Numerical Study of Erosion due to Online Water Washing in Axial Flow Compressors

2020 ◽  
Author(s):  
Francesca Di Gruttola ◽  
Giuliano Agati ◽  
Paolo Venturini ◽  
Domenico Borello ◽  
Franco Rispoli ◽  
...  
Keyword(s):  
Numerical Study ◽  
Axial Flow ◽  
Spray Angle ◽  
Time Interval ◽  
Ansys Fluent ◽  
Erosion Risk ◽  
Water Washing ◽  
Injection Duration ◽  
Compressor Performance ◽  
Water Mass Flow Rate

Abstract Recent year witnessed an increasing interest in online water washing technique since it allows to minimize compressor performance losses in the time interval between two off-line washing. However, the washing capability and the related erosion risk depend on several parameters such as the injection duration, the droplet size, the spray angle, the water mass flow rate and the injector positions. The influence of such parameters on the washing capability and erosion rate is analysed. Results are discussed with reference to number of impacts, wetted surface, capture efficiency, accumulated energy and erosion. The numerical simulation is performed with ANSYS Fluent in which a new water droplet erosion model, introduced in previous papers, is here included as a User Defined Function. The discussion provides useful information for prescribing the injector characteristics and the water washing procedure with the aim of minimizing the erosion risk.

scholarly journals Water washing of axial flow compressors: numerical study on the fate of injected droplets

2020 ◽  
Vol 197 ◽  
pp. 11015
Author(s):  
Giuliano Agati ◽  
Francesca Di Gruttola ◽  
Serena Gabriele ◽  
Domenico Simone ◽  
Paolo Venturini ◽  
...  
Keyword(s):  
Numerical Study ◽  
Axial Flow ◽  
Rotor Blades ◽  
Injection System ◽  
Asymmetric Distribution ◽  
Wall Functions ◽  
Erosion Risk ◽  
Water Washing ◽  
Washing Process ◽  
The Impact

In turbomachinery applications blade fouling represents a main cause of performance degradation. Among the different techniques currently available, online water washing is one of the most effective in removing deposit from the blades. Since this kind of washing is applied when the machine is close to design conditions, injected droplets are strongly accelerated when they reach the rotor blades and the understanding of their interaction with the blades is not straightforward. Moreover, undesirable phenomena like blades erosion or liquid film formation can occur. The present study aims at assessing droplets dragging from the injection system placed at the compressor inlet till the first stage rotor blades, with a focus on droplets impact locations, on the washing process and the associated risk of erosion. 3D numerical simulations of the whole compressor geometry (up to the first rotor stage) are performed by using Ansys Fluent to account for the asymmetric distribution of the sprays around of the machine struts, IGV and rotor blades. The simulations are carried out by adopting the k-ε realizable turbulence model with standard wall functions, coupled with the discretephase model to track injected droplets motion. Droplets-wall interaction is also accounted for by adopting the Stanton-Rutland model which define a droplet impact outcome depending on the impact conditions. The induced erosion is evaluated by adopting an erosion model previously developed by some of the authors and implemented in Fluent through the use of a User Defined Function (UDF). Two sets of simulations are performed, by considering the rotor still and rotating, representative of off-line and on-line water washing conditions, respectively. In the rotating simulation, the Multiple Reference Frame Model is used. The obtained results demonstrate that the washing process differs substantially between the fixed and the rotating case. Moreover, to quantify the water washing effectiveness and the erosion risk, new indices were introduced and computed for the main components of the machine. These indices can be considered as useful prescriptions in the optimization process of water washing systems.

Numerical Study of Erosion Mechanism due to Online Water Washing in Axial Flow Compressors

2021 ◽  
Author(s):  
Paolo Venturini ◽  
Francesca Di Gruttula ◽  
Giuliano Agati ◽  
Serena Gabriele ◽  
Domenico Simone ◽  
...  
Keyword(s):  
Numerical Study ◽  
Axial Flow ◽  
Erosion Mechanism ◽  
Water Washing ◽  
Axial Flow Compressors

An Investigation of the Effect of interrupted fin arrangements on the Thermal Performance of a Heat Sink under a Free Convection Condition

2019 ◽  
Vol 7 (1) ◽  
pp. 43-53
Author(s):  
Abbas Jassem Jubear ◽  
Ali Hameed Abd
Keyword(s):  
Heat Transfer ◽  
Steady State ◽  
Natural Convection ◽  
Thermal Performance ◽  
Heat Sink ◽  
Numerical Study ◽  
Ansys Fluent ◽  
Fluent Software ◽  
Steady State Heat ◽  
Steady State Heat Transfer

The heat sink with vertically rectangular interrupted fins was investigated numerically in a natural convection field, with steady-state heat transfer. A numerical study has been conducted using ANSYS Fluent software (R16.1) in order to develop a 3-D numerical model.  The dimensions of the fins are (305 mm length, 100 mm width, 17 mm height, and 9.5 mm space between fins. The number of fins used on the surface is eight. In this study, the heat input was used as follows: 20, 40, 60, 80, 100, and 120 watts. This study focused on interrupted rectangular fins with a different arrangement and angle of the fins. Results show that the addition of interruption in fins in various arrangements will improve the thermal performance of the heat sink, and through the results, a better interruption rate as an equation can be obtained.

