scholarly journals Quality Enhancement of TIG Welded Al6061 SiCp Composites by Age Hardening Process

2018 ◽  
Vol 15 (3) ◽  
pp. 5573-5582 ◽  
Author(s):  
M. C. G. Shankar ◽  
Jayashree P. K ◽  
S. S. Sharma ◽  
R. Shetty ◽  
K. Vinay
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weld Zone ◽  
Weight Ratio ◽  
Substantial Improvement ◽  
Age Hardening ◽  
Peak Hardness ◽  
Specific Strength ◽  
Hardening Process ◽  
Peak Aged

Aluminium and its alloys have exceptional corrosion resistant properties, simplicity of fabrication and extraordinary specific strength-to-weight ratio. The main objective of this study is to explore the effect of age hardening on the mechanical properties of tungsten inert gas (TIG) welded joints of the composite. This study highlights the enrichment in mechanical properties like hardness and tensile strength of TIG welded Al6061-SiC composites. A single-pass TIG welding using 5356 filler material is carried out on the composite with varying percentages of SiC having 25 µm. The hardness and tensile strength of the weld zone in as-weld condition is measured. The samples are then subjected to age hardening treatment at different temperatures and the peak hardness values are determined. The tensile strength is noted, and these values are compared with the values of the as-weld condition. The microstructure of the fracture surface in as-weld and peak aged condition is taken and the type of failure mode is found out. X-ray diffraction (XRD) spectra of the peak-aged sample is also considered for the analysis. The results indicated that there was significant influence leading to substantial improvement of hardness and tensile strength values of the samples after the age hardening process.

Effect of Homogenizing and Age Hardening on Mechanical Property Enhancement of TIG Welded Al6061 SiCp Composites

2017 ◽  
Vol 909 ◽  
pp. 89-93
Author(s):  
P.K. Jayashree ◽  
Sathya Shankar Sharma ◽  
Shetty Raviraj
Keyword(s):  
Tensile Strength ◽  
Microstructural Analysis ◽  
Substantial Improvement ◽  
Age Hardening ◽  
Peak Hardness ◽  
Homogeneous Distribution ◽  
Bulk Property ◽  
Dendritic Segregation ◽  
Bulk Hardness ◽  
Hardening Heat Treatment

This paper explains the type of heat treatments used to improve the bulk hardness and tensile properties of Tungsten Inert Gas (TIG) welded Al6061-SiC reinforced composites. Composites with 8, 10 and 12 wt% of SiC (25 μm) are TIG welded using ER5356 filler material and the hardness, tensile property and microstructural analysis in as weld condition is carried out. Age hardening heat treatment is performed and peak hardness values are noted at different aging temperatures and subjected to characterization. Al6061-12 wt% SiC shows reduction in tensile strength in comparison with the other two in spite of improvement in hardness. Since hardness is more, there arise ambiguity in knowing the actual cause of decrease in the tensile strength. Optical micrographs of the samples are taken and identified the presence of dendritic segregation as the actual cause for the (UTS) reduction. To remove dendritic segregation, all the as weld samples are subjected to 5h homogenizing at 500°C, age hardened and characterized. The result showed substantial hike in UTS with substantial improvement in hardness, homogeneous distribution of hardness over the cross-section in the weld bead. The depth and distribution of hardness and bulk property improvement are observed by the combined effect of homogenizing and low temperature age hardening.

scholarly journals Mechanical characterization of heat treated Al2219 hybrid composites

2019 ◽  
Vol 13 (1) ◽  
pp. 4380-4389
Author(s):  
Gowrishankar M. C. ◽  
Sathyashankara Sharma ◽  
B. K. Pavan ◽  
Kamath Kiran ◽  
Kumar Rajendra ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Hybrid Composites ◽  
Impact Resistance ◽  
Tensile Load ◽  
Stir Casting ◽  
Age Hardening ◽  
Peak Hardness ◽  
Al Alloy ◽  
Alloy Matrix

