Environmental Effects on the Mechanical Behavior of Covetic Aluminum MEMS Components

2017 ◽  
Author(s):  
Seyed M. Allameh ◽  
Jennifer Wardlow
Keyword(s):  
Tensile Strength ◽  
Relative Humidity ◽  
Cross Section ◽  
Environmental Effects ◽  
Tensile Testing ◽  
Fatigue Loading ◽  
Positive Pressure ◽  
Work Piece ◽  
Microtensile Testing ◽  
Dog Bone

Covetic aluminum has been researched for its mechanical properties. It has been credited with higher strength in tensile and fatigue loading [1,2]. Modest changes in temperature during tensile testing of covetic aluminum causes significant changes in the ductility and tensile strength. Increasing the temperature from 15 °C to 44 °C causes a decrease in the tensile strength down to 63.8% but an increase in the ductility up to 117% [3]. To further study the environmental effects, microtensile testing was carried out in an environmentally-controlled chamber using a hybrid microtester at high and low relative humidity. MEMS-scale dog-bone shaped specimens with a cross section of 200 × 250 microns were machined from bulk covetic aluminum using a CNC for milling their contours and a ram-type EDM for detaching them from the work piece. The chamber was purged with gases low or high in moisture maintaining a positive pressure. An Omega sensor-controller unit was used to regulate the temperature and relative humidity of the chamber. The results of the tests show a reduction of ductility at high relative humidity. The implications of the results are discussed in relation to the reliability of MEMS structures.

scholarly journals Are We Able to Print Components as Strong as Injection Molded?—Comparing the Properties of 3D Printed and Injection Molded Components Made from ABS Thermoplastic

2021 ◽  
Vol 11 (15) ◽  
pp. 6946
Author(s):  
Bartłomiej Podsiadły ◽  
Andrzej Skalski ◽  
Wiktor Rozpiórski ◽  
Marcin Słoma
Keyword(s):  
Tensile Strength ◽  
Injection Molding ◽  
Mechanical Strength ◽  
Cross Section ◽  
Fused Deposition Modeling ◽  
High Strength ◽  
Large Cross Section ◽  
Fused Deposition ◽  
Injection Molded ◽  
The Cross

In this paper, we are focusing on comparing results obtained for polymer elements manufactured with injection molding and additive manufacturing techniques. The analysis was performed for fused deposition modeling (FDM) and single screw injection molding with regards to the standards used in thermoplastics processing technology. We argue that the cross-section structure of the sample obtained via FDM is the key factor in the fabrication of high-strength components and that the dimensions of the samples have a strong influence on the mechanical properties. Large cross-section samples, 4 × 10 mm2, with three perimeter layers and 50% infill, have lower mechanical strength than injection molded reference samples—less than 60% of the strength. However, if we reduce the cross-section dimensions down to 2 × 4 mm2, the samples will be more durable, reaching up to 110% of the tensile strength observed for the injection molded samples. In the case of large cross-section samples, strength increases with the number of contour layers, leading to an increase of up to 97% of the tensile strength value for 11 perimeter layer samples. The mechanical strength of the printed components can also be improved by using lower values of the thickness of the deposited layers.

Mechanical properties of low-density paper

2020 ◽  
Vol 35 (1) ◽  
pp. 61-70
Author(s):  
Na Young Park ◽  
Young Chan Ko ◽  
Lili Melani ◽  
Hyoung Jin Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Structural Change ◽  
Tensile Testing ◽  
Tensile Modulus ◽  
Gauge Length ◽  
Efficiency Factor ◽  
Low Density ◽  
Tensile Stiffness ◽  
Lower Tensile Strength

AbstractFor the mechanical properties of paper, tensile testing has been widely used. Among the tensile properties, the tensile stiffness has been used to determine the softness of low-density paper. The lower tensile stiffness, the greater softness of paper. Because the elastic region may not be clearly defined in a load-elongation curve, it is suggested to use the tensile modulus which is defined as the slope between the two points in the curve. The two points which provide the best correlation with subjective softness evaluation should be selected. Low-density paper has a much lower tensile strength, but much larger elongation at the break. It undergoes a continuous structural change during mechanical testing. The degree of the structural change should depend on tensile conditions such as the sample size, the gauge length, and the rate of elongation. For low-density paper, the tensile modulus and the tensile strength should be independent of each other. The structure efficiency factor (SEF) is defined as a ratio of the tensile strength to the tensile modulus and it may be used a guideline in developing superior low-density paper products.

