Enhanced Electromechanical Brake-by-Wire System Using Sliding Mode Controller

2016 ◽  
Vol 138 (4) ◽  
Author(s):  
Mostafa R. A. Atia ◽  
Salem A. Haggag ◽  
Ahmed M. M. Kamal
Keyword(s):  
Experimental Work ◽  
Sliding Mode ◽  
System Model ◽  
Test Rig ◽  
Acceptable Error ◽  
Braking Performance ◽  
Braking System ◽  
Control Modules ◽  
Wire System ◽  
Electromechanical Brake

The importance of the brake-by-wire (BBW) system emerged from the fact that it replaces all the conventional hydraulic braking system components with electronic signals between sensors, control modules, and electrically driven braking actuators. This conversion has enormously contributed to the braking system performance in terms of responsiveness, integration with other vehicle subsystems, and an adaptive behavior in different driving circumstances. The aim of this research is investigating the sliding mode control (SMC) strategy to a proposed BBW system. To achieve this aim, BBW system is modeled and validated experimentally. The SMC strategy is applied to the model and validated experimentally. Moreover, this research focuses on compensating for the effect of worn pads on braking performance. The experimental work shows that the developed system model gives matched results with the experimental work. Applying SMC to the model shows a good performance in breaking operation with acceptable error. Applying of the SMC to the test rig shows a good performance with acceptable deviations. In addition, the experiments show that the control strategy is able to compensate the wear in braking pads and keep tracking the braking command.

Hydraulic Pressure Control and Parameter Optimization of Brake-by-Wire System Based on Driver-Automation Cooperative Driving

2018 ◽  
Author(s):  
Xiaohui Liu ◽  
Liangyao Yu ◽  
Sheng Zheng ◽  
Jinghu Chang ◽  
Fei Li
Keyword(s):  
Parameter Optimization ◽  
Pressure Control ◽  
Intelligent Vehicle ◽  
Hydraulic Pressure ◽  
Braking Performance ◽  
Driving Mode ◽  
Automatic Driving ◽  
Cooperative Driving ◽  
Braking System ◽  
Wire System

The automatic driving technology of vehicle is being carried out in real road environment, however, the application of unmanned vehicle still needs proof and practice. Autonomous vehicles will be in the stage of co-drive for a long time, that is, driver-control and autonomous system assisting or autonomous system control and driver assisting. The braking system of the intelligent vehicle needs to work in driver driving mode or automatic driving mode during a long stage. Brake-by-Wire system is the development trend of vehicle braking system. The brake modes of the Brake-by-Wire system can be switched easily and it can satisfy the demand for braking system of the intelligent vehicle. However, when the driving mode changes, the characteristic of the braking intention and braking demand will change. In order to improve the braking performance of the intelligent vehicle, hydraulic pressure control and parameter optimization of the Brake-by-Wire system during different driving modes should be different. Researches are made on hydraulic pressure control and parameter optimization of the Brake-by-Wire system with consideration on differences of braking intensity input and braking requirement between driver driving mode and automatic driving mode through theory analysis, Matlab/Simulink-AMESim simulation and bench test. The study is helpful for improving the braking performance of Brake-by-Wire system in hydraulic pressure control of driver-automation cooperative driving.

Sprung Mass Motion Emulation in a Braking Test Rig

2015 ◽  
Author(s):  
Chunjian Wang ◽  
Qian Wang ◽  
Jeffery Anderson ◽  
Beshah Ayalew
Keyword(s):  
Load Transfer ◽  
Mass Motion ◽  
Test Rig ◽  
Braking Performance ◽  
Braking System ◽  
Control Scheme ◽  
Electromagnetic Linear Actuator ◽  
Braking Process ◽  
The Stability ◽  
Actuator Control

This paper describes a quarter-car braking test rig that includes a hardware-in-the-loop (HIL) means for emulating broader vehicle dynamic effects. The test rig utilizes actual vehicle components such as the suspension-tire assembly and braking system to accurately represent a vehicle during a braking event and a chassis dynamometer’s drum is used to simulate the longitudinal vehicle dynamics. The key problem addressed in this paper is the emulation of sprung mass motion with a commercial electromagnetic linear actuator. By accurately representing the motion, detailed effects such as load transfer that happens in a real braking process can be studied for its effect on the braking performance. The stability of the system with sprung mass emulation under different actuator control modes is analyzed. The successful and stable control scheme found is a cascaded control with a velocity tracking strategy. The workings of the test are illustrated via representative test results that include a locked-wheel braking event and a stop with an anti-lock braking system (ABS).

