Multi-Corrugated Indented Foldcore Sandwich Panel for Energy Absorption

Author(s):  
Yang Li ◽  
Zhong You

Sandwich panels, which consist of light core structure in middle and two outside skins, have been widely used for load bearing and energy absorption. Recently, origami foldcores, which can be used as light core structures in sandwich panels, are of interest of many for their open-channel design, continuous manufacturing process, and abundant number of design parameters in comparison with honeycomb and foams. However, one main drawback of origami foldcores is their relatively low energy absorbing capacity. In this paper, we propose a new origami foldcore design, which is based on a zigzag origami pattern known as Miura pattern. The new design has a multi-corrugated shape as its cross-section, and asymmetric dents in it. It achieves a more efficient failure mechanism with both shell buckling and inversing modes, and doubles the energy absorption of Miura pattern foldcore.

Author(s):  
Dongjie Ai ◽  
Yuansheng Cheng ◽  
Jun Liu ◽  
Jianhu Liu ◽  
Haikun Wang ◽  
...  

Sandwich panel structures, which consist of two thin faces and low relative density cores, can significantly mitigate the possibilities of panel fractures. In the present paper, numerical simulations are conducted to study the deformation and fracture modes of sandwich structures under near-field underwater blasts and contact underwater blasts. Two different core materials are employed, namely aluminum foam and PVC foam. Main focus of this paper was placed to (i) study the failure mechanisms and energy absorption characteristics of sandwich structures in typical conditions, (ii) to demonstrate the benefits of such structures compared with solid plates of equal weight, and (iii) to obtain the properties of withstanding underwater explosion for single core material sandwich panels. In addition, the effects of panel thickness configuration and core height on deformation and energy absorption of the plates were explored. Results indicated that sandwich structures showed an effective reduction in the maximum panel deflection compared with a monolithic plate of same mass. The design parameters have great impacts on the results.


2012 ◽  
Vol 488-489 ◽  
pp. 35-39 ◽  
Author(s):  
Shahab Tafazoli ◽  
S.M.R. Khalili

In this paper, effects of adding a distributed attached mass added to the face sheets of sandwich panels on free vibration of the system are investigated. Higher order equivalent single layer (ESL) theory is expanded and used. Mass Inertias of the distributed attached mass are taking into account. Various design parameters including geometrical and material properties, such as density, thickness of the attached mass and the panel are investigated to show the decreasing effect on the fundamental natural frequency of the system due to the adding of the distributed attached mass.


2020 ◽  
Vol 11 (2) ◽  
pp. 317-328
Author(s):  
Ning Guo ◽  
Hao Chen ◽  
Zhong Zhang ◽  
Fei Du ◽  
Chao Xu

Abstract. The structure of the lightweight honeycomb sandwich panel is complex. Thus, establishing an equivalent simplified model is indispensable to improve the efficiency of the dynamic analysis of honeycomb sandwich panels. In this paper, three commonly used dynamically equivalent modeling methods for honeycomb sandwich panel are studied: a dynamically equivalent method based on laminated plate theory, a single-layer plate equivalent method based on the theory of Hoff (1948), and an improved equivalent method based on Allen (1969). Using theoretical study, numerical simulations, and experiments, the applicability of these equivalent methods and the effect of design parameters on the dynamic characteristics are studied, and the optimal dynamically equivalent method for honeycomb sandwich panels is obtained.


2013 ◽  
Vol 738 ◽  
pp. 208-211
Author(s):  
Su Li Feng ◽  
Qiu Ju Zhang ◽  
Zhi Gang Tian ◽  
Sen Lin

This article addresses design of ROPS model with energy absorption structure based on dimensions of cross section, characteristics of force and deformation pattern of ROPS. Optimum design parameters have been obtained from optimized analysis of multiple-objective structural crashworthiness of thin-walled straight square tube subject to deformation due to pore defect using a combination of finite element analysis, design of experiment, response surface methodology and generic algorithm.


2020 ◽  
pp. 109963622097516
Author(s):  
M Safarabadi ◽  
M Haghighi-Yazdi ◽  
MA Sorkhi ◽  
A Yousefi

Honeycomb sandwich panels are widely used in marine, aerospace, automotive and shipbuilding industries. High strength to weight and excellent energy absorption are features that make these structures unique. Foam filling the honeycomb core enhances the mechanical properties of sandwich panels considerably. In the present study, the buckling behavior of Nomex honeycomb core/glass-epoxy face sheet sandwich panel for both bare and foam-filled honeycomb core is investigated numerically and experimentally, considering the viscoelastic properties of the sandwich panel. Indeed, the viscoelastic properties of the composite face sheet and foam are determined by relaxation test and are implemented in ABAQUS using VUmat code. The finite element method is also performed using ABAQUS to model the buckling behavior of the sandwich panel incorporating both elastic and viscoelastic material behaviour. The effects of composite face sheet lay-up, core thickness, core cell size, and foam filling are also evaluated. The experimental and numerical results show that the foam increases the critical buckling load and energy absorption.