Aluminium alloy matrix composites with Al2O3 reinforcements exhibit superior mechanical properties and utilize in several demanding fields’ viz., automobile, aerospace, defense, sports equipment, electronics and bio-medical. The present work emphasizes on improvement of microstructure and mechanical properties of age hardened graphite and alumina reinforced Al alloy matrix hybrid composites. Different composites with a constant carbon content of 1 weight % and 0, 2, 4 and 6 weight % Al2O3 as reinforcements are fabricated by using stir casting technic and tested for hardness, tensile and impact strength. Scanning electron microscopy (SEM) is performed to analyse the failure mode under tensile load. All the composites are subjected to age hardening treatment with solutionising temperature of 530oC and aging temperatures of 100 and 200oC. The peak hardness of the composites at two aging temperatures are noted. Tensile and impact tests are conducted for the peak aged specimens.  Results show substantial increase in the hardness of the age hardened specimens in the range of 34-44% in comparison with the as cast specimens. Result analysis shows increase in tensile strength (upto 40%) and decrease in impact resistance (upto 33%) with the increase in weight % of reinforcements. As the aging temperature increases a reduction in tensile strength and impact resistance is observed in each composites.

scholarly journals Fabrication and Characterization of Electrospun Polycaprolactone Blended with Chitosan-Gelatin Complex Nanofibrous Mats

2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Yongfang Qian ◽  
Zhen Zhang ◽  
Laijiu Zheng ◽  
Ruoyuan Song ◽  
Yuping Zhao
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weight Ratio ◽  
Degree Of Crystallinity ◽  
X Ray Diffraction ◽  
Tissue Engineering Scaffolds ◽  
Elongation At Break ◽  
Nanofibrous Scaffolds ◽  
Two Peaks

Design and fabrication of nanofibrous scaffolds should mimic the native extracellular matrix. This study is aimed at investigating electrospinning of polycaprolactone (PCL) blended with chitosan-gelatin complex. The morphologies were observed from scanning electron microscope. As-spun blended mats had thinner fibers than pure PCL. X-ray diffraction was used to analyze the degree of crystallinity. The intensity at two peaks at 2θof 21° and 23.5° gradually decreased with the percentage of chitosan-gelatin complex increasing. Moreover, incorporation of the complex could obviously improve the hydrophilicity of as-spun blended mats. Mechanical properties of as-spun nanofibrous mats were also tested. The elongation at break of fibrous mats increased with the PCL content increasing and the ultimate tensile strength varied with different weight ratios. The as-spun mats had higher tensile strength when the weight ratio of PCL to CS-Gel was 75/25 compared to pure PCL. Both as-spun PCL scaffolds and PCL/CS-Gel scaffolds supported the proliferation of porcine iliac endothelial cells, and PCL/CS-Gel had better cell viability than pure PCL. Therefore, electrospun PCL/Chitosan-gelatin nanofibrous mats with weight ratio of 75/25 have better hydrophilicity mechanical properties, and cell proliferation and thus would be a promising candidate for tissue engineering scaffolds.

scholarly journals Effects of Gd, Y Content on the Microstructure and Mechanical Properties of Mg-Gd-Y-Nd-Zr Alloy

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 790 ◽  
Author(s):  
Changping Tang ◽  
Kai Wu ◽  
Wenhui Liu ◽  
Di Feng ◽  
Xuezhao Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Solution Treatment ◽  
Age Hardening ◽  
Uniaxial Tensile ◽  
Microstructure And Mechanical Properties ◽  
Shaped Particle ◽  
Zr Alloy ◽  
Non Equilibrium

The effects of Gd, Y content on the microstructure and mechanical properties of Mg-Gd-Y-Nd-Zr alloy were investigated using hardness measurements, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and uniaxial tensile testing. The results indicate that the alloys in as-cast condition mainly consist of α-Mg matrix and non-equilibrium eutectic Mg5.05RE (RE = Gd, Y, Nd). After solution treatment, the non-equilibrium eutectics dissolved into the matrix but some block shaped RE-rich particles were left at the grain boundaries and within grains. These particles are especially Y-rich and deteriorate the mechanical properties of the alloys. Both the compositions of the eutectic and the block shaped particle were independent of the total Gd, Y content of the alloys, but the number of the particles increases as the total Gd, Y content increases. The ultimate tensile strength increases as the total Gd, Y content decreases. A Mg-5.56Gd-3.38Y-1.11Nd-0.48Zr alloy with the highest ultimate tensile strength of 280 MPa and an elongation of 1.3% was fabricated. The high strength is attributed to the age hardening behavior and the decrease in block shaped particles.

scholarly journals Mechanical Properties and Very High Cycle Fatigue Behavior of Peak-Aged AA7021 Alloy

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1023 ◽  
Author(s):  
Byung-Hoon Lee ◽  
Sung-Woo Park ◽  
Soong-Keun Hyun ◽  
In-Sik Cho ◽  
Kyung-Taek Kim
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
High Cycle Fatigue ◽  
Fatigue Behavior ◽  
Cycle Fatigue ◽  
Solution Treated ◽  
Very High Cycle Fatigue ◽  
Peak Aged ◽  
Very High

