scholarly journals Experimental studies of in-line gasification of mechanically activated coal fuel

2021 ◽  
Vol 2119 (1) ◽  
pp. 012158
Author(s):  
E N Bondarchuk ◽  
A S Pochtar ◽  
S V Vinogradov ◽  
V I Popov

Abstract The 1 MW experimental stand was modernized with a scroll swirler and a crushed fuel supply system. Comparative data on combustion and gasification of coal fuel crushed in high-stress mills - disintegrator, vibrocentrifugal and hammer mill - at a stand with a thermal power of 1 MW were obtained. The experiments used coal of the Kuznetsk Basin, grade D, with technical characteristics: Wr, % = 5.4; Ar, %=22.3; Vr, % = 32.3; Qsr, MJ/kg = 20.0. Elemental analysis showed that: Cr, %=54.6; Hr, % = 4.1; Nr, % = 1.3; Sr, % = 0.5; Or = 11.8. In experiments with grinding coal on a disintegrator mill, the value of H2 = 4.5 vol.% and CO = 9.4 vol.%, when grinding in a vibro-centrifugal mill, the values of H2 = 0.6 vol.% and CO = 5.8 vol.%, when grinding in a hammer mill, the values of H2 = 0.3 vol.% and CO = 2.8 vol.%. When studying the combustion of mechanochemically treated coal samples, it was found that, all other things being equal, the gasification parameters, namely, the gas concentration and the distribution of temperature zones, depend strongly on the type of equipment used for processing. In particular, processing to approximately the same degree of fineness in mechanical mills-activators with constrained impact and in free impact mills (disintegrators) resulted in different flame parameters.

2021 ◽  
Vol 1037 ◽  
pp. 369-376
Author(s):  
Maxim Ilyushkin ◽  
Kirill Savelev ◽  
Oleg Krupennikov ◽  
Evgeniy S. Kiselev

The paper presents the results of numerical experimental studies of cutting titanium blanks using mathematical modeling programs, which make it possible to completely repeat technological processes in a computer (digital twin). The LS-DYNA product was used as a program to simulate the process of stock removal from titanium blank. It has been established that the use of this method adequately describes the cutting processes, including with the introduction of the energy of an ultrasonic field into the processing zone, can significantly reduce the duration of experimental research and evaluate the influence of the elements of the cutting mode and design parameters of the tool on the thermal power aspects of the formation of new surfaces of machine parts.


Author(s):  
Kavitha E ◽  
Karthik S ◽  
Eithya B ◽  
Seenirajan M

The quantity of fly ash produced from thermal power plants in India is approximately 80 million tons each year, and its percentage utilization is less than 10%. An attempt has been made to utilize these cheaper materials in concrete production. This thesis aims at investigating the characteristics of fresh concrete and various strengths of hardened concrete made with various mineral admixtures such as fly ash. GGBFS, silica fume. Rice husk ash along with polypropylene fibres in various proportions.  M20 grade concrete is considered for experimental studies with 53grade Ordinary Portland Cement blended with varying percentages of mineral admixtures. The maximum size of coarse aggregate used is 20mm.  Various mineral admixtures such as fly ash. GGBFS.Silica fume. Rice Husk Ash were added concrete in various percentages by partially replacing cement and the optimum percentage of the mineral admixtures will be found.  Based on the obtained values, the admixture with maximum mechanical strength is determined and to this polypropylene fibre is added by varying 0 to 0.5 % by weight of cement to the mix.  The test results obtained were compared and discussed with conventional concrete.


2018 ◽  
Vol 225 ◽  
pp. 02003
Author(s):  
Elaine Why ◽  
Firas Alnaimi ◽  
Hasril Hasini ◽  
Mohammad Nasif

Complete combustion of coal fuel in thermal power plant is often achieved, by ensuring output of fine coal particle (< 75μm) is as high as possible. This is due to the fact that same mass of coal particle in smaller sizes, has higher surface exposed to combustion. Hence, the objective of the study is to determine the effect of air flow rate and coal particle flow rate on coal fineness output. Computational fluid dynamics (CFD) modelling and validation with experimental coal fineness test in real plant are made. The optimum range of air flow rate and coal particle flow rate in pulverizer are selected, by considering relevant air/fuel ratio of 1.5 to 2.0 and turbulence intensity.


