Preparation and analysis of polypropylene composites with maleated tea dust particles

2018 ◽  
Vol 25 (2) ◽  
pp. 373-381 ◽  
Author(s):  
Shital R. Lanjewar ◽  
Pravin S. Bari ◽  
Dharmesh P. Hansora ◽  
Satyendra Mishra
Keyword(s):  
Mechanical Properties ◽  
Filler Content ◽  
Research Work ◽  
Tensile Modulus ◽  
Dust Particles ◽  
Swelling Properties ◽  
Polypropylene Composites ◽  
Increasing Trend ◽  
Pp Composites ◽  
Waste Tea

AbstractIn this research work, the recycling of waste tea dust particles was done by preparing the injection moulded polypropylene (PP) composites using different (10–40 wt.%) loadings of tea dust particles as a filler. The tea dust particles were treated with maleic anhydride (MA) and its esterification effect was studied on physico-mechanical (morphology, mechanical, thermal and swelling) properties of tea dust:polypropylene (TD:PP) composites. Surface modification of tea dust particles was observed due to the MA treatment i.e. the esterification effect. The surface morphology of the composites showed better interfacial bonding between the maleated tea dust particles and PP than the untreated particles. The mechanical properties of the maleated TD:PP composites were found to be improved (200–300% higher tensile strength, 250% higher tensile modulus, 43% higher flexural strength and 10% higher hardness) as compared to untreated TD:PP composites. Crystallinity and thermal properties of the maleated TD:PP composites showed increasing trend with increase in filler content. Water absorption tests showed that maleated TD:PP composites absorb less water than that of untreated one. The increment in all these properties is due to the greater compatibility in tea dust particles and PP by MA treatment. Thus, tea dust particles can be suggested for preparation of composite materials.

scholarly journals Improving the mechanical properties of polypropylene composites with coconut shell particles

2021 ◽  
Vol 30 ◽  
pp. 263498332110074
Author(s):  
Henry C Obasi ◽  
Uchechi C Mark ◽  
Udochukwu Mark
Keyword(s):  
Mechanical Properties ◽  
Particle Size ◽  
Flexural Modulus ◽  
Filler Particle ◽  
Tensile Modulus ◽  
Coconut Shell ◽  
Polypropylene Composites ◽  
Increase With Increase ◽  
Pp Composites ◽  
Shell Particles

Conventional inorganic fillers are widely used as fillers for polymer-based composites. Though, their processing difficulties and cost have demanded the quest for credible alternatives of organic origin like coconut shell fillers. Dried shells of coconut were burnt, ground, and sifted to sizes of 63, 150, 300, and 425 µm. The ground coconut shell particles (CSP) were used as a filler to prepare polypropylene (PP) composites at filler contents of 0% to 40% via injection melt blending process to produce PP composite sheets. The effect of the filler particle size on the mechanical properties was investigated. The decrease in the size of filler (CSP) was found to improve the yield strength, tensile strength, tensile modulus, flexural strength, flexural modulus, and hardness of PP by 8.5 MPa, 15.75 MPa, 1.72 GPa, 7.5 MPa, 100 MPa, and 10.5 HR for 63 µm at 40%, respectively. However, the elongation at break and modulus of resilience of the PP composites were seen to increase with increase in the filler size. Scanning electron microscope analysis showed that fillers with 63 µm particle size had the best distribution and interaction with the PP matrix resulting in enhanced properties.

scholarly journals Investigation on the Tensile and Flexural Properties of Coir-fibre-reinforced Polypropylene Composites

2015 ◽  
Vol 7 (3) ◽  
pp. 97-111 ◽  
Author(s):  
K. Begum ◽  
M. A. Islam ◽  
M. M. Huque
Keyword(s):  
Mechanical Properties ◽  
Low Cost ◽  
Flexural Modulus ◽  
Tensile Modulus ◽  
Polypropylene Composites ◽  
Specific Strength ◽  
Coir Fibre ◽  
Naoh Solution ◽  
Microscopic Studies ◽  
Pp Composites

The utilization of natural fibres as reinforcement in polymer composites has been increased significantly for their lightweight, low cost, high specific strength, modulus and biodegradable characteristic. In this present work, the mechanical properties of randomly distributed short coir-fibre-reinforced polypropylene (PP) composites have been studied as a function of fibre loading. In order to improve the composite’s mechanical properties, raw coir fibres were treated with 1% alkali (NaOH) solution. Both raw and alkali treated coir-fibre-reinforced PP composites were prepared with different fibre loadings (10, 15, 20, 25, 30 and 35 wt%) using a double roller open mixer machine and injection molding machine. The mechanical properties, such as tensile strength (TS), tensile modulus (TM), flexural strength (FS) and flexural modulus (FM) were investigated for the prepared composites. The alkali treated coir-fibre-reinforced PP composites showed better results in mechanical properties compared to untreated composites. Finally, the optical microscopic studies were carried out on fractured surfaces of the tensile test specimens, which indicated weak interfacial bonding between the fibre and the polymer.

