Identifying and Sizing Axial Seam Weld Flaws in ERW Pipe Seams and SCC in the Pipe Body Using Ultrasonic Imaging

Author(s):  
Harvey Haines ◽  
Lars Hörchens ◽  
Pushpendra Tomar

A significant portion of the global energy pipeline infrastructure is constructed with pipe materials manufactured using the Electric Resistance Weld (ERW) process. The longitudinal seam of these ERW pipelines may contain manufacturing flaws and anomalies that can grow over time through pressure cycle fatigue and result in a pipeline integrity failure. These flaws/anomalies can be present in both vintage pipe (generally pre-1970) manufactured using a low frequency ERW process and more modern pipe that is manufactured using a high frequency ERW process. ERW seam anomalies are challenging to detect, discriminate, and size with current In-Line Inspection and In-Ditch NDE inspection technologies, which is driving the industry to better understand current inspection industry performance and to develop new technologies for ERW seam anomaly inspection. Ultrasonic (UT) imaging using inverse wave field extrapolation (IWEX) is an emerging NDE technique that is being applied to improve discrimination and sizing of anomalies in pipelines. This paper will describe the IWEX development, the challenges related to seam weld integrity and assessment and SCC assessment, and results from studies to evaluate performance. Ultrasonic imaging is also compared to the current state-of-the-art techniques such as ultrasonic phased array (PA). A goal of the project is to produce images capable of discriminating cold welds, surface breaking hook cracks, non-surface breaking upturned fiber indications, poor trim, offset plate edges, and anomalies with fatigue cracking. The goal is to size all of the cracks in a SCC colony and produce a three-dimensional map of the area. In mapping these anomalies the sizing needs to be sufficiently accurate to qualify in-line inspection tools used for crack inspection.


2015 ◽  
Vol 719-720 ◽  
pp. 978-981
Author(s):  
Xu Cao ◽  
Hua Xun Zhang

This paper based on the peculiarity of wavelet transform that its transform only in vacuum region and frequency region, decompose image use the theory of wavelet, obtain a series sub-image of different resolution ratio. The value of higeresolution ratio sub-image is all verge on 0, the phenomenon is more obviously in high frequency, so that, the mainly proportion is low frequency to a image. Use wavelet decomposition get rid of the high frequency, only reservation low frequency, to realize the aim of condensation image. Through the simulation of contradistinctive image of cerebra framework remotion between three-dimensional ultrasonic imaging in course of OPS and MIR preceding OPS validated the feasibility by Matlab.



Author(s):  
Michael Turnquist ◽  
Nader A. Al-Otaibi ◽  
Nauman Teshin ◽  
Mohammed A. Al-Rabeeah

Abstract The threat of pressure cycle induced fatigue cracking of flaws associated with the longitudinal seam weld continues to be a primary concern for pipeline operators. Cyclic pressure loading can cause initial manufacturing flaws in a seam weld to sharpen and grow over time. While this behavior is most prevalent in pre-1979 electric resistance welds (ERW) and electric flash welds (EFW), historical data also shows that submerged arc welds (SAW) have been observed to develop cracks at the toe of the weld, and those cracks have exhibited fatigue growth from transit fatigue, operating pressure cycles, or both. When managing a large pipeline network, it is important to understand which pipelines exhibit higher priority with respect to seam weld fatigue cracking. While there are industry-accepted methodologies used to prioritize pipelines with respect to seam weld integrity (TTO-5 [1] and API RP 1176 [2] being the most well-known), these methodologies can be improved upon when specifically considering fatigue. Saudi Aramco and Quest Integrity developed a detailed methodology to determine a prioritization for a group of pipelines specifically with respect to seam weld fatigue cracking. This improved methodology was specially tailored to consider additional data available in Saudi Aramco’s records to rank the likelihood for a fatigue failure to occur. This initial prioritization will be used to implement a more rigorous program to manage their assets. Additional data gathered in subsequent assessments can be included to refine the prioritization. The primary metrics used to determine the prioritization are pressure cycle aggressiveness, predicted remaining life with respect to recent hydrostatic testing, and the API 1176 Annex B prioritization classification.



Author(s):  
Serge Reynaud ◽  
Astrid Lambrecht

The Casimir force is an effect of quantum vacuum field fluctuations, with applications in many domains of physics. The ideal expression obtained by Casimir, valid for perfect plane mirrors at zero temperature, has to be modified to take into account the effects of the optical properties of mirrors, thermal fluctuations, and geometry. After a general introduction to the Casimir force and a description of the current state of the art for Casimir force measurements and their comparison with theory, this chapter presents pedagogical treatments of the main features of the theory of Casimir forces for one-dimensional model systems and for mirrors in three-dimensional space.



