scholarly journals Surface Layer Properties of Low-Alloy High-Speed Steel after Grinding

2016 ◽  
Vol 10 (4) ◽  
pp. 275-279
Author(s):  
Jan Jaworski ◽  
Tomasz Trzepieciński
Keyword(s):  
Surface Layer ◽  
High Speed ◽  
High Speed Steel ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Grinding Parameters ◽  
Micro Cracks ◽  
Secondary Austenite ◽  
Grinding Efficiency

AbstractInvestigations of the surface layer characteristics of selected kinds of low-alloy high-speed steel after grinding were carried out. They were carried out on the flat-surface grinder with a 95A24K grinding wheel without cooling. The influence of grinding parameters was defined especially for: the quantity of secondary austenite, surface roughness, microhardness and grinding efficiency with a large range of grinding parameters: grinding depth 0.005–0.035 mm, lengthwise feed 2–6 m/min, without a cross-feed on the whole width of the sample. It was found that improvement of grinding properties of low-alloy high-speed steels is possible by efficient selection of their chemical composition. The value of the grinding efficiency is conditioned by grinding forces, whose value has an impact on the grinding temperature. To ensure high quality of the tool surface layer (i.e. a smaller amount of secondary austenite, lack of wheel burn and micro-cracks) in the case of sharpening of tools made of low-alloy high-speed steel, the grinding temperature should be as low as possible.

scholarly journals Study on the Effect of Grinding Pressure on Material Removal Behavior Performed on a Self-Designed Passive Grinding Simulator

2021 ◽  
Vol 11 (9) ◽  
pp. 4128
Author(s):  
Peng-Zhan Liu ◽  
Wen-Jun Zou ◽  
Jin Peng ◽  
Xu-Dong Song ◽  
Fu-Ren Xiao
Keyword(s):  
Residual Stress ◽  
Surface Roughness ◽  
Service Life ◽  
Material Removal ◽  
Removal Rate ◽  
Grinding Force ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Temperature ◽  
Grinding Efficiency

Passive grinding is a new rail grinding strategy. In this work, the influence of grinding pressure on the removal behaviors of rail material in passive grinding was investigated by using a self-designed passive grinding simulator. Meanwhile, the surface morphology of the rail and grinding wheel were observed, and the grinding force and temperature were measured during the experiment. Results show that the increase of grinding pressure leads to the rise of rail removal rate, i.e., grinding efficiency, surface roughness, residual stress, grinding force and grinding temperature. Inversely, the enhancement of grinding pressure and grinding force will reduce the grinding ratio, which indicates that service life of grinding wheel decreases. The debris presents dissimilar morphology under different grinding pressure, which reflects the distinction in grinding process. Therefore, for rail passive grinding, the appropriate grinding pressure should be selected to balance the grinding quality and the use of grinding wheel.

Study on the Behavior of the Cast-Iron Bonded Grinding Wheel to Machining Properties of Hard and Brittle Materials

2007 ◽  
Vol 24-25 ◽  
pp. 229-232
Author(s):  
S.L. Ma ◽  
Wei Li ◽  
Cong Rong Zhu ◽  
J. Zhang ◽  
H.C. Ye
Keyword(s):  
Grain Size ◽  
Cast Iron ◽  
Tungsten Carbide ◽  
Surface Quality ◽  
Ground Surface ◽  
Grinding Wheel ◽  
Different Grain Size ◽  
Grinding Efficiency ◽  
Machining Properties

Tungsten carbide which is a hard and brittle material was ground by cast-iron bonded diamond wheel with ELID (Electrolytic In-Process Dressing) technique, for the purpose of getting high efficiency, super-precision machining. Three kinds of cast-iron bonded diamond wheels with different grain size were adopted to get different grinding efficiency and surface quality of workpieces. The grinding properties of cast-iron bonded grinding wheels with different grain size and the ground surface quality of tungsten carbide are discussed in this paper. The experiment results indicate that, under the same feeding amount, the grinding efficiency of the wheel with bigger grain size is higher, and it could make the dimension accuracy of the workpiece controllable, but the wheel with smaller grain size could get better ground surface quality. The two grinding phases are decided by the ratio between the size of abrasive grain and the thickness of the oxide layer on the grinding wheel.

Automation of calculations of cutting modes taking into account the wear of cubic boron nitride tools when applying solid lubricants

2021 ◽  
pp. 67-70
Author(s):  
Keyword(s):  
Boron Nitride ◽  
High Speed ◽  
Solid Lubricant ◽  
Cubic Boron Nitride ◽  
High Speed Steel ◽  
Solid Lubricants ◽  
Grinding Wheel ◽  
Grinding Wheels ◽  
Ceramic Bond ◽  
Calculation System

The effect of a solid lubricant on the wear of cubic boron nitride grinding wheels on a ceramic bond of different hardness and grain size in the processing of high-speed steel is investigated. The dependences of the change in the wear of cubic boron nitride on the parameters of the processing mode are determined. An automated calculation system is proposed to control the consumption of cubic boron nitride grinding wheels in production conditions. Keywords: solid lubricant, grinding, high speed steel, cubic boron nitride grinding wheel, consumption, wear, grinding mode. [email protected]

Tribological Characteristic of Tool Steel Surface Layer Alloyed Using Laser

2020 ◽  
Vol 308 ◽  
pp. 110-118
Author(s):  
Mirosław Bonek ◽  
Eva Tillová
Keyword(s):  
Surface Layer ◽  
High Speed ◽  
Structural Changes ◽  
Dendritic Structure ◽  
High Speed Steel ◽  
Beam Power ◽  
Ceramic Phase ◽  
Structural Mechanism ◽  
Conventional Heat Treatment ◽  
The Impact

The article presents the results of research on the impact of laser surface treatment on selected steel properties. The laser treatment consisted of remelting and alloying high speed steel using hard ceramic phase powders. A high-power diode laser was used in the experiment to examine the effect of parameters such as beam power and powder type on the structure and properties of the surface layer. A structural mechanism was observed consisting in obtaining, after laser processing, a super fine crystalline structure and a dendritic structure at the remelting zone. Structural changes have been found to be associated with improved properties such as hardness, microhardness and wear resistance. Steel treated with conventional heat treatment was used as a comparative material.

