Parametric Study of a Non-Contact Brake Actuator Using Magneto-Rheological Fluid

Author(s):  
Sheng-Wei Li ◽  
Sung-Yu Tsai ◽  
Jen-Yuan (James) Chang

Brake has a long engineering development history and has been widely applied on mechanical components from abstain from dynamic motion. There are many different types of brake mechanism, such as using tension cable, hydraulics and electronics. According to Automotive Research and Testing Center in Taiwan [1], electronics brake is becoming a very popular and is the main stream solution for brake mechanism. In addition, electronics brake using electromagnetic field for actuating power source has been widely developed in the recent years. However, brake system with smart fluid (i.e. Magneto-Rheological or Electro-Rheological Fluid) as brake mechanism has not been a common research development topic until recent year. The world’s first commercial MR fluid brake was invented by Lord Corp. [2] which was shown in Fig. 1. In 2003, Li, W. H and Du, H. has proposed an idea of applying electromagnetic as the source of excitation for the MR fluid brake [3]. However, a significant problem has been pointed out by the research suggesting that thermal effect is the major issue in preventing the MR fluid from performing the designed task. Evidently, heat is generated when the electric current passes through the coil of the electromagnetics.

2021 ◽  
Vol 11 (11) ◽  
pp. 4856
Author(s):  
Hae-Sol Lee ◽  
Myeong-Hwan Hwang ◽  
Hyun-Rok Cha

As unmanned aerial vehicles expand their utilization and coverage, research is in progress to develop low-weight and high-performance motors to efficiently carry out various missions. An electromagnetic field interior permanent magnet (IPM) motor was designed and analyzed in this study that improved the flight performance and flight duration of an unmanned aerial vehicle (UAV). The output power and efficiency of a conventional commercial UAV motor were improved by designing an IPM motor of the same size, providing high power output and high-speed operation by securing high power density, wide speed range, and mechanical stiffness. The cooling performance and efficiency of the drive motor were improved without requiring a separate power source for cooling by introducing the helical-grooved self-cooling case, which has a low heat generation structure. Furthermore, the motor is oil-cooled through rotating power without a separate power source, reducing the weight of the UAV. The heat dissipation characteristics were verified by fabricating a prototype and taking actual measurements to verify the validity of the heat dissipation characteristics. The results of this study are expected to improve the flight duration and performance of UAVs and contribute to the efficiency of the design of a UAV drive motor.


2021 ◽  
pp. 106-114
Author(s):  
M.M. Zablodsky ◽  
◽  
P.B. Klendiy ◽  
O. P. Dudar ◽  
◽  
...  

The article considers the issue of studying the value of pH, substrate in the process of methane fermentation in the mesophilic regime and the influence of the electromagnetic field of industrial frequency. The aim is to investigate the influence of electromagnetic fields on the pH value of the substrate during fermentation. Different types of microorganisms are involved in the process of methanogenesis, and the decisive role in it is played by methane-forming archaea, which are most sensitive to pH and should be in the range of 6.5 - 8. Therefore, it is necessary to check the effect of low frequency electromagnetic field on substrate pH. The study was performed for 25 days on two substrates, one of which was exposed to a low-frequency electromagnetic field with an electromagnetic induction of 3.5 mT. The research results show that the pH value of the substrate exposed to the electromagnetic field during the methane fermentation process was within acceptable limits, and the second substrate decreased, that is, it was acidified. Key words: methane fermentation, substrate, pH value, electromagnetic field


Author(s):  
Serena Gagliardi ◽  
Xiong Li ◽  
Matteo Zoppi ◽  
Luis de Leonardo ◽  
Rezia Molfino

Driven by the trend of life-cycle design and sustainable production, an innovative project called self-reconfigurable intelligent swarm fixtures (SwarmItFIX) funded by the European Commission is being developed. The project investigates the application of robotic multi agent fixtures for the support of automotive and airplane body panels during their manufacturing and assembly processes. This paper addresses the exploration and development of the adaptable heads, which are the end-effector of the intelligent fixture. The head is able to adapt to the shape of the workpiece and freeze its shape after adaptation to provide stable support. Two kinds of head designs are discussed. The first design uses the pseudo-phase-change properties of a volume of bulk grains (metal sand) which can be clustered using a hydrostatic pressure to conform to a given workpiece shape. The second design investigated uses phase-change magneto-rheological (MR) fluid in a network of channels to allow and block the motion of a crown of miniature pistons. The initial experiments are carried out and their results show the effectiveness of the design.


