Properties of welded joints of the Al – Zn – Mg – Ca alloy doped by microadditivies of zirconium and scandium

2021 ◽  
pp. 84-92
Author(s):  
P. K. Shurkin ◽  
Zh. A. Karpova ◽  
A. F. Musin ◽  
R. A. Latypov
Keyword(s):  
Solid Solution ◽  
Base Metal ◽  
Welded Joints ◽  
Volume Fraction ◽  
Aluminum Matrix ◽  
Spherical Particles ◽  
Alloy Sample ◽  
Initial State ◽  
Microstructural Investigation ◽  
Aluminum Solid Solution

This work is devoted to the study of the structure and properties of welded joints of hot-rolled sheets from the aluminum alloy Al – 4%Zn – 2.5%Mg – 2.5%Ca – 0.2%Zr – 0.1%Sc. The joints were obtained by manual argon-arc method (TIG-welding) using a wire of own production from the base metal composition (sample AlCa) and standard welding wire Of SvAMg5 alloy (sample AlMg). It is shown that in the cast state the alloy structure consists of an aluminum solid solution (Al) (which contains 2.9% Zn, 2.5% Mg, 0.28% Zr and 0.12% Sc) and eutectic crystals of the phase (Al, Zn)4Ca with a volume fraction of ~7.6%. Microstructural investigation of wrought products showed that the formation of a structure consisting of an aluminum matrix and uniformly distributed spherical particles with a diameter of less than 2 microns occurs as a result of hot rolling with a compression ratio of 95%. The quality of welded joints produced using different additives meets the requirements for the absence of internal defects. The structure in the middle of the joints corresponds to the cast structure of the alloy and has hardness (~80 HV) inferior to the hardness (~105 HV) of the main deformed alloy. Heat-affected zone retains a relatively high hardness (at 95 HV), which is associated with a stabilizing effect of dispersed particles of the eutectic phase (Al, Zn)4Ca, and also presence of nanoparticles of the phase Al3(Zr,Sc) in the original sheet. Additional annealing of welds at 350 oC resulted in degradation of the hardness of the AlMg sample to less than 70 HV and relative cross-sectional hardness equalization in the AlCa sample to more than 90 HV. This effect can be explained by the dispersion hardening in case of the AlCa sample due to the separation of coherent nanoparticles of the Al3(Zr, Sc) phase with the L12 structure during the decay of a supersaturated aluminum solid solution. The results of mechanical tests confirmed the advantages of the strength properties of the AlCa sample over the values of the AlMg sample. All samples in the initial state and annealed sample AlMg have strength coefficients relative to the base metal from 72.4 to 75.3. The greatest mechanical properties can be achieved in the welded joint AlCa in the annealed state: UTS = 274±2 MPa, YS = 181±20 MPa, El = 2.9±0.8 %, which corresponds to a coefficient of more than 80%. This paper was prepared in the framework of the Assignment No. 11.2072.2017/4.6 for implementing a project on the following subject: Developing a process for obtaining deformed semi-finished products made of aluminium-matrix eutectic composites hardened with L12 phase nanoparticles with no quenching applied.

scholarly journals Increasing of the Mechanical Properties of Friction Stir Welded Joints of 6061 Aluminum Alloy by Introducing Alumina Particles

2017 ◽  
Vol 17 (2) ◽  
pp. 29-40 ◽  
Author(s):  
M. A. Tashkandi ◽  
J. A. Al-Jarrah ◽  
M. Ibrahim
Keyword(s):  
Aluminum Alloy ◽  
Base Metal ◽  
Welded Joints ◽  
Volume Fraction ◽  
Welding Process ◽  
Welding Zone ◽  
6061 Aluminum Alloy ◽  
Friction Stir ◽  
Alumina Particles ◽  
Welding Line

AbstractThe main aim of this investigation is to produce a welding joint of higher strength than that of base metals. Composite welded joints were produced by friction stir welding process. 6061 aluminum alloy was used as a base metal and alumina particles added to welding zone to form metal matrix composites. The volume fraction of alumina particles incorporated in this study were 2, 4, 6, 8 and 10 vol% were added on both sides of welding line. Also, the alumina particles were pre-mixed with magnesium particles prior being added to the welding zone. Magnesium particles were used to enhance the bonding between the alumina particles and the matrix of 6061 aluminum alloy. Friction stir welded joints containing alumina particles were successfully obtained and it was observed that the strength of these joints was better than that of base metal. Experimental results showed that incorporating volume fraction of alumina particles up to 6 vol% into the welding zone led to higher strength of the composite welded joints as compared to plain welded joints.