The effect of heat treatment condition on non-Cu AA7021 alloy was investigated with respect to mechanical properties and very high cycle fatigue behavior. With a focus on the influence of heat treatment, AA7021 alloy was solution heat-treated at 470 °C for 4 h and aged at 124 °C. Comparing the results of solution-treated and peak-aged AA7021 alloy shows a significant increase in Vickers hardness and tensile strength. The hardness of AA7021 alloy was increased by 65% after aging treatment, and both tensile strength and yield strength were increased by 50~80 MPa in each case. In particular, this paper investigated the very high cycle fatigue behavior of AA7021 alloy with the ultrasonic fatigue testing method using a resonance frequency of 20 kHz. The fatigue results showed that the stress amplitude of peak-aged AA7021 alloy was about 50 MPa higher than the solution-treated alloy at the same fatigue cycles. Furthermore, it was confirmed that the size of the crack initiation site was larger after peak aging than after solution treatment.

scholarly journals Effects of Irradiation by UV- Acceleration on Mechanical Properties of Polymer Blends (Polyester: Starch)

2018 ◽  
Vol 21 (1) ◽  
pp. 147 ◽  
Author(s):  
Sihama I. Salih ◽  
Qahtan A. Hamad ◽  
Safaa N. Abdul Jabbar ◽  
Najat H. Sabit
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Polymer Blends ◽  
Modulus Of Elasticity ◽  
Unsaturated Polyester ◽  
Flexural Modulus ◽  
Weight Ratio ◽  
Weight Fraction ◽  
Elongation Percentage

This work covers mixing of unsaturated polyester (un- polyester) with starch powders as polymer blends and study the effects of irradiation by UV-acceleration on mechanical properties of its. The unsaturated polyester was mixing by starch powders at particle size less than (45 µm) at selected weight fraction of (0, 0.5, 1, 1.5, 2, 2.5 and 3%). These properties involve ultimate tensile strength, modulus of elasticity, elongation percentage, flexural modulus, flexural strength, fracture toughness, impact strength and hardness. The results illustrate decrease in the ultimate tensile strength at and elongation percentage, while increasing modulus of elasticity, with increasing the weight ratio of starch powder to 3 % weight fraction, whereas the maximum value of hardness and flexural, impact properties happened at 1 % weight fraction for types of polymer blends.

An assessment into mechanical properties and microstructural behavior of TIG welded Ti-6Al-4V titanium alloy

2020 ◽  
Vol 10 (3) ◽  
pp. 281-292 ◽  
Author(s):  
Saurabh Dewangan ◽  
Suraj Kumar Mohapatra ◽  
Abhishek Sharma
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Test ◽  
Content Type ◽  
Ti Alloys ◽  
Microstructure And Mechanical Properties ◽  
Grade 5 ◽  
Selection Of

PurposeTitanium (Ti) alloys are in high demand in manufacturing industries all over the world. The property like high strength to weight ratio makes Ti alloys highly recommended for aerospace industries. Ti alloys possess good weldability, and therefore, they were extensively investigated with regard to strength and metallurgical properties of welded joint. This study aims to deal with the analysis of strength and microstructural changes in Ti-6Al-4V (Grade 5) alloy after tungsten inert gas (TIG) welding.Design/methodology/approachTwo pair of Ti alloy plates were welded in two different voltages, i.e. 24 and 28 V, with keeping the current constant, i.e. 80 A It was a random selection of current and voltage values to check the performance of welded material. Both the welded plates were undergone through some mechanical property analysis like impact test, tensile test and hardness test. In addition, the microstructure of the welded joints was also analyzed.FindingsIt was found that hardness and tensile properties gets improved with an increment in voltage, but this effect was reverse for impact toughness. A good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this work. Heat distribution in both the welded plates was simulated through ANSYS software to check the temperature contour in the plates.Originality/valueA good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this study.