Mechanical Properties of Thixoformed 7075 Feedstock Produced via the Direct Thermal Method

2015 ◽  
Vol 651-653 ◽  
pp. 1569-1574 ◽  
Author(s):  
Asnul Hadi Ahmad ◽  
Sumsun Naher ◽  
Dermot Brabazon
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Solid State ◽  
Tensile Testing ◽  
Thermal Method ◽  
Test Unit ◽  
Pouring Temperature ◽  
Injection Test ◽  
Semi Solid ◽  
Conventionally Cast

Abstracts: This paper presents an overview of measured mechanical properties of thixoformed aluminium 7075 feedstock produced by the direct thermal method (DTM). The DTM feedstock billets were processed with a pouring temperature of 685 °C and holding periods of 20 s, 40 s and 60 s before being quenched and subsequently thixoformed. A conventionally cast feedstock billet was produced with a pouring temperature of 685 °C and was allowed to solidify without quenching. The feedstock billets were later formed by an injection test unit in the semi-solid state. Tensile testing was then conducted on the thixoformed feedstock billets. Tensile properties for 7075 DTM thixoformed feedstock billets were found significantly influenced by the thixoformed component density. Samples with longer holding times were found to have higher density and higher tensile strength.

Quantitative Analysis of Pre-Strain Effect on Mechanical Properties of the Austenitic Stainless Steel

2014 ◽  
Author(s):  
Zhiwei Chen ◽  
Caifu Qian ◽  
Guoyi Yang ◽  
Xiang Li
Keyword(s):  
Experimental Data ◽  
Mechanical Properties ◽  
Tensile Strength ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Yield Strength ◽  
Tensile Testing ◽  
Control Mode ◽  
Strain Effect ◽  
Strain Control

The test of austenitic stainless steel specimens with strain control mode of pre-strain was carried out. The range of pre-strain is 4%, 5%, 6%, 7%, 8%, 9% and 10% on austenitic stainless steel specimens, then tensile testing of these samples was done and their mechanical properties after pre-strain were gotten. The results show that the pre-strain has little effect on tensile strength, and enhances the yield strength more obviously. According to the experimental data, we get a relational expression of S30408 between the value of yield strength and pre-strain. We can obtain several expressions about different kinds of austenitic stainless steel by this way. It is convenient for designers to get the yield strength of austenitic stainless steel after pre-strain by the value of pre-strain and the above expression.

Influence of Friction Stir Welding Process on the Weld Formation and Tensile Strength of Titanium and Aluminum Dissimilar Alloys Welded Joint

2011 ◽  
Vol 189-193 ◽  
pp. 3266-3269 ◽  
Author(s):  
Yu Hua Chen ◽  
Peng Wei ◽  
Quan Ni ◽  
Li Ming Ke
Keyword(s):  
Tensile Strength ◽  
Friction Stir Welding ◽  
Cross Section ◽  
Welded Joint ◽  
Welding Process ◽  
Dissimilar Materials ◽  
Influence Of Process Parameters ◽  
Friction Stir ◽  
Dissimilar Alloys ◽  
Titanium Aluminum