scholarly journals Structural and Mechanical Properties of Amorphous Si3N4 Nanoparticles Reinforced Al Matrix Composites Prepared by Microwave Sintering

Ceramics ◽  
2019 ◽  
Vol 2 (1) ◽  
pp. 126-134 ◽  
Author(s):  
Manohar Mattli ◽  
Penchal Matli ◽  
Abdul Shakoor ◽  
Adel Amer Mohamed
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Yield Strength ◽  
Volume Fraction ◽  
Microwave Sintering ◽  
Aluminum Matrix ◽  
Microstructural Investigation ◽  
Porosity Level ◽  
Amorphous Si3n4 ◽  
Al Matrix

The present study focuses on the synthesis and characterization of amorphous silicon nitride (Si3N4) reinforced aluminum matrix nanocomposites through the microwave sintering process. The effect of Si3N4 (0, 1, 2 and 3 wt.%) nanoparticles addition to the microstructure and mechanical properties of the Al-Si3N4 nanocomposites were investigated. The density of Al-Si3N4 nanocomposites increased with increased Si3N4 content, while porosity decreased. X-ray diffraction (XRD) analysis reveals the presence of Si3N4 nanoparticles in Al matrix. Microstructural investigation of the nanocomposites shows the uniform distribution of Si3N4 nanoparticles in the aluminum matrix. Mechanical properties of the composites were found to increase with an increasing volume fraction of amorphous Si3N4 reinforcement particles. Al-Si3N4 nanocomposites exhibits higher hardness, yield strength and enhanced compressive performance than the pure Al matrix. A maximum increase of approximately 72% and 37% in ultimate compressive strength and 0.2% yield strength are achieved. Among the synthesized nanocomposites, Al-3wt.% Si3N4 nanocomposites displayed the maximum hardness (77 ± 2 Hv) and compressive strength (364 ± 2 MPa) with minimum porosity level of 1.1%.

scholarly journals Influence of Morphology of Intermetallic Particles on the Microstructure and Properties Evolution in Severely Deformed Al-Fe Alloys

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 815
Author(s):  
Andrey Medvedev ◽  
Maxim Murashkin ◽  
Nariman Enikeev ◽  
Evgeniy Medvedev ◽  
Xavier Sauvage
Keyword(s):  
Solid Solution ◽  
Volume Fraction ◽  
High Pressure Torsion ◽  
Intermetallic Particle ◽  
Intermetallic Phase ◽  
Particle Morphology ◽  
Initial State ◽  
Intermetallic Particles ◽  
The Difference ◽  
Average Size

This study focuses on the difference in microstructural features and physical properties of Al-2Fe and Al-4Fe alloys subjected to large plastic straining. The difference in the intermetallic particle morphology in the initial state is shown to be a key parameter influencing the particle and grain fragmentation process and, as a result, the properties of these two alloys. We demonstrate that the shape and average size of Al-Fe intermetallic particles provide stronger effect on the microstructure evolution during high pressure torsion (HPT) than their volume fraction. The formation of Fe supersaturated solid solution in Al in these two alloys during deformation is discussed in connection to the morphology of the intermetallic phase. The major microstructural attributes, responsible for the solid solution formation, are highlighted.

Fine Microstructure of a Mechanically Alloyed Oxide Dispersion Strengthened Nickel-Base Superalloy

1977 ◽  
Vol 35 ◽  
pp. 298-299
Author(s):  
Jordi Marti ◽  
Timothy E. Howson ◽  
David Kratz ◽  
John K. Tien
Keyword(s):  
Solid Solution ◽  
Volume Fraction ◽  
Stress Rupture ◽  
Oxide Dispersion Strengthened ◽  
Solid Solution Alloy ◽  
Oxide Dispersion ◽  
Creep And Stress Rupture ◽  
Mechanically Alloyed ◽  
Fine Microstructure ◽  
Nickel Base

The previous paper briefly described the fine microstructure of a mechanically alloyed oxide dispersion strengthened nickel-base solid solution. This note examines the fine microstructure of another mechanically alloyed system. This alloy differs from the one described previously in that it is more generously endowed with coherent precipitate γ forming elements A1 and Ti and it contains a higher volume fraction of the finely dispersed Y2O3 oxide. An interesting question to answer in the comparative study of the creep and stress rupture of these two ODS systems is the role of the precipitate γ' in the mechanisms of creep and stress rupture in alloys already containing oxide dispersoids.The nominal chemical composition of this alloy is Ni - 20%Cr - 2.5%Ti - 1.5% A1 - 1.3%Y203 by weight. The system receives a three stage heat treatment-- the first designed to produce a coarse grain structure similar to the solid solution alloy but with a smaller grain aspect ratio of about ten.

