A High Fidelity Quality Assessment of High Pressure Turbine Blades Using Surface Curvature and Gradient-Based Adjoint

2018 ◽  
Author(s):  
Akhil Mulloth ◽  
Gabriel Banks ◽  
Giulio Zamboni ◽  
Simon Bather
Keyword(s):  
Quality Assessment ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Surface Curvature ◽  
Assessment Process ◽  
Screening Process ◽  
Profile Tolerance ◽  
Gradient Based ◽  
Parts Manufacturing ◽  
The Impact

Gas turbine performance is highly dependent on the quality of the manufactured parts. Manufacturing variations in the parts can significantly alter the performance, especially efficiency and thus SFC. The legacy process is to accept variations within predefined profile tolerance limits and a few other qualitative parameters, mostly at a few, key two-dimensional aerofoil sections. With the widespread use of White light scans and other similar three-dimensional scans, this has improved to include the three-dimensional profile. The future however may lie with performance based quality assessment of manufactured parts, combined with quantitative surface quality assessment to implement an intelligent screening process for the parts. The adjoint method, typically used for shape optimization is adapted to provide a prediction of the impact on performance due to manufacturing variations. The work presented outlines a three stage quality assessment process for manufactured parts, involving three-dimensional profile tolerance based screening, followed by a surface curvature based screening and finally an Adjoint based performance prediction.

Gradient-Based Adjoint and Design of Experiment CFD Methodologies to Improve the Manufacturability of High Pressure Turbine Blades

2016 ◽  
Author(s):  
Giulio Zamboni ◽  
Gabriel Banks ◽  
Simon Bather
Keyword(s):  
High Pressure ◽  
Turbine Blade ◽  
Turbine Blades ◽  
Aerodynamic Performance ◽  
Correlation Factor ◽  
Control Points ◽  
High Pressure Turbine ◽  
Flow Capacity ◽  
Profile Tolerance ◽  
The Impact

The tolerance of a turbine blade aerofoil is determined by the requirements to achieve an aerodynamic performance in operation. In fact, the manufacturing tolerance applied to the profile is driven by the effects of geometrical non-conformances on the efficiency and flow capacity of the aerofoil. However, this tolerance also has an impact on the ease with which the aerofoil can be manufactured, with tighter tolerance leading to lower manufacturing conformity. This paper details the application of an adjoint RANS solver and the according series of Design of Experiments (DoE) CFD calculations for a high pressure turbine blade to the above problem. There are two aims of this work; the first is to show that simpler linear CFD perturbation can be used to evaluate the effect of the geometric non-conformance. The second is to validate the spatial geometric correlation factor of the control points used in the manufacturing process on the performance evaluation with DoE techniques. This also verified the applicability of the adjoint CFD techniques; in fact the adjoint CFD calculation is an order of magnitude less computationally expensive than a large series of DoE RANS CFD calculations. The results confirm that the peak suction area is the most critical control region for the effect on the efficiency and flow capacity. Moreover, the CFD investigations show that a significant level of correlation exists between the influence factors at different control points. This suggests that not only the amount of geometric deviation but also the stream surface variation of profile tolerance significantly influence the final aerodynamic performance. The results from this calculation allow the creation of a 3D sensitivity map which will be used during the manufacturing of the aerofoil to optimise the control of the spatial distribution of the geometric non-conformance and to directly assess the expected performance effect during the manufacturing quality inspection. The methodology detailed in this paper shows how the CFD adjoint methods could be used for improved manufacturability of turbine blades ensuring that the critical characteristic features are controlled on the surface, relaxing the profile tolerance on those surface areas where the impact on the aerodynamic performance is predicted to be lower.