Titanium alloy TC1 and Aluminum alloy LF6 were jointed by friction stir welding (FSW), and the influence of process parameters on formation of weld surface, cross-section morphology and tensile strength were studied. The results show that, Titanium and Aluminum dissimilar alloy is difficult to be joined by FSW, and some defects such as cracks and grooves are easy to occur. When the rotational speed of stir head(n) is 750r/min and 950r/min, the welding speed(v) is 118mm/min or 150mm/min, a good formation of weld surface can be obtained, but the bonding of titanium/aluminum interface in the cross-section of weld joint is bad when n is 750r/min which results in a low strength joint. When n is 950r/min and v is 118mm/min，the strength of the FSW joint of Titanium/Aluminum dissimilar materials is 131MPa which is the highest．

Research of the Mechanical Properties of the Filament from the Percentage of Filling when Prototyping Machine Parts

2021 ◽  
Vol 410 ◽  
pp. 617-623
Author(s):  
Elena N. Gryadynova ◽  
Andrey V. Gorin ◽  
Alexey Yu. Rodichev
Keyword(s):  
Tensile Strength ◽  
Tensile Testing ◽  
Testing Machine ◽  
Experimental Studies ◽  
Relative Deformation ◽  
Strain Diagram ◽  
Experimental Sample ◽  
Tensile Testing Machine ◽  
Machine Parts ◽  
Fisher’S Criterion

The article contains the analysis of thermoplastics used in prototyping machine parts. We used several types of experimental samples with different filling percentages. The equipment on which the experimental studies were carried out is shown. During the experiment, a specialized tensile testing machine was used. The experimental samples were installed in the developed centering device. Normal conditions were observed during the tests. The results of an experimental tensile study of PLA-plastic specimens are presented. The typical stress-strain diagram of an experimental sample is described, which describes the dependence of stress on relative deformation. An equation of the linear dependence of the tensile strength on the percentage of filament filling has been compiled, which makes it possible to determine the tensile strength of the product at any percentage of the filling of the plastic filament. The assessment is adequately verified by Fisher's criterion. Recommendations for filament filling in prototyping machine parts are given.

scholarly journals The response of Opalinus Clay when exposed to cyclic relative humidity variations

2016 ◽  
Author(s):  
Katrin M. Wild ◽  
Patric Walter ◽  
Florian Amann
Keyword(s):  
Tensile Strength ◽  
Relative Humidity ◽  
Environmental Changes ◽  
Opalinus Clay ◽  
Brazilian Tensile Strength ◽  
Internal Damage ◽  
Direction Parallel ◽  
Clay Shale ◽  
Retention Characteristic ◽  
Bedding Planes

Abstract. Clay shale specimens were exposed to cyclic relative humidity variations to investigate the response of the material to natural environmental changes. Opalinus Clay, a clay shale chosen as host rock for nuclear waste disposal in Switzerland, was utilized. The specimens were exposed to stepwise relative humidity cycles where they were alternately allowed to equilibrate at 66 and 93 % relative humidity. Principal strains were monitored throughout the experiments using strain gauges. After each relative humidity cycle, Brazilian tensile strength tests were performed to identify possible changes in tensile strength due to environmental degradation. Results showed that Opalinus Clay follows a cyclic swelling-shrinkage behaviour with irreversible expansion limited to the direction normal to bedding, suggesting that internal damage is restricted along the bedding planes. The Brazilian tensile strength in direction parallel and normal to bedding as well as the water retention characteristic remained unaffected by the RH variations.

Heat Transfer in a Supersonic Parallel Diffuser

1965 ◽  
Vol 7 (1) ◽  
pp. 1-7 ◽  
Author(s):  
P. J. Baker
Keyword(s):  
Heat Transfer ◽  
Pressure Gradient ◽  
Cross Section ◽  
Static Pressure ◽  
Positive Pressure ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Pipe Flows ◽  
Pressure Distributions ◽  
The Mean