Design and Manufacturing of a Clutch and Brake System for Indoor Tire Testing

2017 ◽  
Author(s):  
Aamir K. Khan ◽  
Corina Sandu
Keyword(s):  
Rolling Resistance ◽  
Brake System ◽  
Main Task ◽  
Test Rig ◽  
Braking Performance ◽  
Current Configuration ◽  
Braking System ◽  
Actuation System ◽  
Clutch System ◽  
Transmission Shaft

The primary goal of this work is to implement a clutch and brake system on the single tire Terramechanics rig of Advanced Vehicle Dynamics Laboratory (AVDL) at Virginia Tech. This test rig was designed and built to study the performance of tires in off-road conditions on surfaces such as soil, sand, and ice. Understanding the braking performance of tires is crucial, especially for terrains like ice, which has a low coefficient of friction. Also, rolling resistance is one of the important aspects affecting the tractive performance of a vehicle and its fuel consumption. Investigating these experimentally will help improve tire models performance. The current configuration of the test rig does not have braking and free rolling capabilities. This study involves modifications on the rig to enable free rolling testing when the clutch is disengaged and to allow braking when the clutch is engaged and the brake applied. The first part of this work involves the design and fabrication of a clutch system that would not require major changes in the setup of the test rig; this includes selecting the appropriate clutch that would meet the torque requirement, the size that would fit in the space available, and the capability to be remotely operated. The test rig’s carriage has to be modified in order to fit a pneumatic clutch, its adapter, a new transmission shaft, and the mounting frame for the clutch system. The components of the actuation system consisting of pneumatic lines, the pressure regulator, valves, etc., have to be installed. Easy operation of the clutch from a remote location is enabled through the installation of a solenoid valve. The second part of this work is to design, fabricate, and install a braking system. The main task is to design a customized braking system that satisfies the various physical and functions constraints of the current configuration of the Terramechanics rig. Some other tasks are: design and fabrication of a customized rotor, selection of a suitable caliper, and design and fabrication of a customized mounting bracket for the caliper. A hydraulic actuation system is selected, since it is suitable for this configuration and enables remote operation of the brake. Finally, the rig is calibrated for the new testing configurations.

scholarly journals Car braking effectiveness after adaptation for drivers with motor dysfunctions

2021 ◽  
Vol 11 (1) ◽  
pp. 617-623
Author(s):  
Adam Sowiński ◽  
Tomasz Szczepański ◽  
Grzegorz Koralewski
Keyword(s):  
Efficiency Index ◽  
Mathematical Function ◽  
Test Results ◽  
Braking Performance ◽  
Braking System ◽  
System Adaptation ◽  
Parametric Description ◽  
Limited Power ◽  
Braking Force ◽  
Selection Of

Abstract This article presents the results of measurements of the braking efficiency of vehicles adapted to be operated by drivers with motor dysfunctions. In such cars, the braking system is extended with an adaptive device that allows braking with the upper limb. This device applies pressure to the original brake in the car. The braking force and thus its efficiency depend on the mechanical ratio in the adapting device. In addition, braking performance depends on the sensitivity of the car’s original braking system and the maximum force that a disabled person can exert on the handbrake lever. Such a person may have limited power in the upper limbs. The force exerted by the driver can also be influenced by the position of the driver’s seat in relation to the handbrake lever. This article describes the research aimed at understanding the influence of the above-mentioned factors on the car braking performance. As a part of the analysis of the test results, a mathematical function was proposed that allows a parametric description of the braking efficiency index on the basis of data on the braking system, adaptation device, driver’s motor limitations, and the position of the driver’s seat. The information presented in this article can be used for the preliminary selection of adaptive devices to the needs of a given driver with a disability and to the vehicle construction.

Intelligent optimization of EV comfort based on a cooperative braking system

2021 ◽  
pp. 095440702110044
Author(s):  
Lingying Zhao ◽  
Min Ye ◽  
Xinxin Xu
Keyword(s):  
System Model ◽  
Regenerative Braking ◽  
Coupling Mechanism ◽  
Intelligent Algorithm ◽  
Distribution Strategy ◽  
Braking System ◽  
Logic Diagram ◽  
Braking Torque ◽  
Braking Force ◽  
The Time Domain

To address the comfort of an electric vehicle, a coupling mechanism between mechanical friction braking and electric regenerative braking was studied. A cooperative braking system model was established, and comprehensive simulations and system optimizations were carried out. The performance of the cooperative braking system was analyzed. The distribution of the braking force was optimized by an intelligent method, and the distribution of a braking force logic diagram based on comfort was proposed. Using an intelligent algorithm, the braking force was distributed between the two braking systems and between the driving and driven axles. The experiment based on comfort was carried out. The results show that comfort after optimization is improved by 76.29% compared with that before optimization by comparing RMS value in the time domain. The reason is that the braking force distribution strategy based on the optimization takes into account the driver’s braking demand, the maximum braking torque of the motor, and the requirements of vehicle comfort, and makes full use of the braking torque of the motor. The error between simulation results and experimental results is 5.13%, which indicates that the braking force’s distribution strategy is feasible.

scholarly journals Design, Analysis and Application of Single-Wheel Test Bench for All-Electric Antilock Braking System in Electric Vehicles

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1294
Author(s):  
Xiangdang XUE ◽  
Ka Wai Eric CHENG ◽  
Wing Wa CHAN ◽  
Yat Chi FONG ◽  
Kin Lung Jerry KAN ◽  
...  
Keyword(s):  
Electric Vehicles ◽  
Test Bench ◽  
Potential Candidate ◽  
Vertical Force ◽  
Abs Algorithms ◽  
Braking System ◽  
Vehicle Velocity ◽  
Antilock Braking System ◽  
Antilock Braking ◽  
Electromechanical Brake