Two- and Three-Dimensional Prescribed Surface Curvature Distribution Blade Design (CIRCLE) Method for the Design of High Efficiency Turbines, Compressors, and Isolated Airfoils

2013 ◽  
Vol 135 (4) ◽  
Author(s):  
T. Korakianitis ◽  
M. A. Rezaienia ◽  
I. A. Hamakhan ◽  
A. P. S. Wheeler
Keyword(s):  
Turbine Blade ◽  
High Efficiency ◽  
Turbine Blades ◽  
Circle Method ◽  
Three Dimensional ◽  
Leading Edge ◽  
Surface Curvature ◽  
Blade Design ◽  
Compressor Blades ◽  
Curvature Distribution

The prescribed surface curvature distribution blade design (CIRCLE) method is presented for the design of two-dimensional (2D) and three-dimensional (3D) blades for axial compressors and turbines, and isolated blades or airfoils. The original axial turbine blade design method is improved, allowing it to use any leading-edge (LE) and trailing-edge (TE) shapes, such as circles and ellipses. The method to connect these LE and TE shapes to the remaining blade surfaces with curvature and slope of curvature continuity everywhere along the streamwise blade length, while concurrently overcoming the “wiggle” problems of higher-order polynomials is presented. This allows smooth surface pressure distributions, and easy integration of the CIRCLE method in heuristic blade-optimization methods. The method is further extended to 2D and 3D compressor blades and isolated airfoil geometries providing smooth variation of key blade parameters such as inlet and outlet flow angles, stagger angle, throat diameter, LE and TE radii, etc. from hub to tip. One sample 3D turbine blade geometry is presented. The efficacy of the method is examined by redesigning select blade geometries and numerically evaluating pressure-loss reduction at design and off-design conditions from the original blades: two typical 2D turbine blades; two typical 2D compressor blades; and one typical 2D isolated airfoil blade geometries are redesigned and evaluated with this method. Further extension of the method for centrifugal or mixed-flow impeller geometries is a coordinate transformation. It is concluded that the CIRCLE method is a robust tool for the design of high-efficiency turbomachinery blades.

Two- and Three-Dimensional Prescribed Surface Curvature Distribution Blade Design (CIRCLE) Method for the Design of High Efficiency Turbines, Compressors, and Isolated Airfoils

2011 ◽  
Author(s):  
T. Korakianitis ◽  
I. A. Hamakhan ◽  
M. A. Rezaienia ◽  
A. P. S. Wheeler
Keyword(s):  
Turbine Blade ◽  
High Efficiency ◽  
Turbine Blades ◽  
Circle Method ◽  
Three Dimensional ◽  
Leading Edge ◽  
Surface Curvature ◽  
Blade Design ◽  
Compressor Blades ◽  
Curvature Distribution

The prescribed surface curvature distribution blade design (CIRCLE) method is presented for the design of two-dimensional (2D) and three-dimensional (3D) blades for axial compressors and turbines, and isolated blades or airfoils. The original axial turbine blade design method is improved, allowing it to use any leading-edge (LE) and trailing-edge (TE) shapes, such as circles and ellipses. The method to connect these LE and TE shapes to the remaining blade surfaces with curvature and slope of curvature continuity everywhere along the streamwise blade length, while concurrently overcoming the “wiggle” problems of higher-order polynomials is presented. This allows smooth surface pressure distributions, and easy integration of the CIRCLE method in heuristic blade-optimization methods. The method is further extended to 2D and 3D compressor blades and isolated airfoil geometries providing smooth variation of key blade parameters such as inlet and outlet flow angles, stagger angle, throat diameter, LE and TE radii etc. from hub to tip. One sample 3D turbine blade geometry is presented. The efficacy of the method is examined by redesigning select blade geometries and numerically evaluating pressure-loss reduction at design and off-design conditions from the original blades: two typical 2D turbine blades; two typical 2D compressor blades; and one typical 2D isolated airfoil blade geometries are redesigned and evaluated with this method. Further extension of the method for centrifugal or mixed-flow impeller geometries is a coordinate transformation. It is concluded that the CIRCLE method is a robust tool for the design of high-efficiency turbomachinery blades.