Author(s):  
Vijay A. Neelakantan ◽  
Gregory N. Washington

The property of magnetorheological fluids to change their yield stress depending on applied magnetic fields can be employed to develop many controllable devices one of them being MR fluid based clutches. One major problem however with MR fluid based clutches is that at high rotational speeds, the iron/ferrous particles in the MR fluid centrifuge due to very high centrifugal forces. Thus the particles move outward as the speed increases thereby making the fluid non-homogeneous. Many times however the initial analysis assumes fluid homogeneity, which is really not the case. In this paper this problem is addressed by assuming various volume fraction profiles describing the fluid particle orientation. Two cases, one with a linear profile and the other with an exponential profile are discussed. Expressions for the torque transmitted are derived at for both disc shaped and cylindrical shaped clutches. In addition, the use of a MR sponge based clutch that may indeed reduce the effect of centrifugal forces significantly is described. The design methodology and configuration for the sponge clutch are also discussed. An experimental set up used to test the clutch is also described.


2017 ◽  
Vol 24 (14) ◽  
pp. 3094-3106 ◽  
Author(s):  
CV Biju ◽  
MS Shunmugam

The boring operation is prone to chatter as the boring bar is slender and has an overhang. For chatter suppression, passive, semi-active or active control methods can be employed. In the present work, a boring bar has been specially designed to transfer vibration to a cantilever bar surrounded by magneto rheological (MR) fluid. The MR fluid when exposed to electromagnetic flux changes its rheological property within a certain range. Thus, the boring bar is able to exhibit variable damping characteristics by changing the excitation current. The modal parameters are experimentally obtained through an impact test and a shaker test. The variation of modal parameters with excitation current is discussed. A stability lobe diagram is also developed from the model parameters, showing safe and unsafe regions for operation. The semi-active boring bar developed in the present work can be used for the suppression of chatter during the boring operation.


Aerospace ◽  
2004 ◽  
Author(s):  
Barkan M. Kavlicoglu ◽  
Faramarz Gordaninejad ◽  
Xiaojie Wang ◽  
Gregory Hitchcock

The focus of this study is to develop a new universal approach for the flow analysis of magneto-rheological (MR) fluids through channels. An experimental study is conducted to investigate the relationship between the pressure loss of a MR fluid as a function of the applied magnetic field strength, volumetric flow rate, and surface roughness without utilizing the assumption of shear yield stress. A relation for nondimensional friction factor is developed in terms of Mason number and dimensionless surface roughness. It is demonstrated that the pressure loss across the MR fluid flow channel is significantly affected by the magnetic field and the surface roughness.


2015 ◽  
Vol 772 ◽  
pp. 373-377
Author(s):  
K.G. Saravanan ◽  
N. Mohanasundara Raju

The present study deals with the application of the Magneto-Rheological (MR) fluid assisted semi-active damper as a replacement to the conventional suspension system in Maruti 800 car (source vehicle). MR fluid damper is designed, fabricated and automated with a microcontroller. This experimentation is carried out with real time instrumentation on the selected road profile as a vehicle dynamic approach. Results obtained from the travel imply that MR fluid suspension suppresses the vibrations more effectively than the existing passive damper system. The MR fluid dampens the acceleration and displacement of the piston to a greater extent thereby controlling the ride comfort.


2011 ◽  
Vol 199-200 ◽  
pp. 97-101 ◽  
Author(s):  
Chang Rong Liao ◽  
Li Juan Fu ◽  
Ying Yang

A Magneto-rheological(MR) fluid damper based on squeeze model is put forward. The squeeze flow differential equation is obtained. Navier slip condition is considered on two boundary surfaces and compatible condition is established. The radial velocity profile and the radial pressure distributions are derived respectively. The mathematical expression of damping force is devloped. In order to verify rationality of analytical method, MR fluid damper based on squeeze mode is designed and fabricated according to technical requirements of engine vibration isolation system. The experimental damping forces from MTS870 Electro-hydraulic Servo with sine wave excitation show that analytical method proposed in this paper is feasible and has the reference value to design MR fluid damper based on squeeze mode.


2018 ◽  
Vol 7 (2.15) ◽  
pp. 90
Author(s):  
Mazlan Mohamed ◽  
Mohd Nazri Omar ◽  
Mohamad Shaiful Ashrul Ishak ◽  
Rozyanty Rahman ◽  
Muhamad Fahmi Mohd Roslan ◽  
...  

This paper presents the simulation of heat sink by using Workbench 18.0 Software to simulate the temperature distribution at different chip power input. 3D model of heat sink is generated using Design Modeler using the same dimension with experimental setup. The study was made for a heat sink mounted on the power source (Chip) under different types of chip powers. The results are presented in terms of temperature distribution when chip powers have been increased from 1 W to 10 W. The temperature distribution is been observed and it was found that the temperature distribution of the heat sink has lower temperature when power source at 1 W and increase significantly when the power source rise up to 10 W. The increase the temperature of heat sink is from 30.8ºC up to 96.2ºC estimated to be 212% the increase of temperature. The simulation also been verify by using different time step use during the simulation and using grid independency test to ensure the simulation result is accurate. 


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