Numerical Study on the Removal of Hydrogen and Nitrogen from the Melt of Medium Carbon Steel in Vacuum Tank Degasser

2013 ◽  
Vol 762 ◽  
pp. 253-260 ◽  
Author(s):  
Shan Yu ◽  
Jyrki Miettinen ◽  
Seppo Louhenkilpi
Keyword(s):  
Carbon Steel ◽  
Liquid Steel ◽  
Gas Flow ◽  
Numerical Study ◽  
Vacuum Treatment ◽  
Medium Carbon Steel ◽  
Transfer Coefficients ◽  
Ansys Fluent ◽  
Medium Carbon ◽  
Cell Expression

The steelmaking field has been seeing an increased demand of reducing hydrogen and nitrogen in liquid steel before casting. This is often accomplished by vacuum treatment. This paper focuses on developing a numerical model to investigate the removal of hydrogen and nitrogen from the melt of medium carbon steel in a commercial vacuum tank degasser. An activity coefficient model and the eddy-cell expression are implemented in the ANSYS FLUENT code to compute the activities of related elements and mass transfer coefficients of hydrogen and nitrogen in liquid steel. Several cases are simulated to assess the effect of gas flow rate and initial nitrogen content in liquid steel on degassing process and the calculated results are compared with industrial measured data.

Numerical Characterization of Hot Gas Ingestion Through Turbine Rim Seals

2016 ◽  
Author(s):  
Riccardo Da Soghe ◽  
Cosimo Bianchini ◽  
Carl M. Sangan ◽  
James A. Scobie ◽  
Gary D. Lock
Keyword(s):  
Flow Rate ◽  
Numerical Study ◽  
Axial Flow ◽  
Radial Clearance ◽  
Buffering Effect ◽  
Hot Gas ◽  
Numerical Predictions ◽  
Wide Range ◽  
Thermal Buffering

This paper deals with a numerical study aimed at the characterization of hot gas ingestion through turbine rim seals. The numerical campaign focused on an experimental facility which models ingress through the rim seal into the upstream wheel-space of an axial-turbine stage. Single-clearance arrangements were considered in the form of axial- and radial-seal gap configurations. With the radial-seal clearance configuration, CFD steady-state solutions were able to predict the system sealing effectiveness over a wide range of coolant mass flow rates reasonably well. The greater insight of flow field provided by the computations illustrates the thermal buffering effect when ingress occurs: for a given sealing flow rate, the effectiveness on the rotor was significantly higher than that on the stator due to the axial flow of hot gases from stator to rotor caused by pumping effects. The predicted effectiveness on the rotor was compared with a theoretical model for the thermal buffering effect showing good agreement. When the axial-seal clearance arrangement is considered, the agreement between CFD and experiments worsens; the variation of sealing effectiveness with coolant flow rate calculated by means of the simulations display a distinct kink. It was found that the “kink phenomenon” can be ascribed to an over-estimation of the egress spoiling effects due to turbulence modelling limitations. Despite some weaknesses in the numerical predictions, the paper shows that CFD can be used to characterize the sealing performance of axial- and radial-clearance turbine rim seals.

Numerical study of the aerodynamic and power characteristics of the cycloidal rotor, under incoming flow

2019 ◽  
pp. 25-34
Author(s):  
Александр Анатольевич Дектерев ◽  
Артем Александрович Дектерев ◽  
Юрий Николаевич Горюнов
Keyword(s):  
Flow Velocity ◽  
Numerical Study ◽  
Lift Coefficient ◽  
Simulation Method ◽  
Aerodynamic Characteristics ◽  
Incoming Flow ◽  
Ansys Fluent ◽  
Energy Characteristics ◽  
Power Characteristics ◽  
Calculation Results