An Efficient Multiple Description Coding for Multi-View Video Based on the Correlation of Spatial Polyphase Transformed Subsequences

2019 ◽  
Vol 63 (5) ◽  
pp. 50401-1-50401-7 ◽  
Author(s):  
Jing Chen ◽  
Jie Liao ◽  
Huanqiang Zeng ◽  
Canhui Cai ◽  
Kai-Kuang Ma
Keyword(s):  
Video Transmission ◽  
Video Sequence ◽  
Three Dimensional ◽  
The Other ◽  
Multiple Description Coding ◽  
Multiple Description ◽  
Prediction Mode ◽  
Gradient Based ◽  
Directional Interpolation ◽  
Description Coding

Abstract For a robust three-dimensional video transmission through error prone channels, an efficient multiple description coding for multi-view video based on the correlation of spatial polyphase transformed subsequences (CSPT_MDC_MVC) is proposed in this article. The input multi-view video sequence is first separated into four subsequences by spatial polyphase transform and then grouped into two descriptions. With the correlation of macroblocks in corresponding subsequence positions, these subsequences should not be coded in completely the same way. In each description, one subsequence is directly coded by the Joint Multi-view Video Coding (JMVC) encoder and the other subsequence is classified into four sets. According to the classification, the indirectly coding subsequence selectively employed the prediction mode and the prediction vector of the counter directly coding subsequence, which reduces the bitrate consumption and the coding complexity of multiple description coding for multi-view video. On the decoder side, the gradient-based directional interpolation is employed to improve the side reconstructed quality. The effectiveness and robustness of the proposed algorithm is verified by experiments in the JMVC coding platform.

IMPACT ASSESSMENT ON LEARNING MOTIVATION IN THE FRAMEWORK OF THE COMPETENCE APPROACH IN EDUCATION

2020 ◽  
Vol 22 (9) ◽  
pp. 28-34
Author(s):  
Huseynova А.А. ◽  
Vashchinnikova K.D.
Keyword(s):  
Design Method ◽  
Authentic Assessment ◽  
Educational Process ◽  
Learning Motivation ◽  
Assessment Process ◽  
Assessment Procedure ◽  
Positive Side ◽  
Educational Motivation ◽  
Educational Paradigm ◽  
The Impact

Turning to the new educational paradigm, the research paper considers the conditions for ensuring the effective-ness of authentic assessment of students ' achievements within the competence approach and the transition from traditional knowledge control to tests developed on the basis of the theory of pedagogical measurements. Special attention is paid to independent assessment as a tool for stimulating learning activities, as well as to the justifica-tion of the pattern design method used in the develop-ment of measurement tools. The experimental basis of the study is based on the results of an independent assess-ment of educational achievements of students of the sen-ior level of secondary vocational education in social studies in several educational organizations. As a result of the survey of participants in independent testing, the formation of a stable positive learning motivation is not-ed. The relationship with the assessment of the impact on educational motivation is confirmed by the respondents ' attitude to the authentic assessment procedure on the part of participants in the assessment process: school-children, teachers, and parents. As a result, it was re-vealed that all subjects of the educational process evalu-ate the impact of the proposed method of assessment on educational motivation from a positive side.

Acoustic and Photoacoustic Inspection of Through-Silicon Vias in the GHz-Frequency Band

2017 ◽  
Author(s):  
Sebastian Brand ◽  
Michael Kögel ◽  
Frank Altmann ◽  
Ingrid DeWolf ◽  
Ahmad Khaled ◽  
...  
Keyword(s):  
Quality Assessment ◽  
Frequency Band ◽  
Process Development ◽  
Three Dimensional ◽  
Non Destructive Testing ◽  
Destructive Testing ◽  
Vertical Interconnection ◽  
Testing Techniques ◽  
Silicon Vias ◽  
Non Destructive

Abstract Through Silicon Via (TSV) is the most promising technology for vertical interconnection in novel three-dimensional chip architectures. Reliability and quality assessment necessary for process development and manufacturing require appropriate non-destructive testing techniques to detect cracks and delamination defects with sufficient penetration and imaging capabilities. The current paper presents the application of two acoustically based methods operating in the GHz-frequency band for the assessment of the integrity of TSV structures.