Estimation of Some Mechanical Properties for Similar & Dissimilar Welded Joints

2014 ◽  
Vol 2 (1) ◽  
pp. 59-76
Author(s):  
Abdullah Daie'e Assi
Keyword(s):  
Stainless Steel ◽  
Carbon Steel ◽  
Austenitic Stainless Steel ◽  
Base Metal ◽  
Welded Joints ◽  
Plate Thickness ◽  
Low Carbon Steel ◽  
Dissimilar Metals ◽  
Low Carbon ◽  
Steel Type

This research deals with the choice of the suitable filler metal to weld the similar and dissimilar metals (Low carbon steel type A516 & Austenitic stainless steel type 316L) under constant conditions such as, plate thickness (6 mm), voltage (78 v), current (120 A), straight polarity. This research deals with three major parts. The first parts Four types of electrodes were used for welding of dissimilar metals (C.St A516 And St.St 316L) two from mild steel (E7018, E6013) and other two from austenitic stainless steel (E309L, E308L) various inspection were carried out include (Visual T., X-ray T., δ- Ferrite phase T., and Microstructures T.) and mechanical testing include (tensile T., bending T. and micro hardness T.) The second parts done by used the same parameters to welding similar metals from (C.St A516) Or (St.St 316L). The third parts deals with welding of dissimilar weldments (C.St And St.St) by two processes, gas tungsten are welding (GTAW) and shielded metal are welding (SMAW).        The results indicated that the spread of carbon from low carbon steel to the welding zone in the case of welding stainless steel elect pole (E309L) led to Configuration Carbides and then high hardness the link to high values ​​compared with the base metal. In most similar weldments showed hardness of the welding area is  higher than the hardness of the base metal. The electrode (E309L) is the most suitable to welding dissimilar metals from (C.St A516 With St.St 316L). The results also showed that the method of welding (GTAW) were better than the method of welding (SMAW) in dissimilar welded joints (St.St 316L with C.St A516) in terms of irregular shape and integrity of the welding defects, as well as characterized this weldments the high-lift and resistance ductility good when using the welding conditions are similar.

Effect of Titanium Carbide Particles on Mechanical Properties of Aluminum Matrix Composites

2017 ◽  
Vol 5 (2) ◽  
pp. 20-30
Author(s):  
Zaman Khalil Ibrahim
Keyword(s):  
Mechanical Properties ◽  
Titanium Carbide ◽  
Compression Strength ◽  
Volume Fraction ◽  
Aluminum Matrix ◽  
Aluminum Matrix Composites ◽  
Matrix Composites ◽  
Powder Metallurgy Technique ◽  
Carbide Particles ◽  
Properties Of Composites

In this research aluminum matrix composites (AMCs) was reinforced by titanium carbide (TiC) particles and was produced. Powder metallurgy technique (PM) has been used to fabricate AMCs reinforced with various amounts (0%, 4%, 8%, 12%, 16% and 20% volume fraction) of TiC particles to study the effect of different volume fractions on mechanical properties of the Al-TiC composites. Measurements of compression strength and hardness showed that mechanical properties of composites increased with an increase in volume fraction of TiC Particles. Al-20 % vol. TiC composites exhibited the best properties with hardness value (97HRB) and compression strength value (275Mpa).

Structure and Hardness of Cryorolled and Heat-Treated 2xxx Aluminum Alloy

2010 ◽  
Vol 667-669 ◽  
pp. 925-930
Author(s):  
S.V. Krymskiy ◽  
Elena Avtokratova ◽  
M.V. Markushev ◽  
Maxim Yu. Murashkin ◽  
O.S. Sitdikov
Keyword(s):  
Heat Treatment ◽  
Solid Solution ◽  
Plastic Deformation ◽  
Aluminum Alloy ◽  
Severe Plastic Deformation ◽  
Coarse Grained ◽  
Aging Response ◽  
Heat Treated ◽  
Aluminum Solid Solution ◽  
A Cell

The effects of severe plastic deformation (SPD) by isothermal rolling at the temperature of liquid nitrogen combined with prior- and post-SPD heat treatment, on microstructure and hardness of Al-4.4%Cu-1.4%Mg-0.7%Mn (D16) alloy were investigated. It was found no nanostructuring even after straining to 75%. Сryodeformation leads to microshear banding and processing the high-density dislocation substructures with a cell size of ~ 100-200 nm. Such a structure remains almost stable under 1 hr annealing up to 200oC and with further temperature increase initially transforms to bimodal with a small fraction of nanograins and then to uniform coarse grained one. It is found the change in the alloy post–SPD aging response leading to more active decomposition of the preliminary supersaturated aluminum solid solution, and to the alloy extra hardening under aging with shorter times and at lower temperatures compared to T6 temper.