An antilock braking system (ABS) is one of the most important components in a road vehicle, which provides active protection during braking, to prevent the wheels from locking-up and achieve handling stability and steerability. The all-electric ABS without any hydraulic components is a potential candidate for electric vehicles. To demonstrate and examine the all-electric ABS algorithms, this article proposes a single-wheel all-electric ABS test bench, which mainly includes the vehicle wheel, the roller, the flywheels, and the electromechanical brake. To simulate dynamic operation of a real vehicle’s wheel, the kinetic energy of the total rotary components in the bench is designed to match the quarter of the one of a commercial car. The vertical force to the wheel is adjustable. The tire-roller contact simulates the real tire-road contact. The roller’s circumferential velocity represents the longitudinal vehicle velocity. The design and analysis of the proposed bench are described in detail. For the developed prototype, the rated clamping force of the electromechanical brake is 11 kN, the maximum vertical force to the wheel reaches 300 kg, and the maximum roller (vehicle) velocity reaches 100 km/h. The measurable bandwidth of the wheel speed is 4 Hz–2 kHz and the motor speed is 2.5 Hz–50 kHz. The measured results including the roller (vehicle) velocity, the wheel velocity, and the wheel slip are satisfactory. This article offers the effective tools to verify all-electric ABS algorithms in a laboratory, hence saving time and cost for the subsequent test on a real road.

Design and Simulation of Pedal Simulator in Brake by Wire System

2014 ◽  
Vol 556-562 ◽  
pp. 1358-1361 ◽  
Author(s):  
Wen Bo Zhu ◽  
Fen Zhu Ji ◽  
Xiao Xu Zhou
Keyword(s):  
Simulation Models ◽  
Control Algorithms ◽  
Brake Pedal ◽  
Braking System ◽  
Pedal Force ◽  
Performance Requirements ◽  
System A ◽  
Pedal Feel ◽  
And Control ◽  
Wire System

Wire of the brake pedal is not directly connected to the hydraulic environment in the braking By-wire system so the driver has no direct pedal feel. Then pedal simulator is an important part in the brake-by-wire system. A pedal force simulator was designed based on the traditional brake pedal curve of pedal force and pedal travel, AMESim and Matlab / Simulink were used as a platform to build simulation models and control algorithms. The simulation results show that the pedal stroke simulator and the control strategy meet the performance requirements of traditional braking system. It can be used in brake by wire system.

ISO 26262 Concept Phase Analysis on Distributed Electro-Hydraulic Braking System: The Influence of System Architecture on ASIL Decomposition

2014 ◽  
Author(s):  
Zhizhong Wang ◽  
Liangyao Yu ◽  
Ning Pan ◽  
Lei Zhang ◽  
Jian Song
Keyword(s):  
System Architecture ◽  
Event Analysis ◽  
Automotive Safety ◽  
System Architectures ◽  
Iso 26262 ◽  
Braking System ◽  
Safety Integrity Level ◽  
Actuator System ◽  
Hazardous Event ◽  
Wire System

The Distributed Electro-hydraulic Braking system (DEHB) is a wet type brake-by-wire system. As a safety critical automotive electrical and/or electronic (E/E) system, DEHB shall be designed under the guideline of ISO 26262 in order to avoid unreasonable risk due to the malfunctions in the item. This paper explores how the Automotive Safety Integrity Level (ASIL) decomposition in the concept phase is influenced by the system architectures of DEHB. Based on a typical hazardous event, analysis on DEHB with the same system architecture as the Electro-mechanical Braking system (EMB) is carried out, which is taken as the basis for comparison. Two types of DEHB with different system architectures are then analyzed. Results show that the adoption of hydraulic backup enables ASIL decomposition in the pedal unit. The adoption of both hydraulic backup and normally open balance valves offers the opportunity to perform ASIL decomposition in the brake actuator system of DEHB.

Antilock Braking System Slip Control Modeling Revisited

2013 ◽  
Vol 393 ◽  
pp. 637-643 ◽  
Author(s):  
M.H.M. Ariff ◽  
Hairi Zamzuri ◽  
N.R.N. Idris ◽  
Saiful Amri Mazlan
Keyword(s):  
Braking Performance ◽  
Slip Control ◽  
Quarter Car Model ◽  
Braking System ◽  
Car Model ◽  
Starting Point ◽  
Antilock Braking System ◽  
The Subject ◽  
Control Modeling ◽  
Systems Studies

The introduction of anti-lock braking system (ABS) has been regarded as one of the solutions for braking performance issues due to its notable advantages. The subject had been extensively being studied by researchers until today, to improve the performance of the todays vehicles particularly on the brake system. In this paper, a basic modeling of an ABS braking system via slip control has been introduced on a quarter car model with a conventional hydraulic braking mode. Results of three fundamental controller designs used to evaluate the braking performance of the modeled ABS systems are also been presented. This revisited modeling guide, could be a starting point for new researchers to comprehend the basic braking system behavior before going into more complex braking systems studies.

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