Experimental and Modeling Study on Tension Characteristics of a 2.5D Woven Composites

2019 ◽  
Author(s):  
Xuefeng Teng ◽  
Duoqi Shi ◽  
Xiaoguang Yang
Keyword(s):  
Mechanical Properties ◽  
Image Correlation ◽  
Woven Composites ◽  
Fiber Axis ◽  
Weft Yarn ◽  
Fe Model ◽  
Load Bearing ◽  
Full Field ◽  
Deformation Features ◽  
Local Fiber

Abstract 2.5D woven composites have recently attracted much attention in the fields of aerospace and automobile industry due to their excellent properties such as low density, high thermal shock resistance, high specific strength and enhanced mechanical properties. Before the 2.5D woven composites are applied as load-bearing structure, it is necessary to have an in-depth understanding of their mechanical behavior and load transfer mechanism under external loads. In this paper, in-plane tensile tests including longitude direction and transverse direction were conducted for a 2.5D woven SiO2f/SiO2 composites at room temperature. With the full-field displacements and strains retrieved by digital image correlation (DIC) method, the mechanical properties and deformation features of the 2.5D woven composites were obtained and observed. The results show that the composite has a lower elastic modulus and fracture strength in the weft direction, and the warp yarn has weaker mechanical properties than weft yarn in the loading direction due to its crimp feature. Remarkable deformation features of the full-field displacement and strain distributions were observed, indicating that the woven structure has a great influence on the deformation evolution and load-bearing mechanism of the composite. Also, based on the actual geometrical architecture of the composite, a mesoscale finite element (FE) model was established and the deformation characteristics of the material were analyzed. The crimp of the warp yarns causes the local fiber axis to rotate with respect to the global coordinate system, which causes the effective modulus in the global direction to vary. Local coordinate systems were assigned to each node such that the local 1 direction is always parallel to the local fiber axis along the length of the warp yarns, which improves the accuracy of the simulation results. Deformation features of the 2.5D woven SiO2f/SiO2 composites were obtained in FEM simulation and discussed comparing with experimental results.

scholarly journals Fabrication and Mechanical Performance of Non-Crimp Unidirectional Jute-Yarn Preform-Based Composites

Molecules ◽  
2021 ◽  
Vol 26 (21) ◽  
pp. 6664
Author(s):  
Yeasin Ali ◽  
Atik Faisal ◽  
Abu Saifullah ◽  
Hom N. Dhakal ◽  
Shah Alimuzzaman ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Woven Composites ◽  
Weft Yarn ◽  
Warp Yarn ◽  
Load Bearing ◽  
Load Carrying ◽  
Jute Yarn

This work developed novel jute-yarn, non-crimp, unidirectional (UD) preforms and their composites, with three different types of warp jute yarns of varying linear densities and twists in the dry UD preforms, in order to present a possible solution to the detrimental effects of higher yarn twists and crimp at the warp–weft yarn interlacements of traditional, woven, preform-based composites on their mechanical properties. In the developed UD preforms, warp jute yarns were placed in parallel by using a wooden picture-frame pin board, with the minimal number of glass weft yarns to avoid crimp at the warp–weft yarns interlacements, which can significantly enhance the load-bearing ability of UD composites compared to traditional, woven, preform composites. It was found that an optimal combination of jute warp yarn linear densities and twists in the UD preforms is important to achieve the best possible mechanical properties of newly developed UD composites, because it encourages a proper polymer-matrix impregnation on jute fibres, leading to excellent fibre–matrix interface bonding. Composites made from the 25 lb/spindle jute warp yarn linear density (UD25) exhibited higher tensile and flexural properties than other UD composites (UD20, UD30). All the UD composites showed a much better performance compared to the traditional woven preform composites (W20), which were obviously related to the higher crimp and yarn interlacements, less load-carrying capacity, and poor fiber–matrix interfaces of W20 composites. UD25 composites exhibited a significant enhancement in tensile modulus by ~232% and strength by ~146%; flexural modulus by 138.5% and strength by 145% compared to W20 composites. This reveals that newly developed, non-crimp, UD preform composites can effectively replace the traditional woven composites in lightweight, load-bearing, complex-shaped composite applications, and hence, this warrants further investigations of the developed composites, especially on long-term and dynamic-loading mechanical characterizations.

