Experimental Examination of the Impact of Tool Radius on Specific Energy in Microcutting of Granite

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Miloš Pjević ◽  
Ljubodrag Tanović ◽  
Goran Mladenović ◽  
Biljana Marković
Keyword(s):  
Cutting Force ◽  
Penetration Depth ◽  
Specific Energy ◽  
Brittle Materials ◽  
Experimental Examination ◽  
Workpiece Surface ◽  
Different Shapes ◽  
Tip Radius ◽  
The Impact ◽  
Force Intensity

The paper presents experimental results of microcutting brittle materials (granite). The analysis was conceived on the observed interaction between the workpiece and two tools of different shapes. Experiment was based on scratching the workpiece surface with diamond tools. Applied tools had tip radius R0.2 and R0.15 mm. The experiment determined the changes in the value of perpendicular and tangential components of the cutting force based on the geometric properties of tools, as well as the changes of the specific energy of microcutting granite (Jošanica and Bukovik types). The experiment has shown that reduction of tool radius causes reduction of the cutting force intensity and specific cutting energy. Because of its physical/mechanical properties, more energy is required for micromachining granite “Jošanica” than “Bukovik.” Based on the topography of the surface, the value of critical tool penetration depth was established, after which the brittle fracture is no longer present. For granite “Jošanica” values of critical penetration depth are 6 and 5 μm when micromachining with tools R0.2 and R0.15 mm, while for Bukovik those values are 6.5 and 5.5 μm. The paper should form the basis for understanding the phenomena which occur during microcutting brittle materials.

Experimental Investigation of Microcutting Mechanisms in Granite Grinding

2011 ◽  
Vol 133 (2) ◽  
Author(s):  
Lj. Tanovic ◽  
P. Bojanic ◽  
R. Puzovic ◽  
M. Milutinovic
Keyword(s):  
Experimental Investigation ◽  
Cutting Force ◽  
Penetration Depth ◽  
Mechanical Engineering ◽  
Brittle Materials ◽  
Grinding Process ◽  
Diamond Grain

This paper shows the results of investigations performed in the brittle materials microcutting at the Faculty of Mechanical Engineering, Belgrade University. The interactions between a single diamond grain and the machined granite are analyzed. The change in the normal cutting force as a function of grain penetration speed and depth was experimentally established in microcutting of two types of granite originating from Serbia. Based on the grain traces on granite and the generated cracks, the critical grain penetration depth for the formation of brittle fracturing was established. The experiments are intended to assist in the optimization of the grinding process as technology dominant in the granite finishing.

Dynamic Axial Compression of Square CFRP/Aluminium Tubes

2019 ◽  
Vol 794 ◽  
pp. 202-207
Author(s):  
Rafea Dakhil Hussein ◽  
Dong Ruan ◽  
Guo Xing Lu ◽  
Jeong Whan Yoon ◽  
Zhan Yuan Gao
Keyword(s):  
Energy Absorption ◽  
Specific Energy ◽  
Fibre Composite ◽  
Dynamic Tests ◽  
Carbon Fibre Composite ◽  
Specific Energy Absorption ◽  
Static Tests ◽  
Crushing Force ◽  
Cfrp Tubes ◽  
The Impact

Carbon fibre composite tubes have high strength to weight ratios and outstanding performance under axial crushing. In this paper, square CFRP tubes and aluminium sheet-wrapped CFRP tubes were impacted by a drop mass to investigate the effect of loading velocity on the energy absorption of CFRP/aluminium tubes. A comparison of the quasi-static and dynamic crushing behaviours of tubes was made in terms of deformation mode, peak crushing force, mean crushing force, energy absorption and specific energy absorption. The influence of the number of aluminium layers that wrapped square CFRP tubes on the crushing performance of tubes under axial impact was also examined. Experimental results manifested similar deformation modes of tubes in both quasi-static and dynamic tests. The dynamic peak crushing force was higher than the quasi-static counterpart, while mean crushing force, energy absorption and specific energy absorption were lower in dynamic tests than those in quasi-static tests. The mean crushing force and energy absorption decreased with the crushing velocity and increased with the number of aluminium layers. The impact stroke (when the force starts to drop) decreased with the number of aluminium layers.