Исследование направлено на разработку и апробацию методики численного моделирования аэродинамических и энергетических характеристик циклоидального ротора. За основу взята конфигурация ротора IAT21 L3. Для нее с использованием CFD-пакета ANSYS Fluent построена математическая модель и выполнен расчет. Проанализировано влияние скорости набегающего потока воздуха на движущийся ротор. Математическая модель и полученные результаты исследования могут быть использованы при создании летательных аппаратов с движителями роторного типа. This article addresses the study of the aerodynamic and energy characteristics of a cycloidal rotor subject to the influence of the incoming flow. Cycloidal rotor is one of the perspective devices that provide movement of aircrafts. Despite the fact that the concept of a cycloidal rotor arose in the early twentieth century, the model of a full-scale aircraft has not been yet realized. Foreign scientists have developed models of aircraft ranging in weight from 0.06 to 100 kg. The method of numerical calculation of the cycloidal rotor from the article [1] is considered and realized in this study. The purpose of study was the development and testing of a numerical simulation method for the cycloidal rotor and study aerodynamic and energy characteristics of the rotor in the hovering mode and under the influence of the oncoming flow. The aerodynamic and energy characteristics of the cycloidal rotor, rotating at a speed of 1000 rpm with incoming flow on it with velocities of 20-80 km/h, were calculated. The calculation results showed a directly proportional increase of thrust with an increase of the incoming on the rotor flow velocity, but the power consumed by the rotor was also increased. Increase of the incoming flow velocity leads to the proportional increasing of the lift coefficient and the coefficient of drag. Up to a speed of 80 km/h, an increase in thrust and power is observed; at higher speeds, there is a predominance of nonstationary effects and difficulties in estimating the aerodynamic characteristics of the rotor. In the future, it is planned to consider the 3D formulation of the problem combined with possibility of the flow coming from other sides.

Numerical Study on Control of Sunroof Buffeting

2021 ◽  
Vol 13 (2) ◽  
Author(s):  
K. Vijaykumar ◽  
S. Poonkodi ◽  
A.T. Sriram
Keyword(s):  
Numerical Study ◽  
Leading Edge ◽  
Dominant Frequency ◽  
Navier Stokes ◽  
Navier Stokes Equation ◽  
Ansys Fluent ◽  
Flow Modification ◽  
Numerical Result ◽  
Modification Technique ◽  
Commercial Solver

Sunroof has become one of the essential features of a luxury car, and it provides natural air circulation and good illumination into the car. But the primary problem associated with it is the buffeting noise which causes discomfort to the passengers. Though adequate studies were carried out on sunroof buffeting, efficient control techniques are needed to be developed from fundamental mechanism. To reduce the buffeting noise, flow modifications at the entrance of the sunroof is considered in this study. The internal portion of the car with sunroof is simplified into a shear driven open cavity, and two-dimensional numerical simulations are carried out using commercial solver, ANSYS Fluent. Reynolds averaged Navier-Stokes equation is used with the realizable k-? turbulence model. The unsteady numerical result obtained in this study is validated with the available experimental results for the dominant frequency. The prediction is good agreement with experiment. Flow modification technique is proposed to control the sunroof buffeting by implementing geometric modifications. A hump has been placed near the leading edge of the cavity which resulted in significant reduction of pressure oscillations. Parametric studies have been performed by varying the height of hump and the distance of hump from the leading edge. There is no prominent difference when the height of the hump is varied. As the distance of the hump from the leading edge is reduced, the sound pressure level decreases.

The Effect of the Thickness and Angle of the Inlet and Outlet Guide Vane on the Performance of Axial-Flow Pump

2016 ◽  
Author(s):  
Sang-Won Kim ◽  
Youn-Jea Kim
Keyword(s):  
Numerical Analysis ◽  
Numerical Study ◽  
Guide Vane ◽  
Axial Flow ◽  
Inlet Guide Vane ◽  
Guide Vanes ◽  
Pump Performance ◽  
Blade Thickness ◽  
Axial Flow Pump ◽  
Flow Pump

