3D Unsteady Multi-Stage CFD Analysis of Combustor-Turbine Hot Streak Migration
With gas temperatures far exceeding the melting point of nickel-base alloys, advanced cooling schemes are essential to meet the desired mission life of turbine airfoils. Naturally, combustion systems produce gas-temperature non-uniformity in the exiting flowfield. Downstream turbine components must be tolerant to the maximum anticipated gas temperatures. On the other hand, excessive use of cooling air reduces engine efficiency and compromises combustor durability. Throughout gas turbine design history it has been the desire of Turbine Aerodynamicists to be able to compute combustor hot streak migration and mixing through multiple turbine airfoil stages. Typically, hot streak migration studies have been performed using (a) mixing-plane models between rotating and stationery domains or (b) unsteady simulations in which the flowpath annulus is represented by a segment containing airfoil counts that are integer multiples in each blade row or (c) Non-Linear Harmonic methods. With the development of highly-parallelized Computational Fluid Dynamic (CFD) codes driving high performance computer clusters simulation of combustor hot streak migration through multiple High Pressure (HP) turbine stages using an unsteady, 360° (full-annulus) model can be achieved. To this end, Honeywell, in collaboration with Numeca Corporation, has performed a study to evaluate the state-of the art for computation of the effect on second-stage HP turbine nozzle metal temperatures of combustor hot streaks migrated through the first-stage of a two-stage HP turbine.