2013 ◽  
Vol 477-478 ◽  
pp. 3-6
Author(s):  
Yan Jie Liu ◽  
Lin Ding

Energy absorbing component of bumper equipped at the front end of a car, is one of the most important automotive parts for crash energy absorption. It usually was made a mental thin walled tube. In the paper, automobile energy absorbing component at low-velocity impact was studied by using Finite Element Method. The FE model of the tube was builded by comparing the five cross section shape . Results show that the impact peak load and maximum energy absorption have certain effect to energy-absorbing component with different the cross section shape.


Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7785
Author(s):  
Longlong Ren ◽  
Haosen Yang ◽  
Lei Liu ◽  
Chuanlong Zhai ◽  
Yuepeng Song

With the extension of the applications of sandwich panels with corrugated core, sound insulation performance has been a great concern for acoustic comfort design in many industrial fields. This paper presents a numerical and experimental study on the vibro-acoustic optimization of a finite size sandwich panel with corrugated core for maximizing the sound transmission loss. The numerical model is established by using the wave-based method, which shows a great improvement in the computational efficiency comparing to the finite element method. Constrained by the fundamental frequency and total mass, the optimization is performed by using a genetic algorithm in three different frequency bands. According to the optimization results, the frequency averaged sound transmission of the optimized models in the low, middle, and high-frequency ranges has increased, respectively, by 7.6 dB, 7.9 dB, and 11.7 dB compared to the baseline model. Benefiting from the vast number of the evolution samples, the correlation between the structural design parameters and the sound transmission characteristics is analyzed by introducing the coefficient of determination, which gives the variation of the importance of each design parameter in different frequency ranges. Finally, for validation purposes, a sound insulation test is conducted to validate the optimization results in the high-frequency range, which proves the feasibility of the optimization method in the practical engineering design of the sandwich panel.


2015 ◽  
Vol 75 (8) ◽  
Author(s):  
Mohd Fadzli Ismail ◽  
Aidah Jumahat ◽  
Bulan Abdullah ◽  
Ummu Raihanah Hashim ◽  
Shafika Elia Ahmad Aseri

Sandwich panels are widely used in the fabrication of high strength low-weight structure that can withstand impact and blast loading especially for aerospace and automotive structures. Currently, aluminium foam is one of the lightweight materials used as a core in sandwich panels. The combination properties of core and face-sheet material are important to produce high strength and lightweight sandwich panel. This research is aimed to develop a carbon fibre reinforced polymer (CFRP) composite sandwich panel with aluminium foam as a core and study the impact properties of the structure. The preparations of the sandwich panel involved closed-cell aluminum foam as a core material and CFRP composite as the face-sheets. The impact tests were conducted using an Instron Dynatup 9250HV impact tester machine according to ASTM standard D3763 under constant impact velocity of 6.7m/s. The results of the impact tests showed that CFRP composite sandwich panel has better impact properties when compared to the other systems where it has higher specific energy absorption and longer impact time.  


2013 ◽  
Vol 315 ◽  
pp. 334-338 ◽  
Author(s):  
Jaffar S. Mohamed Ali ◽  
Kassim A. Abdullah ◽  
Yulfian Aminanda

In this study, numerical simulation of tubes of various cross section under axial compression is carried out using LS-DYNA. The effect of varying configurations of tube cross-section shape on the deformation response, collapse mode and energy absorption characteristics of tubes under quasi-static axial compression have been studied. The validation of the finite element tube model was made by comparison with the experimental results of the square tube subjected to quasi-static axial compression. Tabulated results are presented and plots have been included for the specific energy absorption for different cross sections. The study provides an insight on ways to increasing energy absorption of light weight aluminium tubes.


2018 ◽  
Vol 22 (5) ◽  
pp. 1635-1659 ◽  
Author(s):  
Ayumi Omachi ◽  
Kuniharu Ushijima ◽  
Dai-Heng Chen ◽  
Wesley J Cantwell

In this study, the failure behaviour of lattice sandwich panels under three-point loading has been studied using a nonlinear finite element analysis. The failure mechanisms of lattice-cored sandwich panels can be classified in three modes; facesheet yielding, facesheet wrinkling and core shear. When the panel fails due to facesheet yielding or core shear, the evaluation of the strength of the lattice-cored panel can be undertaken in the same manner as that of a foam-cored panel. In contrast, when wrinkle-like deformation occurs in the facesheets, the failure load can be estimated from the buckling stress of the facesheet. The failure mode map for the lattice-cored panel with the coordinate system tf / l and [Formula: see text] can be described by the analytical equations that predict the three failure modes. The failure mode map highlights the dominant failure modes for the lattice-cored sandwich panel based on the key design parameters tf / l and [Formula: see text].


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