An axial-flow pump has a relatively high discharge flow rate and specific speed at a relatively low head and it consists of an inlet guide vane, impeller, and outlet guide vane. The interaction of the flow through the inlet guide vane, impeller, and outlet guide vane of the axial-flow pump has a significant effect on its performance. Of those components, the guide vanes especially can improve the head and efficiency of the pump by transforming the kinetic energy of the rotating flow, which has a tangential velocity component, into pressure energy. Accordingly, the geometric configurations of the guide vanes such as blade thickness and angle are crucial design factors for determining the performance of the axial-flow pump. As the reliability of Computational Fluid Dynamics (CFD) has been elevated together with the advance in computer technology, numerical analysis using CFD has recently become an alternative to empirical experiment due to its high reliability to measure the flow field. Thus, in this study, 1,200mm axial-flow pump having an inlet guide vane and impeller with 4 blades and an outlet guide vane with 6 blades was numerically investigated. Numerical study was conducted using the commercial CFD code, ANSYS CFX ver. 16.1, in order to elucidate the effect of the thickness and angle of the guide vanes on the performance of 1,200mm axial-flow pump. The stage condition, which averages the fluxes between interfaces and is accordingly appropriate for the evaluation of pump performance, was adopted as the interface condition between the guide vanes and the impeller. The rotational periodicity condition was used in order to enable a simplified geometry to be used since the guide vanes feature multiple identical regions. The shear stress transport (SST) k-ω model, predicting the turbulence within the flow in good agreement, was also employed in the CFD calculation. With regard to the numerical simulation results, the characteristics of the pressure distribution were discussed in detail. The pump performance, which will determine how well an axial-flow pump will work in terms of its efficiency and head, was also discussed in detail, leading to the conclusion on the optimal blade thickness and angle for the improvement of the performance. In addition, the total pressure loss coefficient was considered in order to investigate the loss within the flow paths depending on the thickness and angle variations. The results presented in this study may give guidelines to the numerical analysis of the axial-flow pump and the investigation of the performance for further optimal design of the axial-flow pump.

Arriving at the Optimum Overlap Ratio for an Elliptical-Bladed Savonius Rotor

2017 ◽  
Author(s):  
Nur Alom ◽  
Ujjwal K. Saha
Keyword(s):  
Numerical Study ◽  
Superior Performance ◽  
Navier Stokes ◽  
Speed Ratio ◽  
Small Scale ◽  
Efficient Manner ◽  
Ansys Fluent ◽  
Savonius Rotor ◽  
Velocity Magnitude ◽  
Overlap Ratio

The Savonius rotor appears to be particularly promising for the small-scale applications because of its design simplicity, good starting ability, and insensitivity to wind directions. There has been a growing interest in recent times to harness wind energy in an efficient manner by developing newer blade profiles of Savonius rotor. The overlap ratio (OR), one of the important geometric parameters, plays a crucial role in the turbine performance. In a recent study, an elliptical blade profile with a sectional cut angle (θ) of 47.5° has demonstrated its superior performance when set at an OR = 0.20. However, this value of OR is ideal for a semicircular profile, and therefore, requires further investigation to arrive at the optimum overlap ratio for the elliptical profile. In view of this, the present study attempts to make a systemic numerical study to arrive at the optimum OR of the elliptical profile having sectional cut angle, θ = 47.5°. The 2D unsteady simulation is carried out around the elliptical profile considering various overlap ratios in the range of 0.0 to 0.30. The continuity, unsteady Reynolds Averaged Navier-Stokes (URANS) equations and two equation eddy viscosity SST (Shear Stress transport) k-ω model are solved by using the commercial finite volume method (FVM) based solver ANSYS Fluent. The torque and power coefficients are calculated as a function of tip speed ratio (TSR) and at rotating conditions. The total pressure, velocity magnitude and turbulence intensity contours are obtained and analyzed to arrive at the intended objective. The numerical simulation demonstrates an improved performance of the elliptical profile at an OR = 0.15.

scholarly journals Flow Separation Control of Backward-Facing Step Airfoil NACA0015 by Blowing Technique

2019 ◽  
Vol 12 (1) ◽  
pp. 99-119
Author(s):  
Khuder N. Abed
Keyword(s):  
Flow Separation ◽  
Numerical Study ◽  
Leading Edge ◽  
Distribution Coefficients ◽  
Open Circuit ◽  
Experimental Investigations ◽  
Backward Facing Step ◽  
Ansys Fluent ◽  
Flow Separation Control ◽  
Naca 0015

The aim of this paper is to control the flow separation above backward-facing step (BFS) airfoil type NACA 0015 by blowing method. The flow field over airfoil has been studied both experimentally and computationally. The study was divided into two parts: a practical study through which NACA 0015 type with a backward -facing step (located at 44.4% c from leading edge) on the upper surface containing blowing holes parallel to the airfoil chord was used. The tests were done over two-dimensional airfoil in an open circuit suction subsonic wind tunnel with flow velocity 25m/s to obtain the pressure distribution coefficients. A numerical study was done by using ANSYS Fluent software version 16.0 on three models of NACA 0015, the first one has backward-facing step without blowing, the second with single blowing holes and the third have multi blowing holes technique. Both studies (experimental and numerical) were done at low Reynolds number (Re=4.4x105) and all models have chord length 0.27m.The experimental investigations and CFD simulations have been performed on the same geometry dimensions, it has been observed that the flow separation on the airfoil can be delayed by using  velocity blowing (30m/s) on the upper surface. The multi blowing holes with velocity improved the aerodynamics properties.The multi blowing holes and single blowing hole thesame effect onpressure distribution coefficients

Sign in / Sign up

Export Citation Format

Share Document