Nature instigated Grey wolf algorithm for parametric optimization during machining (Milling) of polymer nanocomposites

2021 ◽  
pp. 089270572199320
Author(s):  
Prakhar Kumar Kharwar ◽  
Rajesh Kumar Verma
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Polymer Nanocomposites ◽  
Feed Rate ◽  
Fitness Function ◽  
Depth Of Cut ◽  
Multiwall Carbon Nanotube ◽  
Grey Wolf ◽  
Milling Characteristics ◽  
The Impact

The new era of engineering society focuses on the utilization of the potential advantage of carbon nanomaterials. The machinability facets of nanocarbon materials are passing through an initial stage. This article emphasizes the machinability evaluation and optimization of Milling performances, namely Surface roughness (Ra), Cutting force (Fc), and Material removal rate (MRR) using a recently developed Grey wolf optimization algorithm (GWOA). The Taguchi theory-based L27 orthogonal array (OA) was employed for the Machining (Milling) of polymer nanocomposites reinforced by Multiwall carbon nanotube (MWCNT). The second-order polynomial equation was intended for the analysis of the model. These mathematical models were used as a fitness function in the GWOA to predict machining performances. The ANOVA outcomes efficiently explore the impact of machine parameters on Milling characteristics. The optimal combination for lower surface roughness value is 1.5 MWCNT wt.%, 1500 rpm of spindle speed, 50 mm/min of feed rate, and 3 mm depth of cut. For lower cutting force, 1.0 wt.%, 1500 rpm, 90 mm/min feed rate and 1 mm depth of cut and the maximize MRR was acquired at 0.5 wt.%, 500 rpm, 150 mm/min feed rate and 3 mm depth of cut. The deviation of the predicted value from the experimental value of Ra, Fc, and MRR are found as 2.5, 6.5 and 5.9%, respectively. The convergence plot of all Milling characteristics suggests the application potential of the GWO algorithm for quality improvement in a manufacturing environment.

Molecular Dynamics Study on the Impact of the Cutting Depth to the Titanium Nanometric Cutting

2014 ◽  
Vol 536-537 ◽  
pp. 1431-1434 ◽  
Author(s):  
Ying Zhu ◽  
Yin Cheng Zhang ◽  
Shun He Qi ◽  
Zhi Xiang
Keyword(s):  
Molecular Dynamics ◽  
Potential Energy ◽  
Cutting Force ◽  
Simulation Study ◽  
Cutting Process ◽  
Work Piece ◽  
Cutting Depth ◽  
Nanometric Cutting ◽  
The Impact

Based on the molecular dynamics (MD) theory, in this article, we made a simulation study on titanium nanometric cutting process at different cutting depths, and analyzed the changes of the cutting depth to the effects on the work piece morphology, system potential energy, cutting force and work piece temperature in this titanium nanometric cutting process. The results show that with the increase of the cutting depth, system potential energy, cutting force and work piece temperature will increase correspondingly while the surface quality of machined work piece will decrease.

Dynamic effects in the impact testing of brittle materials

1975 ◽  
Vol 10 (4) ◽  
pp. 621-632 ◽  
Author(s):  
P. W. McMillan ◽  
J. R. Tesh
Keyword(s):  
Brittle Materials ◽  
Impact Testing ◽  
Dynamic Effects ◽  
The Impact

Modeling of residual stresses by correlating surface topography in machining of AISI 52100 steel

2021 ◽  
pp. 1-26
Author(s):  
Chao Liu ◽  
Yan He ◽  
Yufeng Li ◽  
Yulin Wang ◽  
Shilong Wang ◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Cutting Force ◽  
Surface Topography ◽  
Analytical Model ◽  
Analytical Models ◽  
Workpiece Surface ◽  
Dynamic Cutting Force ◽  
Intermittent Cutting ◽  
Effect Of Surface

Abstract The residual stresses could affect the ability of components to bear loading conditions and also the performance. The researchers considered workpiece surface as a plane and ignored the effect of surface topography induced by the intermittent cutting process when modeling residual stresses. The aim of this research develops an analytical model to predict workpiece residual stresses during intermittent machining by correlating the effect of surface topography. The relative motions of tool and workpiece are analyzed for modeling thermal-mechanical and surface topography. The influence of dynamic cutting force and thermal on different positions of surface topography is also considered in analytical model. Then the residual stresses model with the surface topography effect can be developed in intermittent cutting. The analytical models of dynamic cutting force, surface topography and residual stresses are verified by the experiments. The variation trend of evaluated values of the residual stress of workpiece is basically consistent with that of measured values. The compressive residual stress of workpiece surface in highest point of the surface topography are higher than that in the lowest point.

scholarly journals The Specific Energy Modal Components of the Impact Dynamic Loads in a Solid

2015 ◽  
Vol 111 ◽  
pp. 556-560 ◽  
Author(s):  
Zhanna G. Mogilyuk ◽  
Mikhail S. Hlystunov ◽  
Valery I. Prokopiev
Keyword(s):  
Specific Energy ◽  
Dynamic Loads ◽  
The Impact