A Parametric Numerical Study of Radiative Transfer in Thermotropic Materials

2013 ◽  
Author(s):  
Adam C. Gladen ◽  
Susan C. Mantell ◽  
Jane H. Davidson
Keyword(s):  
Particle Size ◽  
Radiative Transfer ◽  
Optical Thickness ◽  
Parametric Study ◽  
Volume Fraction ◽  
Numerical Study ◽  
Anisotropic Scattering ◽  
Index Of Refraction ◽  
Spherical Particles ◽  
Size Parameter

A thermotropic material is modeled as an absorbing, thin slab containing anisotropic scattering, monodisperse, spherical particles. Monte Carlo ray tracing is used to solve the governing equation of radiative transfer. Predicted results are validated by comparison to the measured normal-hemispherical reflectance and transmittance of samples with various volume fraction and relative index of refraction. A parametric study elucidates the effects of particle size parameter, scattering albedo, and optical thickness on the normal-hemispherical transmittance, reflectance, and absorptance. The results are interpreted for a thermotropic material used for overheat protection of a polymer solar absorber. For the preferred particle size parameter of 2, the optical thickness should be less than 0.3 to ensure high transmittance in the clear state. To significantly reduce the transmittance and increase the reflectance in the translucent state, the optical thickness should be greater than 2.5 and the scattering albedo should be greater than 0.995. For optical thickness greater than 5, the reflectance is asymptotic and any further reduction in transmittance is through increased absorptance. A case study is used to illustrate how the parametric study can be used to guide the design of thermotropic materials. Low molecular weighted polyethylene in poly(methyl methacrylate) is identified as a potential thermotropic material. For this material and a particle radius of 200 nm, it is determined that the volume fraction and thickness should equal 10% and 1 mm, respectively.

The Influence of Multiple Inclusions on the Cauchy Stress of a Spherical Particle-Reinforced Composite Under Uniaxial Loading

2014 ◽  
Author(s):  
Ke Niu ◽  
Armin Abedini ◽  
Zengtao Chen
Keyword(s):  
Spherical Particle ◽  
Single Particle ◽  
Volume Fraction ◽  
Unit Cell ◽  
Spherical Particles ◽  
Uniaxial Tensile ◽  
Cauchy Stress ◽  
Particle Volume ◽  
Volume Fractions ◽  
Unit Cells

This paper investigates the influence of multiple inclusions on the Cauchy stress of a spherical particle-reinforced metal matrix composite (MMC) under uniaxial tensile loading condition. The approach of three-dimensional cubic multi-particle unit cell is used to investigate the 15 non-overlapping identical spherical particles which are randomly distributed in the unit cell. The coordinates of the center of each particle are calculated by using the Random Sequential Adsorption algorithm (RSA) to ensure its periodicity. The models with reinforcement volume fractions of 10%, 15%, 20% and 25% are evaluated by using the finite element method. The behaviour of Cauchy stress for each model is analyzed at a far-field strain of 5%. For each reinforcement volume fraction, four models with different particle spatial distributions are evaluated and averaged to achieve a more accurate result. At the same time, single-particle unit cell and analytical model were developed. The stress-strain curves of multi-particle unit cells are compared with single-particle unit cells and the tangent homogenization model coupled with the Mori-Tanaka method. Only little scatters were found between unit cells with the same particle volume fractions. Multi-particle unit cells predict higher response than single particle unit cells. As the volume fraction of reinforcements increases, the Cauchy stress of MMCs increases.

Influence of Rotary Friction Welding Parameters on Tensile Strength and Length of TMAZ of Dissimilar Welded Joints from 32G2 and 40KhN Steels

2021 ◽  
Vol 410 ◽  
pp. 299-305
Author(s):  
Artem S. Atamashkin ◽  
Elena Y. Priymak ◽  
Elena A. Kuzmina
Keyword(s):  
Tensile Strength ◽  
Base Metal ◽  
Process Parameters ◽  
Welded Joints ◽  
Friction Welding ◽  
Tensile Tests ◽  
Welding Parameters ◽  
Rotary Friction Welding ◽  
Study Results ◽  
Friction Pressure

In this work, pipe billets with a diameter of 73 mm and a wall thickness of 9 mm from steels 32G2 and 40KhN are friction welded with an aim to optimize the process parameters. The friction pressure, the forging pressure and the length of the fusion varied. After the implementation of various welding modes, tensile tests and metallographic studies were carried out. The optimal welding parameters have been established, which make it possible to obtain tensile strength at the level of the 32G2 base metal. The study results of the microstructure and SEM fractographs after the optimal welding mode are presented.

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