Sensors ◽  
2021 ◽  
Vol 21 (6) ◽  
pp. 2182
Author(s):  
Baden Parr ◽  
Mathew Legg ◽  
Stuart Bradley ◽  
Fakhrul Alam

Grape yield estimation has traditionally been performed using manual techniques. However, these tend to be labour intensive and can be inaccurate. Computer vision techniques have therefore been developed for automated grape yield estimation. However, errors occur when grapes are occluded by leaves, other bunches, etc. Synthetic aperture radar has been investigated to allow imaging through leaves to detect occluded grapes. However, such equipment can be expensive. This paper investigates the potential for using ultrasound to image through leaves and identify occluded grapes. A highly directional low frequency ultrasonic array composed of ultrasonic air-coupled transducers and microphones is used to image grapes through leaves. A fan is used to help differentiate between ultrasonic reflections from grapes and leaves. Improved resolution and detail are achieved with chirp excitation waveforms and near-field focusing of the array. The overestimation in grape volume estimation using ultrasound reduced from 222% to 112% compared to the 3D scan obtained using photogrammetry or from 56% to 2.5% compared to a convex hull of this 3D scan. This also has the added benefit of producing more accurate canopy volume estimations which are important for common precision viticulture management processes such as variable rate applications.



Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2239
Author(s):  
Nicholas Rodriguez ◽  
Samantha Ruelas ◽  
Jean-Baptiste Forien ◽  
Nikola Dudukovic ◽  
Josh DeOtte ◽  
...  

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100–350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.



Author(s):  
Stefan A. Rensing ◽  
Dolf Weijers

AbstractThe seeds of flowering plants are sexually produced propagules that ensure dispersal and resilience of the next generation. Seeds harbor embryos, three dimensional structures that are often miniatures of the adult plant in terms of general structure and primordial organs. In addition, embryos contain the meristems that give rise to post-embryonically generated structures. However common, flowering plant embryos are an evolutionary derived state. Flowering plants are part of a much larger group of embryo-bearing plants, aptly termed Embryophyta. A key question is what evolutionary trajectory led to the emergence of flowering plant embryos. In this opinion, we deconstruct the flowering plant embryo and describe the current state of knowledge of embryos in other plant lineages. While we are far yet from understanding the ancestral state of plant embryogenesis, we argue what current knowledge may suggest and how the knowledge gaps may be closed.



2005 ◽  
Vol 127 (3) ◽  
pp. 336-344 ◽  
Author(s):  
Shyamal C. Mondal ◽  
Paul D. Wilcox ◽  
Bruce W. Drinkwater

Two-dimensional (2D) phased arrays have the potential to significantly change the way in which engineering components in safety critical industries are inspected. In addition to enabling a three-dimensional (3D) volume of a component to be inspected from a single location, they could also be used in a C-scan configuration. The latter would enable any point in a component to be interrogated over a range of solid angles, allowing more accurate defect characterization and sizing. This paper describes the simulation and evaluation of grid, cross and circular 2D phased array element configurations. The aim of the cross and circle configurations is to increase the effective aperture for a given number of elements. Due to the multitude of possible array element configurations a model, based on Huygens’ principle, has been developed to allow analysis and comparison of candidate array designs. In addition to the element configuration, key issues such as element size, spacing, and frequency are discussed and quantitatively compared using the volume of the 3D point spread function (PSF) as a measurand. The results of this modeling indicate that, for a given number of elements, a circular array performs best and that the element spacing should be less than half a wavelength to avoid grating lobes. A prototype circular array has been built and initial results are presented. These show that a flat bottomed hole, half a wavelength in diameter, can be imaged. Furthermore, it is shown that the volume of the 3D reflection obtained experimentally from the end of the hole compares well with the volume of the 3D PSF predicted for the array at that point.



2003 ◽  
Vol 478 ◽  
pp. 1-10 ◽  
Author(s):  
KRISTIAN B. DYSTHE ◽  
KARSTEN TRULSEN ◽  
HARALD E. KROGSTAD ◽  
HERVÉ SOCQUET-JUGLARD

Numerical simulations of the evolution of gravity wave spectra of fairly narrow bandwidth have been performed both for two and three dimensions. Simulations using the nonlinear Schrödinger (NLS) equation approximately verify the stability criteria of Alber (1978) in the two-dimensional but not in the three-dimensional case. Using a modified NLS equation (Trulsen et al. 2000) the spectra ‘relax’ towards a quasi-stationary state on a timescale (ε2ω0)−1. In this state the low-frequency face is steepened and the spectral peak is downshifted. The three-dimensional simulations show a power-law behaviour ω−4 on the high-frequency side of the (angularly integrated) spectrum.



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