Analyzing the Impact of X-Ray Tomography on the Reliability of Integrated Circuits

2015 ◽  
Author(s):  
Halit Dogan ◽  
Md Mahbub Alam ◽  
Navid Asadizanjani ◽  
Sina Shahbazmohamadi ◽  
Domenic Forte ◽  
...  
Keyword(s):  
Integrated Circuits ◽  
Integrated Circuit ◽  
3D Imaging ◽  
Three Dimensional ◽  
Serial Sectioning ◽  
Promising Technique ◽  
Flash Memories ◽  
X Ray ◽  
3D Information ◽  
The Impact

Abstract X-ray tomography is a promising technique that can provide micron level, internal structure, and three dimensional (3D) information of an integrated circuit (IC) component without the need for serial sectioning or decapsulation. This is especially useful for counterfeit IC detection as demonstrated by recent work. Although the components remain physically intact during tomography, the effect of radiation on the electrical functionality is not yet fully investigated. In this paper we analyze the impact of X-ray tomography on the reliability of ICs with different fabrication technologies. We perform a 3D imaging using an advanced X-ray machine on Intel flash memories, Macronix flash memories, Xilinx Spartan 3 and Spartan 6 FPGAs. Electrical functionalities are then tested in a systematic procedure after each round of tomography to estimate the impact of X-ray on Flash erase time, read margin, and program operation, and the frequencies of ring oscillators in the FPGAs. A major finding is that erase times for flash memories of older technology are significantly degraded when exposed to tomography, eventually resulting in failure. However, the flash and Xilinx FPGAs of newer technologies seem less sensitive to tomography, as only minor degradations are observed. Further, we did not identify permanent failures for any chips in the time needed to perform tomography for counterfeit detection (approximately 2 hours).

scholarly journals Numerical simulation of the impact of an integrated renovation project on the Maowei Sea hydrodynamic environment

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Cui Wang ◽  
Ling Cai ◽  
Yaojian Wu ◽  
Yurong Ouyang
Keyword(s):  
Water Exchange ◽  
Land Reclamation ◽  
Three Dimensional ◽  
Exchange Capacity ◽  
Reclamation Project ◽  
Hydrodynamic Environment ◽  
Sea Area ◽  
Water Quality Models ◽  
The Impact ◽  
Main Factor

AbstractIntegrated renovation projects are important for marine ecological environment protection. Three-dimensional hydrodynamics and water quality models are developed for the Maowei Sea to assess the hydrodynamic environment base on the MIKE3 software with high resolution meshes. The results showed that the flow velocity changed minimally after the project, decreasing by approximately 0.12 m/s in the east of the Maowei Sea area and increasing by approximately 0.01 m/s in the northeast of the Shajing Port. The decrease in tidal prism (~ 2.66 × 106 m3) was attributed to land reclamation, and accounted for just 0.86% of the pre-project level. The water exchange half-life increased by approximately 1 day, implying a slightly reduced water exchange capacity. Siltation occurred mainly in the reclamation and dredging areas, amounting to back-silting of approximately 2 cm/year. Reclamation project is the main factor causing the decrease of tidal volume and weakening the hydrodynamics in Maowei Sea. Adaptive management is necessary for such a comprehensive regulation project. According to the result, we suggest that reclamation works should strictly prohibit and dredging schemes should optimize in the subsequent regulation works.

scholarly journals Mechanical Behavior of Hydroxyapatite-Chitosan Composite: Effect of Processing Parameters

Minerals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 213
Author(s):  
Hamid Ait Said ◽  
Hassan Noukrati ◽  
Hicham Ben Youcef ◽  
Ayoub Bayoussef ◽  
Hassane Oudadesse ◽  
...  
Keyword(s):  
Molecular Weight ◽  
Compressive Strength ◽  
Mechanical Strength ◽  
Bone Repair ◽  
Mechanical Stability ◽  
Three Dimensional ◽  
Processing Parameters ◽  
Composite Effect ◽  
Solid Liquid ◽  
The Impact