Local Elasto-Plastic Identification of the Behaviour of Friction Stir Welds with the Virtual Fields Method

2011 ◽  
Vol 70 ◽  
pp. 135-140 ◽  
Author(s):  
G. Le Louëdec ◽  
M.A. Sutton ◽  
Fabrice Pierron
Keyword(s):  
Mechanical Properties ◽  
Digital Image Correlation ◽  
Digital Image ◽  
High Speed ◽  
Weld Zone ◽  
Spatial Variations ◽  
Image Correlation ◽  
Virtual Fields Method ◽  
Full Field ◽  
Friction Stir

Welding is one of the most popular joining technologies in industry. Depending on the materials to be joined, the geometry of the parts and the number of parts to be joined, there is a wide variety of methods that can be used. These joining techniques share a common feature: the material in the weld zone experiences different thermo-mechanical history, resulting in significant variations in material microstructure and spatial heterogeneity in mechanical properties. To optimize the joining process, or to refine the design of welded structures, it is necessary to identify the local mechanical properties within the different regions of the weld. The development of full-field kinematic measurements (digital image correlation, speckle interferometry, etc.) helps to shed a new light on this problem. The large amount of experimental information attained with these methods makes it possible to visualize the spatial distribution of strain on the specimen surface. Full-field kinematic measurements provide more information regarding the spatial variations in material behaviour. As a consequence, it is now possible to quantify the spatial variations in mechanical properties within the weld region through a properly constructed inverse analysis procedure. High speed tensile tests have been performed on FSW aluminium welds. The test was performed on an MTS machine at a cross-head speed of up to 76 mm/s. Displacement fields were measured across the specimen by coupling digital image correlation with a high-speed camera (Phantom V7.1) taking 1000 frames per second. Then, through the use of the virtual fields method it is possible to retrieve the mechanical parameters of the different areas of the weld from the strain field and the loading. The elastic parameters (Young’s modulus and Poisson’s ratio) are supposed to be constant through the weld. Their identification was carried out using the virtual fields method in elasticity using the data of the early stage of the experiment. Assuming that the mechanical properties (elastic and plastic) of the weld are constant through the thickness, the plastic parameters were identified on small sections through the specimen, using a simple linear hardening model. This method leads to a discrete identification of the evolution of the mechanical properties through the weld. It allows the understanding of the slight variations of yield stress and hardening due to the complexity of the welding process.

Fatigue Crack Growth Rates and Tensile Strength of Titanium Produced by Means of Selective Laser Melting

2014 ◽  
Vol 627 ◽  
pp. 305-308 ◽  
Author(s):  
Tomasz Brynk ◽  
Barbara Romelczyk ◽  
Zbigniew Pakiela ◽  
Tomasz Kurzynowski ◽  
Edward Chlebus
Keyword(s):  
Mechanical Properties ◽  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Growth ◽  
Selective Laser Melting ◽  
Pure Titanium ◽  
Tensile Tests ◽  
Image Correlation ◽  
Laser Melting ◽  
Full Field

Mini-samples technique was utilized to determine mechanical properties of technically pure titanium produced by means of selective laser melting (SLM). Full-field digital image correlation (DIC) measurements and inverse method were applied for crack tip position and stress intensity factors calculations in the case of fatigue crack growth rate tests. DIC was also used for strain measurement during tensile tests on sub sized samples. There was studied the influence of samples orientation on the mechanical properties of mini-samples. Samples were cut out from rectangular cubes and were oriented with 0°, 45° or 90° angle to the direction of laser beam travel. There were also tested samples directly produced via SLM. Additionally microstructure observations were performed to verify the quality of SLM processed materials and explain mechanical properties variations.