scholarly journals Thermal, Viscoelastic, Mechanical and Wear Behaviour of Nanoparticle Filled Polytetrafluoroethylene: A Comparison

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1940 ◽  
Author(s):  
Levente Ferenc Tóth ◽  
Patrick De Baets ◽  
Gábor Szebényi
Keyword(s):  
Room Temperature ◽  
Filler Content ◽  
Research Work ◽  
Tensile Modulus ◽  
Al2o3 Content ◽  
Wear Behaviour ◽  
X Ray ◽  
Mechanical Stirring ◽  
Wear Analysis ◽  
Sintering Method

In this research work, unfilled and mono-filled polytetrafluoroethylene (PTFE) materials were developed and characterised by physical, thermal, viscoelastic, mechanical, and wear analysis. The applied fillers were graphene, alumina (Al2O3), boehmite alumina (BA80), and hydrotalcite (MG70) in 0.25/1/4/8 and 16 wt % filler content. All samples were produced by room temperature pressing–free sintering method. All of the fillers were blended with PTFE by intensive dry mechanical stirring; the efficiency of the blending was analysed by Energy-dispersive X-ray spectroscopy (EDS) method. Compared to neat PTFE, graphene in 4/8/16 wt % improved the thermal conductivity by ~29%/~84%/~157%, respectively. All fillers increased the storage, shear and tensile modulus and decreased the ductility. PTFE with 4 wt % Al2O3 content reached the lowest wear rate; the reduction was more than two orders of magnitude compared to the neat PTFE.

Effect of Weld Line Formation on Morphology and Mechanical Properties for 3D-MID Technology

2015 ◽  
Vol 659 ◽  
pp. 659-665
Author(s):  
Supakit Chuaping ◽  
Thomas Mann ◽  
Rapeephun Dangtungee ◽  
Suchart Siengchin
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Injection Molding ◽  
Filler Content ◽  
Research Work ◽  
Weld Line ◽  
Processing Conditions ◽  
High Reduction ◽  
Flexural Tests

The topic of this research work was to demonstrate the feasibility of a 3D-MID concept using injection molding technique and investigate the effects of two weld line types on the structure and mechanical properties such as tensile, flexural strength and morphology. In order to obtain more understanding of the bonds between polymer and metals, two different polymer bases of polyphthalamide (PPA) with the same type and amount of filler content were produced by injection molding at the different processing conditions. A mold was designed in such a way that weld and meld line can be produced with different angles by changing as insert inside of the mold. The mechanical properties such as stiffness, tensile strength and flexural strength were determined in tensile and flexural tests, respectively. The results showed in line with the expectation of high reduction on mechanical properties in area where weld/meld lines occurred. The result of tensile test was clearly seen that weld and meld line showed a considerable influence on mechanical properties. The reduction in tensile strength was approximately 58% according to weld line types, whereas in flexural strength was approximately 62%. On the other hand, the effect of the injection times and mold temperatures on the tensile strength were marginal.

scholarly journals Effect of silane treatment on mechanical properties and thermal behavior of bamboo fibers reinforced polypropylene composites

2020 ◽  
Vol 15 ◽  
pp. 155892502095819
Author(s):  
Qianting Wang ◽  
Yu Zhang ◽  
Weikang Liang ◽  
Jianjie Wang ◽  
Youxin Chen
Keyword(s):  
Mechanical Properties ◽  
Thermal Behavior ◽  
Functional Groups ◽  
Mechanical Test ◽  
Fiber Composite ◽  
Silane Treatment ◽  
Silane Coupling Agents ◽  
Polypropylene Composites ◽  
Bamboo Fibers ◽  
Pp Composites

In this work, the surface of the bamboo fibers (BF) was treated with three kinds of silane coupling agents terminated with amino functional groups (KH550), epoxy functional groups (KH560), and methyl functional groups (KH570) to improve fiber–matrix adhesion. The effects of silane treatment on the mechanical properties and thermal behavior of BF/polypropylene (PP) composites were investigated. Mechanical test results showed that the order of modification effectiveness was KH570 > KH550 > KH560. KH570 treated fiber composite exhibited the best mechanical properties. The tensile strength and flexural strength of 5 wt% KH570 treatment reached to 36.1 and 54.7 MPa, which were 15.4% and 23.6% higher than those of UBF/PP composites. Simultaneously, the thermal stability increased from 467.0°C (UBF) to 470.6°C (KH-570 treated BF). An increase in crystallization temperature (1.7°C) and a decrease in crystallinity (5.8%) occurred upon the addition of 5% KH570 silanes treated bamboo fibers.