Mechanical and Morphological Properties of Sisal/Glass Fiber-Polypropylene Composites

2008 ◽  
Vol 47-50 ◽  
pp. 486-489 ◽  
Author(s):  
Kasama Jarukumjorn ◽  
Nitinat Suppakarn ◽  
Jongrak Kluengsamrong
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Natural Fiber ◽  
Hybrid Composites ◽  
Weight Ratio ◽  
Morphological Properties ◽  
Fiber Reinforced ◽  
Polypropylene Composites ◽  
Specific Strength ◽  
Fiber Reinforced Polymer Composites

Natural fiber reinforced polymer composites became more attractive due to their light weight, high specific strength, biodegradability. However, some limitations e.g. low modulus, poor moisture resistance were reported. The mechanical properties of natural fiber reinforced composites can be improved by hybridization with synthetic fibers such as glass fiber. In this research, mechanical properties of short sisal-PP composites and short sisal/glass fiber hybrid composites were studied. Polypropylene grafted with maleic anhydride (PP-g-MA) was used as a compatibilizer to enhance the compatibility between the fibers and polypropylene. Effect of weight ratio of sisal and glass fiber at 30 % by weight on the mechanical properties of the composites was investigated. Morphology of fracture surface of each composite was also observed.

Synthesis and effect of Misch metal on mechanical properties of conventional cast Mg–Al–Zn–Sn–Pb alloy system

2015 ◽  
Vol 231 (7) ◽  
pp. 627-637
Author(s):  
G Gaurav ◽  
Q Murtaza ◽  
N Yuvraj ◽  
D Mandal ◽  
KL Sahoo ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Automobile Industry ◽  
Weight Ratio ◽  
Alloy System ◽  
Chinese Script ◽  
Percentage Elongation ◽  
Misch Metal ◽  
Intermetallic Structure

Magnesium alloys are increasingly accepted in automobile industry owing to their greater strength-to-weight ratio. These qualities lead to less vehicle weight and better fuel economy. Therefore, in the present work an effort has been made to develop a new Mg alloy system that exhibits greater ductility together with greater mechanical strength. Misch metal is added in Mg-based alloys to investigate the changes in mechanical properties. The microstructure of alloys Mg–4Al–3Zn–3Sn–3Pb (H1) and Mg–4Al–3Zn–3Sn–3Pb–0.5MM (H2) are dendritic in nature while for Mg–3Zn–3Sn–3Pb–2Si (H3) the “Chinese script” Mg2Si intermetallic structure was obtained. The ultimate tensile strength and elongation of Mg–4Al–3Zn–3Sn–3Pb–0.5MM (H2) alloy are about 40% and 100 % higher than that of H3 alloy. The ultimate tensile strength, yield strength, and percentage elongation of H2 alloy are 170 MPa, 44 MPa, and 3.4%, respectively.

Effect of FSP on Strength and Fracture Toughness of Aluminium Alloy 7000

2018 ◽  
Vol 877 ◽  
pp. 20-25
Author(s):  
P.K. Mandal
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Aluminium Alloy ◽  
Axial Force ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Measurement ◽  
Traverse Speed ◽  
Age Hardening ◽  
Friction Stir

The cast Al-Zn-Mg 7000 alloy has become one of the most potential structural materials in many engineering fields such as aircraft body, automotive casting due to their high strength to weight ratio, strong age hardening ability, competitive weight savings, attractive mechanical properties and improvement of thermal properties. The cast aluminium alloy has been modified of surface layer through a solid-state technique is called friction stir process (FSP). But basic principle has been followed by friction stir welding (FSW). This process can be used to locally refine microstructures and eliminate casting defects in selected locations, where mechanical properties improvements can enhance component performance and service life. However, some specified process parameters have adopted during experimental works. Those parameters are tool rotation speed (720 rpm), plate traverse speed (80 mm/min), axial force (15 kN), and tool design (i.e., pin height 3.5 mm and pin diameter 3.0 mm), respectively. The main mechanism behind this process likely to axial force and frictional force acting between the tool shoulder and workpiece results in intense heat generation and plastically soften the process material. The specified ratio of rotational speed (720 rpm) to traverse speed (80 mm/min) is considered 9 as low heat input during FSP and its entails low Zn vaporization problem results as higher fracture toughness of aluminium alloy. It is well known that the stirred zone (SZ) consists of refine equiaxed grains produced due to dynamic recrystallization. FSP has been proven to innovatively enhancing of various properties such as formability, hardness and fracture toughness (32.60 MPa√m). The hardness and fracture toughness of double passes AC+FSP aluminium alloy had been investigated by performing Vicker’s hardness measurement and fracture toughness (KIC)(ASTM E-399 standard) tests. Detailed observations with optical microscopy, Vicker’s hardness measurement, SEM, TEM, and DTA analysis have conducted to analyse microstructure and fracture surfaces of double passes FSP aluminium alloy.

Sign in / Sign up

Export Citation Format

Share Document