scholarly journals A Computationally-Efficient Probabilistic Approach to Model-Based Damage Diagnosis

2020 ◽  
Vol 8 (2) ◽  
Author(s):  
James E. Warner ◽  
Geoffrey F. Bomarito ◽  
Jacob D. Hochhalter ◽  
William P. Leser ◽  
Patrick E. Leser ◽  
...  
Keyword(s):  
Probability Distributions ◽  
Probabilistic Approach ◽  
Measurement Data ◽  
Image Correlation ◽  
Sensor Data ◽  
Fe Model ◽  
Computationally Efficient ◽  
Damage Diagnosis ◽  
Full Field ◽  
Model Based

This work presents a computationally-efficient, probabilistic approach to model-based damage diagnosis. Given measurement data, probability distributions of unknown damage parameters are estimated using Bayesian inference and Markov chain Monte Carlo (MCMC) sampling. Substantial computational speedup is obtained by replacing a three-dimensional finite element (FE) model with an efficient surrogate model. While the formulation is general for arbitrary component geometry, damage type, and sensor data, it is applied to the problem of strain-based crack characterization and experimentally validated using full-field strain data from digital image correlation (DIC). Access to full-field DIC data facilitates the study of the effectiveness of strain-based diagnosis as the distance between the location of damage and strain measurements is varied. The ability of the framework to accurately estimate the crack parameters and effectively capture the uncertainty due to measurement proximity and experimental error is demonstrated. Furthermore, surrogate modeling is shown to enable diagnoses on the order of seconds and minutes rather than several days required with the FE model.

scholarly journals Digital image correlation-based point-wise inverse characterization of heterogeneous material properties of gallbladder in vitro

2014 ◽  
Vol 470 (2167) ◽  
pp. 20140152 ◽  
Author(s):  
Katia Genovese ◽  
Luciana Casaletto ◽  
Jay D. Humphrey ◽  
Jia Lu
Keyword(s):  
Mechanical Properties ◽  
Extracellular Matrix ◽  
Material Properties ◽  
Soft Tissues ◽  
Applied Pressure ◽  
Heterogeneous Material ◽  
Image Correlation ◽  
Surface Geometry ◽  
Stress Strain ◽  
Full Field

Continuing advances in mechanobiology reveal more and more that many cell types, especially those responsible for establishing, maintaining, remodelling or repairing extracellular matrix, are extremely sensitive to their local mechanical environment. Indeed, it appears that they fashion the extracellular matrix so as to promote a ‘mechanical homeostasis’. A natural corollary, therefore, is that cells will try to offset complexities in geometry and applied loads with heterogeneous material properties in order to render their local environment mechanobiologically favourable. There is a pressing need, therefore, for hybrid experimental–computational methods in biomechanics that can quantify such heterogeneities. In this paper, we present an approach that combines experimental information on full-field surface geometry and deformations with a membrane-based point-wise inverse method to infer full-field mechanical properties for soft tissues that exhibit nonlinear behaviours under finite deformations. To illustrate the potential utility of this new approach, we present the first quantification of regional mechanical properties of an excised but intact gallbladder, a thin-walled, sac-like organ that plays a fundamental role in normal digestion. The gallbladder was inflated to a maximum local stretch of 120% in eight pressure increments; at each pressure pause, the entire three-dimensional surface was optically extracted, and from which the surface strains were computed. Wall stresses in each state were predicted from the deformed geometry and the applied pressure using an inverse elastostatic method. The elastic properties of the gallbladder tissue were then characterized locally using point-wise stress–strain data. The gallbladder was found to be highly heterogeneous, with drastically different stiffness between the hepatic and the serosal sides. The identified material model was validated through forward finite-element analysis; both the configurations and the local stress–strain patterns were well reproduced.