This paper presents the results of heat transfer measurements taken on a two-dimensional supersonic parallel diffuser. The wall static pressure distributions and the corresponding heat transfer coefficients and fluxes have been measured for a range of initial total pressures. The effects of varying the area of the diffuser cross-section for the same upstream generating nozzle have also been studied. Mach number profiles measured at sections along the diffuser show that in the presence of shock waves and a positive pressure gradient the flow is very much underdeveloped. In general, the mean level of heat transfer is found to be much greater than that predicted by conventional empirical equations for subsonic pipe flows with zero pressure gradient. Further, on comparison between normal and oblique shock diffusion the former is found to give the higher level of heat transfer.

scholarly journals Evaluation of Maleated Polyethylene in Natural Rubber and Teline monspessulana Flour Composites

2020 ◽  
Author(s):  
Oscar Palacio ◽  
Emilio Delgado
Keyword(s):  
Tensile Strength ◽  
Natural Rubber ◽  
Coupling Agent ◽  
Tensile Testing ◽  
Process Analysis ◽  
Coupling Reaction ◽  
Molding Process ◽  
Elongation At Break ◽  
Content Determination ◽  
Two Factors

The effect of the addition of maleated polyethylene (MAPE) to compounds of natural rubber (NR) and Teline monspessulana flour (TMF) previously mercerized was investigated. Two factors were analyzed: A. concentration of MAPE with five levels 2; 4; 6; 8; 10 phr (parts per hundred rubber), B. concentration of TMF with two levels 25 and 40 phr. The effect of MAPE on compatibility between NR and HTM was evaluated by tensile testing the compounds. The mixing was performed in a laboratory scale mill. The test tubes were obtained by cutting or die-cutting crosslinked peroxide sheets, these were obtained during the compression molding process. Analysis indicate that the MAPE coupling agent improved the compatibility between HTM and NR, this effect was evidenced by the values of tensile strength and elongation at break. However, the gel content determination indicates that the addition of 10 phr of MAPE crosslinking decreases due to competition with coupling reaction MAPE - HTM.

scholarly journals ANALISIS SIFAT MEKANIK LAS TIG PADA PLAT ALUMINIUM SERI 5 DENGAN VARIABEL KUAT ARUS 65; 70; 75 A UNTUK MANUFAKTUR KENDARAAN AIR SAMPAN (CANOE)

POROS ◽  
2018 ◽  
Vol 15 (2) ◽  
pp. 101
Author(s):  
Andika Wisnujati
Keyword(s):  
Tensile Strength ◽  
Tensile Testing ◽  
Physical And Mechanical Properties ◽  
Tig Welding ◽  
Material Composition ◽  
Tungsten Electrodes ◽  
Metal Filler ◽  
Strong Current ◽  
Ac Current ◽  
Aluminum Plates

Abstract: In general, water vehicles or water transport commonly called canoes are still used in villages for fishermen to fish in the sea and in rivers. Aluminum alloy in this research using Aluminum series 5. Background of this research is to analyze the strength of TIG weld (Tungsten Inert Gas) connection in the canoe to get reliable samples and no leakage. In high TIG welding the low temperature is determined by the high-low of the electric current being flowed. The aluminum plate for the canoe is subjected to material composition testing and tensile testing to determine the physical and mechanical properties of the TIG welding joints on the aluminum series 5. TIG welding with the current variable 65, 70 and 75 Ampere. Testing specimens of 2mm thick with dimensions of 24x16 cm where the electric arc flame is generated by tungsten electrodes (non-feeding electrodes) with metal workpieces. Test results obtained include that welding on aluminum series 5 is done with AC current (Alternating Current) due to the action of cleaning the metal surface is greater. Thin metal work, TIG welding can be used without metal filler. Material composition test showed that aluminum content of 97,76% and magnesium main addition element equal to 1.753%. In tensile testing, the strong variations of current used to connect aluminum plates are 65, 70, and 75 Ampere produce different tensile strength. The highest tensile strength is generated on plate grafting using a strong current of 75 Ampere with a yield of 165.91 MPa. This is because with a strong current of 75 A, the welding liquid enters and fuses into the center of the aluminum, resulting in a strong welding joint. 

Sign in / Sign up

Export Citation Format

Share Document