Enhancement of mechanical properties of composites made of calcium carbonate modified bamboo fibers and polypropylene

Holzforschung ◽  
2015 ◽  
Vol 69 (2) ◽  
pp. 215-221 ◽  
Author(s):  
Haitao Cheng ◽  
Jie Gao ◽  
Ge Wang ◽  
Sheldon Q. Shi ◽  
Shuangbao Zhang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Aqueous Solution ◽  
Tensile Strength ◽  
Tensile Modulus ◽  
Inorganic Materials ◽  
Polypropylene Composites ◽  
Fiber Treatment ◽  
Bamboo Fibers ◽  
Properties Of Composites

Abstract The work aimed at the improvement of the mechanical properties of bamboo fiber-polypropylene composites (BaFPPC) by treatment of the fibers with CaCO3 at various concentrations of the solution (0.05, 0.1, 0.2, and 0.3 mol l-1). CaCO3 particles were successfully deposited in situ to bamboo fibers by means of ionic reaction of Na2 CO3 and CaCl2 aqueous solution at various temperatures. Then BaFPPC were produced, and various tests on single fibers and the composites were performed. The compatibility between BaF and PP matrix was improved by the treatments. The crystallinity of inorganic materials was significantly affected by the reagent’s concentration. A 10.4% increase in tensile strength and a 16.7% increase in tensile modulus were observed after fiber treatment with CaCO3 at a concentration of 0.2 mol l-1.

scholarly journals Flame Retardant Polypropylene Composites with Low Densities

Materials ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 152 ◽  
Author(s):  
Nerea Pérez ◽  
Xiao-Lin Qi ◽  
Shibin Nie ◽  
Pablo Acuña ◽  
Ming-Jun Chen ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Flame Retardant ◽  
Flame Retardancy ◽  
Zirconium Phosphate ◽  
Synergetic Effect ◽  
Low Density ◽  
Material Density ◽  
Polypropylene Composites ◽  
Peak Heat Release Rate ◽  
Pp Composites

Polypropylene (PP) is currently widely used in areas requiring lightweight materials because of its low density. Due to the intrinsic flammability, the application of PP is restricted in many conditions. Aluminum trihydroxide (ATH) is reported as a practical flame retardant for PP, but the addition of ATH often diminishes the lightweight advantage of PP. Therefore, in this work, glass bubbles (GB) and octacedylamine-modified zirconium phosphate (mZrP) are introduced into the PP/ATH composite in order to lower the material density and simultaneously maintain/enhance the flame retardancy. A series of PP composites have been prepared to explore the formulation which can endow the composite with balanced flame retardancy, good mechanical properties, and low density. The morphology, thermal stability, flame retardancy, and mechanical properties of the composites were characterized. The results indicated the addition of GB could reduce the density, but decreased the flame retardancy of PP composites at the same time. To overcome this defect, ATH and mZrP with synergetic effect of flame retardancy were added into the composite. The dosage of each additive was optimized for achieving a balance of flame retardancy, good mechanical properties, and density. With 47 wt % ATH, 10 wt % GB, and 3 wt % mZrP, the peak heat release rate (pHRR) and total smoke production (TSP) of the composite PP-4 were reduced by 91% and 78%, respectively. At the same time, increased impact strength was achieved compared with neat PP and the composite with ATH only. Maintaining the flame retardancy and mechanical properties, the density of composite PP-4 (1.27 g·cm−3) is lower than that with ATH only (PP-1, 1.46 g·cm−3). Through this research, we hope to provide an efficient approach to designing flame retardant polypropylene (PP) composites with low density.