Investigation of mechanical properties for 2.5D woven composites with different weft-layer-numbers by a triple-cell model system

2020 ◽  
pp. 152808372095804
Author(s):  
Junhua Guo ◽  
Weidong Wen ◽  
Hongjian Zhang ◽  
Haitao Cui ◽  
Jian Song ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Prediction Accuracy ◽  
Cell Model ◽  
Computational Cost ◽  
Prediction Method ◽  
Textile Composites ◽  
Woven Composites ◽  
Weft Yarn ◽  
Triple Cell ◽  
Practical Factors

As a new type of textile composites with broad application prospects, it is essential to study the prediction method of the mechanical properties of 2.5 D woven composites (2.5DWC). Currently, the most popular prediction method is to use a representative volume cell (RVC) for numerical simulation, so the reasonableness of RVC determines the prediction accuracy. However, many practical factors are ignored in the traditional periodic unit-cell model (UCM), such as the weft-layer-number (WLN), resulting in low prediction accuracy; while the full-cell model (FCM) in which the surface extrusion effect (SEE) and WLN are considered has the problems of complex modeling and high computational cost. To solve these problems, a triple-cell model (TCM) system is proposed, which includes four RVCs that are applicable to different WLNs, each of which is composed of different sub-cells (surface-cell, transition-cell, and inner-cell) which are categorized according to the characteristics of the actual weft yarn cross-section. Based on the progressive damage method, the stiffness, strength, and damage behavior of 2.5DWC with different WLNs are predicted, and the TCM prediction results are compared with the results of the experiment, the UCM, and the FCM. Compared with the experimental results, the prediction accuracy of the TCM is more than 8% higher than that of the UCM, and the difference between the prediction results of the TCM and FCM is less than 5%. Therefore, the proposed TCM system has the characteristics of high prediction accuracy, relatively simple modeling, and the applicability of any WLN.

scholarly journals Testing System for the Mechanical Properties of Small-Scale Specimens Based on 3D Microscopic Digital Image Correlation

Sensors ◽  
2020 ◽  
Vol 20 (12) ◽  
pp. 3530
Author(s):  
Xu Liu ◽  
Rongsheng Lu
Keyword(s):  
Mechanical Properties ◽  
Digital Image Correlation ◽  
Digital Image ◽  
Three Dimensional ◽  
Image Correlation ◽  
Field Strain ◽  
Small Scale ◽  
Testing System ◽  
Shape Functions ◽  
Full Field

The testing of the mechanical properties of materials on a small scale is difficult because of the small specimen size and the difficulty of measuring the full-field strain. To tackle this problem, a testing system for investigating the mechanical properties of small-scale specimens based on the three-dimensional (3D) microscopic digital image correlation (DIC) combined with a micro tensile machine is proposed. Firstly, the testing system is described in detail, including the design of the micro tensile machine and the 3D microscopic DIC method. Then, the effects of different shape functions on the matching accuracy obtained by the inverse compositional Gauss–Newton (IC-GN) algorithm are investigated and the numerical experiment results verify that the error due to under matched shape functions is far larger than that of overmatched shape functions. The reprojection error is shown to be smaller than before when employing the modified iteratively weighted radial alignment constraint method. Both displacement and uniaxial measurements were performed to demonstrate the 3D microscopic DIC method and the testing system built. The experimental results confirm that the testing system built can accurately measure the full-field strain and mechanical properties of small-scale specimens.

scholarly journals Localized Heat Treatment to Improve the Formability of Steel Pipes for Hydraulic Applications: Process Design and Mechanical Characterization

2021 ◽  
Author(s):  
Luigi Bruno ◽  
Santo Canto ◽  
Luciano Luciani
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Test ◽  
Material Properties ◽  
Mechanical Characterization ◽  
Indentation Test ◽  
Image Correlation ◽  
Full Field ◽  
Spatial Gradients ◽  
Micro Indentation