2019 ◽  
Vol 109 ◽  
pp. 00119
Author(s):  
Volodymyr Yemelianenko ◽  
Vitalii Pertsevyi ◽  
Oleksandr Zhevzhyk ◽  
Iryna Potapchuk ◽  
Oleksandr Lutai

Analysis of the perspectives of the coal fuel for thermal power plants is carried out. The necessity of the experimental study for temperature measurement in the boiler furnace. The results of the experimental study are presented: temperature change over time at the burner outlet for different constant pressure value of the backlighting gas, dependence of the temperature at the burner outlet from the backlighting gas pressure for constant concentration value of pulverized coal in coal-air mixture, dependence of the temperature at the burner outlet from the concentration of pulverized coal in coal-air mixture for constant value of the backlighting gas pressure, temperature measurements for constant backlighting gas pressure value, constant value of the concentration of pulverized coal in coal-air mixture when plasmatron is switched and operates for some time range. The results of the study could be applied to the solid fuel treatment for different thermal units.


2020 ◽  
Vol 13 (3) ◽  
pp. 30-40
Author(s):  
Flaviu-Nicolae Kesucz

AbstractThe purpose of scientific research in this paper is to improve the operation of thermal power plants. The experimental stand for the study was made for testing, verifying and adjusting the dynamic parameters of the electromechanical actuators that are integrated in the gas valve component. In order to improve the performance of the thermal power plants by increasing the energetic, mechanical, electrical efficiency, this will be achieved through an alternating-alternative static converter, experimentally realizing the single-phase alternating voltage variable module. System optimization is to find new solutions for controlling the linear motion of electromechanical actuators, including the choice of working principles that would become patent proposals, or new research stands.


Author(s):  
B. S. Soroka ◽  
V. V. Horupa

The Gas Institute of the National Academy of Sciences of Ukraine performs comprehensive studies of the formation of toxic emissions in the flame of atmospheric burners and beyond the visible burning cones (“rich” primary flame). The experiments are based on the proven significant content of harmful substances in the combustion products of gas fuel in household appliances and on direct contact of consumers with gas emissions during the operation of the stoves. A methodology for the experimental researches of the harmful emissions formation has been proposed while the computerized firing rig serving as the diagnostic facility has been developed for studying the combustion of hydrocarbon gases in the burners of household stoves. Carbon oxides CO and nitrogen oxides NO and NO2 are considered as toxic emissions, while the primary air excess coefficient and the heat load of the burner are considered as variable parameters. Under operating conditions of a gas stove, its variable characteristics are the gas pressure in front of the nozzle of the atmospheric burner and its thermal power. When optimizing the design of burners, the determinant value of the stability of burning, energy and environmental indicators of fuel combustion is the coefficient of excess of primary air λpr at a given gas pressure before the burner. The influence of this coefficient on the formation of CO, NO, NO2 is established, and the possibility of emissions with a high concentration of nitrogen dioxide is proved. Since the concentration of [NO] decreases with an increase in λpr, and the absolute level of [NO2] concentrations is not significantly affected by the value of λpr, it is determined that the proportion of [NO2] concentration in the [NOx] = [NO] + [NO2] compound increases with an increase in the primary air excess coefficient.


2020 ◽  
Vol 2 (61) ◽  
pp. 42-50
Author(s):  
A. Smychok ◽  
◽  
V. Gerliga ◽  
V. Zaporozhan ◽  
M. Panchenko ◽  
...  

Nowadays, the development of nuclear energy is determined by solving the set of scientific and technical problems that provides reliable, safe and sustainable work of the operated and designed NPPs. At the same time different accident conditions and likelihood (probability) of variant equipment operating failures are analyzed. Obtained operating experience of the mixing low-pressure heaters (LPH) at thermal power plants (TPP) and NPPs shows that pulsations occur in some operation regimes of LPH turbine which lead to inner element destructions of LPH and pipeline malfunctions. These circumstances negatively affect operation of equipment that locates after LPH in condensate-supply tract. Consequently, unit capacity factor and economic indicators descend since troubleshooting for LPH mechanisms require some time and material resources. This work presents the experimental facility design and description of main design features of the facility components. The stand was designed to study the processes that lead to the vibration appearance in mixing LPH in condensate-supply tract of K-1000-60/3000 turbines. The main task of scale modeling is the need to observe equivalent conditions of the thermal-hydraulic processes behavior in the model in relation to full-scale equipment. To solve this problem using ANSYS code a preliminary simulation of hydraulic processes occurring in the experimental facility was performed. This allowed to determine in advance certain design features in the design of given facility. The results of experimental studies of the developed facility should allow to develop measures for reduction or complete elimination of vibrations in mixing LPH, as well as to validate computer programs for design analysis of stationary and non-stationary thermal-hydraulic processes in the specified equipment and designed measures testing.