Study on Ramie Fiber Reinforced Polypropylene Composites (RF-PP) and its Mechanical Properties

2008 ◽  
Vol 41-42 ◽  
pp. 313-316 ◽  
Author(s):  
Li Ping He ◽  
Yong Tian ◽  
Lu Lin Wang
Keyword(s):  
Mechanical Properties ◽  
Fiber Length ◽  
Fiber Content ◽  
Ramie Fiber ◽  
Fiber Reinforced ◽  
Polypropylene Composites ◽  
Environmental Friendly ◽  
Pp Composites ◽  
Pre Treatment ◽  
The Impact

Natural fiber reinforced polypropylene composites (NF/PP) have attracted a lot of attention because of their light weight, good mechanical properties, recyclable and environmental friendly features. This work has successfully fabricated ramie fiber reinforced polypropylene composites (RF/PP) with a hybrid method of melt-blending and injection molding. Different RF/PP eco-materials have been fabricated by varying the fiber length, fiber content and way of fiber pre-treatment. This paper studied the mechanical properties of the fabricated RF/PP composites in depth by investigating the mechanical behaviors of RF/PP and microstructures of the ruptured surfaces. The results show that the increases of fiber length and fiber content can improve the tensile strength, flexural strength and compression strength apparently, but result in negative influences on the impact strength and elongation behaviors of RF/PP composites. The optimal addition amount of ramie fiber is around 20 wt%. The pre-treatment of ramie fiber in 10%~15% NaOH is good to the mechanical properties of RF/PP. The fiber length can be varied in the range of 3-8 mm. It is expected that the fabricated RF/PP composites can be applied to automobile industry as environmental friendly eco-materials.

Effects of fiber-surface modification on the properties of bamboo flour/polypropylene composites and their interfacial compatibility

2018 ◽  
Vol 38 (2) ◽  
pp. 157-166 ◽  
Author(s):  
Jian Wang ◽  
Jie Dong ◽  
Jianwei Zhang ◽  
Baodong Zhu ◽  
Dongling Cui
Keyword(s):  
Mechanical Properties ◽  
Stearic Acid ◽  
Alkali Treatment ◽  
Fiber Surface ◽  
Heat Stability ◽  
Melt Blending ◽  
Polypropylene Composites ◽  
Interfacial Compatibility ◽  
Pp Composites ◽  
Bamboo Flour

Abstract This work aimed to study the effects of different surface treatments on the morphologies and thermo-mechanical properties of the bamboo flour/polypropylene (BF/PP) composites, which were prepared by melt blending with 15 wt% of filler load. The BF was first pretreated with 10 wt% sodium hydroxide (NaOH) solutions for 4 h, after which the pre-treated BF was modified by stearic acid and silane. The chemical structure of the treated BF fibers was characterized through Fourier transform infrared spectroscopy (FTIR), and the results showed that alkali treatment efficiently removed hemicellulose, lignin, and pectin. Moreover, stearic acid and silane were successfully introduced to the BF surface through chemical bonding. The changes in heat stability of BF investigated by thermogravimetric analysis (TGA) revealed that the presence of treatment contributes to a better thermal stability for BF fibers. In addition, the scanning electron microscopy (SEM) observation of BF/PP composites displayed not only better dispersion of treated-BF in the polypropylene (PP) matrix, but also improved fiber-matrix interfacial compatibility, especially when silane treatment was used. Accordingly, the mechanical properties improved significantly in the presence of treated-BF.

scholarly journals Analysis of Morphological and Mechanical Behaviors of Bamboo Flour Reinforced Polypropylene Composites

2013 ◽  
Vol 13 (1) ◽  
pp. 95-100 ◽  
Author(s):  
Netra L Bhandari ◽  
Sabu Thomas ◽  
Chapal K Das ◽  
Rameshwar Adhikari
Keyword(s):  
Mechanical Properties ◽  
Tensile Testing ◽  
Mechanical Behaviors ◽  
Melt Mixing ◽  
Polypropylene Composites ◽  
Chemically Modified ◽  
Polypropylene Matrix ◽  
Pp Composites ◽  
Bamboo Flour ◽  
Scanning Electron

In this paper, the bamboo flour (BF) reinforced polypropylene (PP) composites were studied with special attention to morphology of the composites and the effectiveness of chemically modified fillers to improve their mechanical properties. The composites of polypropylene with neat bamboo flour (BF) and treated bamboo flour (TBF) in different proportions were prepared by melt mixing followed by compression molding. The samples were characterized by Fourier Transform Infrared (FTIR) spectroscopy, Scanning Electron Microscopy (SEM), tensile testing and water absorption testing. The results show that the alkali treated BF is compatible with polypropylene matrix than the neat one as the effects are reflected in the morphological features of the composites and their tensile mechanical properties. Nepal Journal of Science and Technology Vol. 13, No. 1 (2012) 95-100 DOI: http://dx.doi.org/10.3126/njst.v13i1.7447

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