the Euler equations. The velocity fields of the working medium as a function of the angle of rotation of the crankshaft obtained by the numerical method are shown. Isotherms and isobars of the working medium are given, which allow a more in-depth analysis of the physics of the convective heat transfer process in the combustion chamber of a high-speed marine diesel engine.


Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 259
Author(s):  
Qilan Ran ◽  
Yedong Song ◽  
Wenli Du ◽  
Wei Du ◽  
Xin Peng

In order to reduce pollutants of the emission from diesel vehicles, complex after-treatment technologies have been proposed, which make the fault detection of diesel engines become increasingly difficult. Thus, this paper proposes a canonical correlation analysis detection method based on fault-relevant variables selected by an elitist genetic algorithm to realize high-dimensional data-driven faults detection of diesel engines. The method proposed establishes a fault detection model by the actual operation data to overcome the limitations of the traditional methods, merely based on benchmark. Moreover, the canonical correlation analysis is used to extract the strong correlation between variables, which constructs the residual vector to realize the fault detection of the diesel engine air and after-treatment system. In particular, the elitist genetic algorithm is used to optimize the fault-relevant variables to reduce detection redundancy, eliminate additional noise interference, and improve the detection rate of the specific fault. The experiments are carried out by implementing the practical state data of a diesel engine, which show the feasibility and efficiency of the proposed approach.


Author(s):  
Zhentao Liu ◽  
Jinlong Liu

Market globalization necessitates the development of heavy duty diesel engines that can operate at altitudes up to 5000 m without significant performance deterioration. But the current scenario is that existing studies on high altitude effects are still not sufficient or detailed enough to take effective measures. This study applied a single cylinder direct injection diesel engine with simulated boosting pressure to investigate the performance degradation at high altitude, with the aim of adding more knowledge to the literature. Such a research engine was conducted at constant speed and injection strategy but different ambient conditions from sea level to 5000 m in altitude. The results indicated the effects of altitude on engine combustion and performance can be summarized as two aspects. First comes the extended ignition delay at high altitude, which would raise the rate of pressure rise to a point that can exceed the maximum allowable limit and therefore shorten the engine lifespan. The other disadvantage of high-altitude operation is the reduced excess air ratio and gas density inside cylinder. Worsened spray formation and mixture preparation, together with insufficient and late oxidation, would result in reduced engine efficiency, increased emissions, and power loss. The combustion and performance deteriorations were noticeable when the engine was operated above 4000 m in altitude. All these findings support the need for further fundamental investigations of in-cylinder activities of diesel engines working at plateau regions.


Transport ◽  
2011 ◽  
Vol 26 (1) ◽  
pp. 50-60 ◽  
Author(s):  
Sergejus Lebedevas ◽  
Galina Lebedeva ◽  
Kristina Bereišienė