Materials ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 2674 ◽  
Author(s):  
Souad El Moudni El Alami ◽  
Raja Moussaoui ◽  
Mohamed Monkade ◽  
Khaled Lahlou ◽  
Navid Hasheminejad ◽  
...  

Industrial waste causes environmental, economic, and social problems. In Morocco, the Jorf Lasfar Thermal Power Station produces two types of coal ash with enormous quantities: fly ash (FA) and Bottom ash (BA). FA is recovered in cement while BA is stored in landfills. To reduce the effects of BA disposal in landfills, several experimental studies have tested the possibility of their recovery in the road construction, especially as a subbase. In the first phase of this study, the BA underwent a physicochemical and geotechnical characterization. The results obtained show that the BA should be treated to improve its mechanical properties. The most commonly used materials are lime and cement. In the selected low-cost treatment, which is the subject of the second phase of the study, lime is used to improve the low pozzolanicity of BA while calcarenite sand is used to increase the compactness. Several mixtures containing BA, lime, and calcarenite sand were prepared. Each of these mixtures was compacted in modified Proctor molds and then subjected to a series of tests to study the following characteristics: compressive strength, dry and wet California Bearing Ratio (CBR), dry density and swelling. The composition of each mixture was based on an experimental design approach. The results show that the values of the compressive strength, the dry density, and the CBR index have increased after treatment, potentially leading to a valorization of the treated BA for use in a subbase.


2018 ◽  
Vol 7 (4) ◽  
pp. 2494
Author(s):  
Abdulkhaleq Kamal Mahmood ◽  
Ali Abdulkhaleq Kamal

This study focused on gaseous pollution caused by exhaust gas from AL-Zubaydiah thermal power plant. Study gases included sulfur dioxide (SO2), nitrogen oxide (NO), carbon oxide (CO) and hydrocarbon (HC). The concentration of gas measurement is conducted during six months from January until June 2017. Nova 600 series portable devise and G450 confined space gas detector was used for measuring gas concentration, which emitted from the chimney of the thermal power station with an interval of 100m and into the path of smoke for a distance of 1400 m. The prevailing wind direction and temperature were taken into consideration during the study and their impact on the gas distribution. Four readings have been taken in each station during each month for all gases under study. The results showed that less gas concentrations were near the power station and then getting more gas concentration away from the station and higher concentrations are obtained at a distance of 900 m from the power station at ground level. Results indicated that sulfur dioxide concentrations recorded were higher than allowed in the Iraqi and American standards in most locations around the station. The highest concentration recorded at 900 m from the power station with value 597.3968 μg/m3, which is higher than the limitation of Iraqi and international specifications (150 μg/m3). This high concentration of SO2 is due to the crude oil from the Ahdab field with high rates of Sulphur that used as fuel in the generation process. These high concentrations of sulfur dioxide cause problems on the growth of plants and human health and viability of the soil in the coming years. Nitrogen oxide gas concentrations also were high and outside the upper limits allowed and were worth 131.38 μg/m3. The rest of the gas concentration (CO and HC) were acceptable and within the Iraqi standard. To preserve the environment in the region and within the limits of the allowed values globally requires a search for another source of fuel with a low percentage of sulfur and using modern technology for burning to reduce emissions of nitrogen oxides.  


2016 ◽  
Vol 683 ◽  
pp. 156-161 ◽  
Author(s):  
Viktor A. Vlasov ◽  
Nelli K. Skripnikova ◽  
Ivan Yu. Yuriev ◽  
Pavel V. Kosmachev ◽  
Viktoria A. Litvinova ◽  
...  

The paper focuses on the production of ceramic brick based on aluminum silicate waste generated by thermal power plants. The grain size and chemical compositions of the raw material are investigated. Experimental studies are carried out to identify optimum operating parameters of the ceramic brick production. It is shown that the use of aluminum silicate waste, namely, 40–60 % ash together with clay raw material allows obtaining ceramic brick possessing 20–25 MPa compressive strength, 10–15 % water absorption, and frost resistance of over 60 cycles.


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