Abstract In the present work, authors have demonstrated how a localized induction heat treatment can be advantageously applied, controlled and mechanically characterized on a specific part – i.e. on steel hose fittings for hydraulic applications. More specifically, the study shows how this specific type of heat treatment facilitates the acquisition of significant localization effects on mechanical properties, and how such a treatment could act as a powerful tool for material optimization in diverse applications. The instrumented micro-indentation test was adopted as the investigation method for mechanical characterization and, due to the reduced amount of material required for the test, has the double advantage of retrieving potential spatial gradients of the mechanical properties without causing permanent damage to the entirety of analyzed parts. The measurement of both the Vickers hardness and plastic work required to make the indentation that would be necessary to quantify the strength and ductility capability of the parts’ material. In addition, a customized tensile test, based on the strains measurement obtained through an optical full-field method – i.e. Digital Image Correlation (DIC) – was developed with the aim of identifying and quantifying the correlation between the material properties attainable through a conventional tensile test and those measured by the instrumented micro-indentation test. Finally, it was demonstrated that the proposed customized tensile test, due to the localized heat treatment, is capable of retrieving potential spatial gradients of material properties.

scholarly journals Analysis of Nonlinear Shear Deformations in CFRP and GFRP Textile Laminates

2011 ◽  
Vol 70 ◽  
pp. 363-368 ◽  
Author(s):  
Himayat Ullah ◽  
Andy R. Harland ◽  
Robert Blenkinsopp ◽  
Tim Lucas ◽  
Dan Price ◽  
...  
Keyword(s):  
Deformation Behaviour ◽  
Production Costs ◽  
Image Correlation ◽  
Woven Composites ◽  
Correlation Technique ◽  
Shear Deformations ◽  
Full Field ◽  
Damage Initiation ◽  
Reinforced Polymer ◽  
Fibre Reinforced Polymer

Carbon fibre-reinforced polymer (CFRP) and glass fibre-reinforced polymer (GFRP) woven composites are widely used in aerospace, automotive and construction components and structures thanks to their lower production costs, higher delamination and impact strengths. They can also be used in various products in sports industry. These products are exposed to different in-service conditions such as large tensile and bending deformations. Composite materials, especially ±45° symmetric laminates subjected to tensile loads, exhibit significant material as well as geometric non-linearity before damage initiation, particularly with respect to shear deformations. Such a nonlinear response needs adequate means of analysis and investigation, the major tools being experimental tests and numerical simulations. This research deals with modelling the nonlinear deformation behaviour of CFRP and GFRP woven laminates subjected to in-plane tensile loads. The mechanical behaviour of woven laminates is modelled using nonlinear elasto-plastic as well as material models for fabrics in commercial finite-element code Abaqus. A series of tensile tests is carried out to obtain an in-plane full-field strain response of [+45/-45]2s CFRP and GFRP laminates using digital image correlation technique according to ASTM D3518/D3518M-94. The obtained results of simulations are in good agreement with experimental data.

Stereomicroscopic optical method for the assessment of load transfer patterns across the wood-adhesive bond interphase

Holzforschung ◽  
2015 ◽  
Vol 69 (5) ◽  
pp. 653-660 ◽  
Author(s):  
Matthew Schwarzkopf ◽  
Lech Muszyński
Keyword(s):  
Mechanical Properties ◽  
Load Transfer ◽  
Mechanical Performance ◽  
Adhesive Bond ◽  
Wood Adhesive ◽  
Surface Strain ◽  
Image Correlation ◽  
Optical Measurements ◽  
Experimental Methodology ◽  
Full Field

Abstract The mechanical performance of wood-based composites is determined by the mechanical properties of their individual components and the effective load transfer between these components. In laminated wood composites, this load transfer is facilitated by the adhesive bond. The experimental methodology developed in this study measures and analyzes the full-field deformation and strain distributions across the loaded wood-adhesive interphase at a micromechanical level. Optical measurements were performed based on the principles of digital image correlation by a stereomicroscopic camera system. This system allows the monitoring of in-plane deformations as well as out-of-plane displacements, providing full-field 3D surface strain maps across the adhesive bond. These measurements can be used to improve the understanding of the load transfer between the adherents and the contribution of the adhesive to the mechanical properties of the bulk composite and serve as a quantitative input for numerical modeling and simulations aimed at the improvement of the products.

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