Three-dimensional hydroxyapatite-chitosan (HA-CS) composites were formulated via solid-liquid technic and freeze-drying. The prepared composites had an apatitic nature, which was demonstrated by X-ray diffraction and Infrared spectroscopy analyses. The impact of the solid/liquid (S/L) ratio and the content and the molecular weight of the polymer on the composite mechanical strength was investigated. An increase in the S/L ratio from 0.5 to 1 resulted in an increase in the compressive strength for HA-CSL (CS low molecular weight: CSL) from 0.08 ± 0.02 to 1.95 ± 0.39 MPa and from 0.3 ± 0.06 to 2.40 ± 0.51 MPa for the HA-CSM (CS medium molecular weight: CSM). Moreover, the increase in the amount (1 to 5 wt%) and the molecular weight of the polymer increased the mechanical strength of the composite. The highest compressive strength value (up to 2.40 ± 0.51 MPa) was obtained for HA-CSM (5 wt% of CS) formulated at an S/L of 1. The dissolution tests of the HA-CS composites confirmed their cohesion and mechanical stability in an aqueous solution. Both polymer and apatite are assumed to work together, giving the synergism needed to make effective cylindrical composites, and could serve as a promising candidate for bone repair in the orthopedic field.

scholarly journals Estimating asymptomatic, undetected and total cases for the COVID-19 outbreak in Wuhan: a mathematical modeling study

2021 ◽  
Vol 21 (1) ◽  
Author(s):  
Xi Huo ◽  
Jing Chen ◽  
Shigui Ruan
Keyword(s):  
Disease Transmission ◽  
Large Scale ◽  
Transmission Rate ◽  
Control Strategies ◽  
Herd Immunity ◽  
Antibody Prevalence ◽  
Screening Process ◽  
Vaccination Programs ◽  
Prevalence Level ◽  
The Impact

Abstract Background The COVID-19 outbreak in Wuhan started in December 2019 and was under control by the end of March 2020 with a total of 50,006 confirmed cases by the implementation of a series of nonpharmaceutical interventions (NPIs) including unprecedented lockdown of the city. This study analyzes the complete outbreak data from Wuhan, assesses the impact of these public health interventions, and estimates the asymptomatic, undetected and total cases for the COVID-19 outbreak in Wuhan. Methods By taking different stages of the outbreak into account, we developed a time-dependent compartmental model to describe the dynamics of disease transmission and case detection and reporting. Model coefficients were parameterized by using the reported cases and following key events and escalated control strategies. Then the model was used to calibrate the complete outbreak data by using the Monte Carlo Markov Chain (MCMC) method. Finally we used the model to estimate asymptomatic and undetected cases and approximate the overall antibody prevalence level. Results We found that the transmission rate between Jan 24 and Feb 1, 2020, was twice as large as that before the lockdown on Jan 23 and 67.6% (95% CI [0.584,0.759]) of detectable infections occurred during this period. Based on the reported estimates that around 20% of infections were asymptomatic and their transmission ability was about 70% of symptomatic ones, we estimated that there were about 14,448 asymptomatic and undetected cases (95% CI [12,364,23,254]), which yields an estimate of a total of 64,454 infected cases (95% CI [62,370,73,260]), and the overall antibody prevalence level in the population of Wuhan was 0.745% (95% CI [0.693%,0.814%]) by March 31, 2020. Conclusions We conclude that the control of the COVID-19 outbreak in Wuhan was achieved via the enforcement of a combination of multiple NPIs: the lockdown on Jan 23, the stay-at-home order on Feb 2, the massive isolation of all symptomatic individuals via newly constructed special shelter hospitals on Feb 6, and the large scale screening process on Feb 18. Our results indicate that the population in Wuhan is far away from establishing herd immunity and provide insights for other affected countries and regions in designing control strategies and planing vaccination programs.

Sign in / Sign up

Export Citation Format

Share Document