Experimental Temperature Studies on Two Dimensional Ultrasonic Vibration Grinding the Nano-ZrO2 Ceramics

2009 ◽  
Vol 416 ◽  
pp. 540-545
Author(s):  
Ping Yan Bian ◽  
Bo Zhao ◽  
Yu Li
Keyword(s):  
Surface Temperature ◽  
Ultrasonic Vibration ◽  
High Surface ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Two Dimensional ◽  
Workpiece Surface ◽  
Grinding Parameters ◽  
Thermocouple Method ◽  
The Relationship

In processing of engineering ceramics materials with diamond grinding wheel, grinding heat is one of vital factors influencing workpiece surface quality. Grinding parameters have important influences on workpiece surface temperature distributions. Contrast experiments on grinding temperature of nanoZrO2 under common and two dimensional ultrasonic vibration grinding(TDUVG) were carried out in this paper by manual thermocouple method. The relationship between grinding parameters and grinding temperature was clarified through theoretical analysis and experiment confirmation. The research results show that with the increases of grinding depth, grinding speed, and decrease of working table speed, the workpiece’s surface temperature would heighten accordingly. Furthermore, comparing with high surface layer temperature in common grinding, which often results in grinding burn, TDUVG can reduce grinding temperature effectively.

Experimental Investigations on the Grinding Temperature of the Superhard Grinding Wheel with Ordering Abrasive Pattern

2015 ◽  
Vol 713-715 ◽  
pp. 90-94
Author(s):  
Long Xiang ◽  
Yu Shan Lu ◽  
Jun Wang ◽  
Zhi Zhen Liu ◽  
Shan Zhang ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Workpiece Surface ◽  
Phyllotactic Pattern ◽  
Grinding Parameters ◽  
Matrix Dislocation

In the area of grinding, ordering the abrasive gains is one of the key ways to improve the grinding wheel performance. In this article, the experimental investigations on the grinding temperature were carried out including using the superhard abrasive grinding wheel with phyllotactic, matrix, dislocation and disordered configuration, the temperature distribution of the grinding workpiece surface and the effects of grinding parameters on the temperature of workpiece surface have been obtained. The experimental results showed that the grinding temperature can be reduced efficiently by choicing the grinding wheel with abrasive phyllotactic pattern.

scholarly journals The Oxidation Behaviors of Indefinite Chill Roll and High Speed Steel Materials

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 1095
Author(s):  
Liang Hao ◽  
Tuanjie Li ◽  
Zhongliang Xie ◽  
Qingjuan Duan ◽  
Guoyuan Zhang
Keyword(s):  
High Speed ◽  
High Speed Steel ◽  
Isothermal Oxidation ◽  
Humid Air ◽  
Rolling Mills ◽  
Dry Air ◽  
Oxide Phases ◽  
Work Rolls ◽  
Oxidation Behaviors

Indefinite chill (IC) roll and high speed steel (HSS) materials have been widely employed to manufacture work rolls as latter and former stands in hot rolling mills. The oxidation of work rolls is of importance for the surface quality of the rolled workpieces. The isothermal oxidation of the IC and HSS materials was conducted at 650 °C and 700 °C in both dry air and humid air. The isothermal oxidation curves indicate that HSS shows faster kinetics than the IC materials in dry air, whereas the opposite occurred in humid air. The oxide scales of the IC materials after the oxidation in both dry air and humid air are made up of two oxide phases. Two oxide phases were found when the HSS oxidized in the dry air and three oxide phases were found when oxidized in the humid air.

Surface Modification of High-Speed Steel by Plasma Nitriding

2014 ◽  
Vol 709 ◽  
pp. 403-409 ◽  
Author(s):  
Bauyrzhan K. Rakhadilov ◽  
Mazhyn Skakov ◽  
Erlan Batyrbekov ◽  
Michael Scheffler
Keyword(s):  
Surface Layer ◽  
Phase Composition ◽  
Diffusion Layer ◽  
High Speed ◽  
Steel Surface ◽  
Plasma Nitriding ◽  
High Speed Steel ◽  
R6m5 Steel ◽  
Modified Layer ◽  
Surface Modified

The article investigates the changing in the structure and phase composition of the R6M5 high-speed steel surface layer after electrolytic-plasma nitriding. It is found that after electrolytic-plasma nitriding on the R6M5 steel surface, modified layer is formed, which consist from a diffusion layer. It was showed phase composition of difysion layer is changing depending on the nitriding. It is found that electrolytic-plasma nitriding lead to accelerated formation of the modified layer. It is determined that after electrolytic-plasma nitriding on the high-speed steel surface, modified layer is formed, consisting only of the diffusion layer.

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