The article considers and solves the problems of adapting the mathematical models, used in calculating operational characteristics of diesel engines burning mineral diesel oil, to engines converted to RME biofuels. The analysis of mathematical models of calculating the main technical and economic characteristics of diesel engines as well as the parameters of the in-cylinder process and the concentration of toxic substances in the exhaust gases is performed. The need for adjusting the calculation algorithms is also demonstrated. The computer programs based on single-zone thermodynamic models are used in the research. The programs of mathematical modelling are modified, i.e. supplemented with the algorithm for calculating energy characteristics of the combustion products (e.g. specific heat capacity, internal heat, the lower calorific value, etc.). Based on the computer programs, modified for examining diesel engines burning biofuels, the computer-aided mathematical modelling experiment is carried out. The results of modelling are compared with the data obtained in testing the diesel engine 1A41. The mathematical modelling performed demonstrates the accuracy acceptable for solving practical problems: the difference between the obtained calculation results and diesel engine testing data for the load range of (1.0÷0.5) Pi nom does not exceed ± 5÷7%. Higher accuracy of modelling the characteristics of diesel engines, operating in the low- and medium-load modes, may be accounted for by the adjustment of the algorithm for calculating the induction period and the on-set phase of fuel injection. Santrauka Publikacijoje pateikti dyzelio darbo proceso ir eksploatacinių rodiklių skaičiavimo matematinių modelių tobulinimo rezultatai, siekiant matematinius modelius pritaikyti dyzeliui dirbant riebiųjų rūgščių metilesterių, taip pat RME, biodegalais. Atlikta skaičiavimo algoritmų analizė ir pagrįsti pagrindiniai jų tobulinimo aspektai. Sukurtas kompiuterinis programinis modelis, skirtas darbinio kūno dyzelio cilindre energiniams parametrams skaičiuoti (specifinei šilumai, vidinei energijai), dyzeliui dirbant plačiąja elementinės cheminės sudėties biodegalų gama. Atliktas 1A41 dyzelio techninių ir ekonominių bei ekologinių rodiklių modeliavimas kompiuteriu, naudojant patobulintus matematinius modelius. Parodytas gautų rezultatų, pakankamų praktiniams uždaviniams spręsti, tikslumas: dyzeliui dirbant artimos nominaliosios apkrovos režimais (1,0÷0,5) Pi nom skirtumas tarp skaičiavimo ir dyzelio motorinių tyrimų rezultatų neviršija ±5÷7%. Dyzeliui dirbant mažos apkrovos režimu, matematinio modeliavimo rezultatų adekvatumo didinimas susijęs su kuro įpurškimo fazės bei savaiminio užsiliepsnojimo indukcijos periodo skaičiavimo algoritmo tobulinimu. Резюме Рассмотрены и решены задачи адаптации математических моделей расчета показателей дизеля при переводе их работы с минерального дизелина на биодизелины метилового эфира рапсового масла (МЭРМ). Выполнен анализ и дано обоснование направлений доработки расчетных алгоритмов ряда однозонных термодинамических математических моделей, используемых в практике исследования эксплуатационных показателей, параметров индикаторного процесса и эмиссии токсичных компонентов в выхлопных газах дизелей. В форме программного модуля составлен алгоритм расчета энергетических параметров рабочего тела в цилиндре (удельной теплоемкости, теплоты сгорания, внутренней энергии) для топлив с широким элементарным химическим составом. С использованием доработанных компьютерных программ выполнен широкий расчетный эксперимент и сопоставлены его результаты с данными моторных стендовых испытаний одноцилиндрового отсека дизеля 1А41. Показана приемлемая для решения практических задач точность математического моделирования: для нагрузочных режимов (1÷0,5) Pmi расхождения расчетных и экспериментальных значений параметров работы дизеля не превышают ±5÷7%. Повышение качества моделирования показателей дизеля на режимах средних и малых нагрузок связано с уточнением алгоритма расчета периода индукции и фазы начала видимого горения топлива в цилиндре.


Author(s):  

The necessity of adapting diesel engines to work on vegetable oils is justified. The possibility of using rapeseed oil and its mixtures with petroleum diesel fuel as motor fuels is considered. Experimental studies of fuel injection of small high-speed diesel engine type MD-6 (1 Ch 8,0/7,5)when using diesel oil and rapeseed oil and computational studies of auto-tractor diesel engine type D-245.12 (1 ChN 11/12,5), working on blends of petroleum diesel fuel and rapeseed oil. When switching autotractor diesel engine from diesel fuel to rapeseed oil in the full-fuel mode, the mass cycle fuel supply increased by 12 %, and in the small-size high-speed diesel engine – by about 27 %. From the point of view of the flow of the working process of these diesel engines, changes in other parameters of the fuel injection process are less significant. Keywords diesel engine; petroleum diesel fuel; vegetable oil; rapeseed oil; high pressure fuel pump; fuel injector; sprayer


Author(s):  
Stanislav N. Danov ◽  
Ashwani K. Gupta

Abstract In the companion Part 1 of this two-part series paper several improvements to the mathematical model of the energy conversion processes, taking place in a diesel engine cylinder, have been proposed. Analytical mathematical dependencies between thermal parameters (pressure, temperature, volume) and caloric parameters (internal energy, enthalpy, specific heat capacities) have been obtained. These equations have been used to provide an improved mathematical model of diesel engine indicator process. The model is based on the first law of thermodynamics, by taking into account imperfections in the working media which appear when working under high pressures and temperatures. The numerical solution of the simultaneous differential equations is obtained by Runge-Kutta type method. The results show that there are significant differences between the values calculated by equations for ideal gas and real gas under conditions of high pressures and temperatures. These equations are then used to solve the desired practical problem in two different two-stroke turbo-charged engines (8DKRN 74/160 and Sulzer-RLB66). The numerical experiments show that if the pressure is above 8 to 9 MPa, the working medium imperfections must be taken into consideration. The mathematical model presented here can also be used to model combustion process of other thermal engines, such as advanced gas turbine engines and rockets.