High-speed impacts of slender bodies into non-smooth, complex fluids

2018 ◽  
Vol 861 ◽  
Author(s):  
Ishan Sharma
Keyword(s):  
Penetration Depth ◽  
High Speed ◽  
Complex Fluids ◽  
Laboratory Data ◽  
Impact Speed ◽  
High Speed Impact ◽  
Smooth Complex ◽  
Theoretical Predictions ◽  
Slender Bodies ◽  
The Impact

We present a simple hydrodynamical model for the high-speed impact of slender bodies into frictional geomaterials such as soils and clays. We model these materials as non-smooth, complex fluids. Our model predicts the evolution of the impactor’s speed and the final penetration depth given the initial impact speed, and the material and geometric parameters of the impactor and the impacted material. As an application, we investigate the impact of deep-penetrating anchors into seabeds. Our theoretical predictions are found to match field and laboratory data very well.

scholarly journals The cutting behavior of cortical bone in different bone osten cutting angles and depths of cut

2021 ◽  
Author(s):  
Yuanqiang Luo ◽  
Yinghui Ren ◽  
Yang Shu ◽  
Cong Mao ◽  
Zhixiong Zhou ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Cutting Force ◽  
Cortical Bone ◽  
Depth Of Cut ◽  
Cutting Angle ◽  
Small Depth ◽  
Proposed Model ◽  
Cutting Processes ◽  
The Impact ◽  
Cutting Path

Abstract Cortical bones are semi-brittle and anisotropic, this brings the challenge to suppress vibration and avoid undesired fracture in precise cutting processes in surgeries. In this paper, we proposed a novel analytical model to represent cutting processes of cortical bones, and we used to evaluate cutting forces and fracture toughness, and investigate the formations of chips and cracks under varying bone osteon cutting angles and depths. To validate the proposed model, the experiments are conducted on orthogonal cuttings over cortical bones to investigate the impact of bone osteon cutting angle and depth on cutting force, crack initialization and growth, and fracture toughness of cortical bone microstructure. The experimental results highly agreed with the prediction by the proposed model in sense that (1) curly, serrated, grainy and powdery chips were formed when the cutting angle was set as 0°, 60°, 90°, and 120°, respectively. (2) Bone materials were removed dominantly by shearing at a small depth of cut from 10 to 50 µm, and by a mixture of pealing, shearing, and bending at a large depth of cut over 100 µm at different cutting orientations. Moreover, it was found that a cutting path along the direction of crack initialization and propagation benefited to suppress the fluctuation of cutting force thus reduce the vibration. The presented model has theoretical and practical significance in optimizing cutting tools and operational parameters in surgeries.

scholarly journals REAL PRODUCT SIZE ACCOUNTING PROBLEM AT WAVE DEFORMATION HARDENING

2020 ◽  
Vol 2020 (1) ◽  
pp. 4-10
Author(s):  
Andrey Kirichek ◽  
Sergey Barinov ◽  
Aleksandr Yashin ◽  
Aleksey Zaycev ◽  
Aleksandr Konstantinov
Keyword(s):  
Deformation Pattern ◽  
Product Size ◽  
Wave Deformation ◽  
Processing Modes ◽  
Deformation Hardening ◽  
Different Shapes ◽  
The One ◽  
The Impact ◽  
The Given ◽  
Geometrical Dimensions

The article raises the problem of the need to take into account real dimensions when they are strengthened by wave deformation. The fact is that in carrying out initial calculations the overall dimensions of the models under study are quite often neglected. On the one hand, this makes it possible to significantly simplify the calculation of the flat model, and on the other - to exclude consideration of the influence of geometric dimensions of the sample on the process to be followed. This is especially relevant in the study of shock systems in which wave processes lie. The effect of the final samples on the hardening process should not be excluded. This is because the elastic-stic deformation pattern has its own features. Hardening is carried out due to transmission of energy in the form of deformation wave, which is transformed on all gras with variable acoustic rigidity, including on boundaries, which are final dimensions of the analysed sample. Preliminary studies have developed a significant effect on the process of wave deformation hardening of geometrical dimensions of the material to be treated, since at equal volumes of strengthened materials and processing modes different distribution of microassay in the surface layer is observed. The established algorithm of further research of the given direction will allow not only to reveal the regularities of through strengthening of samples of different shapes and sizes, but also to establish the possibility of contactless de-formation strengthening of the sides of the sample opposite to the impact of the HRD, which have a complex profile shape, as well as the possibility of contactless deformation strengthening of internal hard-to-reach surfaces.

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