2021 ◽  
Vol 2 (143) ◽  
pp. 54-61
Author(s):  
Sergey V. Borisov ◽  
◽  
Aleksandr E. Lomovskikh ◽  
Oleg E. Prilepin ◽  
Timur R. Mamatkazin ◽  
...  

Improving the parameters of diesel engines is an urgent task. Work has been carried out to significantly reduce the consumption of their fuel with the introduction of water dispersions into the fuel. Currently, water-fuel emulsions with exotic emulsifiers are mainly tested. (Research purpose) The research purpose is in creation of a water-fuel emulsion without an emulsifier with a simple installation and identifying the influence of the composition and quality of this WFE on the performance of the YaMZ-236 diesel engine. (Materials and methods) The article presents a plant for the preparation of a "rough" water- fuel mixture from diesel fuel according to GOST 32511-2013 and distilled water according to GOST 6709. Authors conducted standard bench tests at the KI-5540- GOSNITI stand with a YaMZ-236 diesel engine with an upgraded fuel system and performed the control of the smoke content of the exhaust gases with the gas analyzer "AUTOTEST". The dependence of diesel performance indicators on the composition and dispersion of water-fuel emulsions without an emulsifier was studied experimentally with a minimum number of tests, but with the maximum possible combination of the values of three variable factors. (Results and discussion) The influence of various water-fuel emulsions on the performance of the diesel engine was evaluated according to the plan of a full factor experiment, including 20 tests. The second-order regression equations were obtained by mathematical processing of the test results. The feasibility of using water-fuel emulsions for diesel engines was confirmed. By modeling a water-fuel mixture without emulsifiers, there was created an aqueous dispersion with drops up to two micrometers. In the load tests of the diesel engine with it, there was noticed an improvement in its performance. (Conclusions) The introduction of 17-20 percent water dispersion with drops of up to two micrometers into diesel fuel reduced the specific fuel consumption by 18 percent, the smokiness in the K indicator by 20- 22, and in the N indicator by 30-35 percent.


Author(s):  
Javad Mohammadpour ◽  
Karolos Grigoriadis ◽  
Matthew Franchek ◽  
Benjamin J. Zwissler

In this paper, we present a real-time parameter identification approach for diagnosing faults in the exhaust gas recirculation (EGR) system of Diesel engines. The proposed diagnostics method has the ability to detect and estimate the magnitude of a leak or a restriction in the EGR valve, which are common faults in the air handling system of a Diesel engine. Real-time diagnostics is achieved using a recursive-least-squares (RLS) method, as well as, a recursive formulation of a more robust version of the RLS method referred to as recursive total-least-squares method. The method is used to identify the coefficients in a static orifice flow model of the EGR valve. The proposed approach of fault detection is successfully applied to diagnose low-flow or high-flow faults in an engine and is validated using experimental data obtained from a Diesel engine test cell and a truck.


2015 ◽  
Vol 4 (1) ◽  
pp. 1-10 ◽  
Author(s):  
D.N. Basavarajappa ◽  
N. R. Banapurmath ◽  
S.V. Khandal ◽  
G. Manavendra

For economic and social development of any country energy is one of the most essential requirements. Continuously increasing price of crude petroleum fuels in the present days coupled with alarming emissions and stringent emission regulations has led to growing attention towards use of alternative fuels like vegetable oils, alcoholic and gaseous fuels for diesel engine applications. Use of such fuels can ease the burden on the economy by curtailing the fuel imports. Diesel engines are highly efficient and the main problems associated with them is their high smoke and NOx emissions.  Hence there is an urgent need to promote the use of alternative fuels in place of high speed diesel (HSD) as substitute. India has a large agriculture base that can be used as a feed stock to obtain newer fuel which is renewable and sustainable. Accordingly Uppage oil methyl ester (UOME) biodiesel was selected as an alternative fuel. Use of biodiesels in diesel engines fitted with mechanical fuel injection systems has limitation on the injector opening pressure (300 bar). CRDI system can overcome this drawback by injecting fuel at very high pressures (1500-2500 bar) and is most suitable for biodiesel fuels which are high viscous. This paper presents the performance and emission characteristics of a CRDI diesel engine fuelled with UOME biodiesel at different injection timings and injection pressures. From the experimental evidence it was revealed that UOME biodiesel yielded overall better performance with reduced emissions at retarded injection timing of -10° BTDC in CRDI mode of engine operation.


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