An Experimental Analysis to Determine the Effects of Welding Parameters on Tensile Strength of Hot Air Welded Poly Vinyl Chloride (PVC) Plastic

Author(s):  
Md Shakibul Haque ◽  
Inayat Hussain ◽  
Athar Hussain ◽  
Mohd Anees Siddiqui

The present work has been carried out to study the effect of some input parameters on the desired response in the Poly Vinyl Chloride (PVC) plastic, welded by hot air technique. The effect of hot air temperature, welding speed and air flow rate has been evaluated on the Tensile Strength, of the weld bead deposited. These responses have been analysed using the analysis of variance (ANOVA) and experimental modeling. Plots of significant factors and experimental modeling have been used to determine the best fit relationship between the responses and the model parameters using MINITAB 17. This has been used to determine the most influencing parameter.

2020 ◽  
Vol 26 (2) ◽  
pp. 62-69
Author(s):  
Farida Ali ◽  
Tuti I. Sari ◽  
Andi A. Siahaan ◽  
Al-Kautsar D. Arya ◽  
Tri Susanto

Penelitian ini untuk mengetahui pengaruh penambahan Natural Rubber (NR) dan Epoxidation Natural Rubber (ENR-46) dengan kompatibiliser Chlorprene Rubber (CR) pada aplikasi kompon termoplastik Poly Vinyl Chloride (PVC) dan Nitrile Butadiene Rubber (NBR), variabel penelitian meliputi ENR-46/PVC/NBR/CR, NR/PVC/NBR/CR dan CR-NR/PVC/NBR, CR-ENR-46/PVC/NBR. Parameter pengujian sifat fisik-mekanik : Hardness (Shore A), Tensile Strength (Mpa), Elongation at Break (%) dan ketahanan terhadap pelarut minyak (n-Pentane, Toluene, Hexane dan Pertalite). Hasil penelitian didapatkan untuk sifat fisik-mekanik, semakin banyak penambahan NR Kekerasan kompon termoplastik akan menurun, Tensile Strength dan Elongation at Break kompon akan meningkat begitu juga dengan CR-NR. Tetapi berbanding terbalik hasilnya untuk ENR-46 dan CR-ENR-46. Pengujian Ketahanan terhadap pelarut minyak semakin banyak penambahan ENR-46 Ketahanan kompon termoplastik terhadap pelarut akan meningkat, hasil yang sama juga pada CR-ENR-46. Tetapi berbanding terbalik hasilnya dengan penambahan NR dan CR-NR pada kompon termoplastik.


Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1079
Author(s):  
Jacek Mirowski ◽  
Rafał Oliwa ◽  
Mariusz Oleksy ◽  
Jolanta Tomaszewska ◽  
Joanna Ryszkowska ◽  
...  

This study examined, the effect of chemically extracted raspberry pomace on the thermal stability, mechanical properties, flammability, chemical structure and processing of poly(vinyl chloride). It was observed that the pomace in this study was used to extract naphtha, thereby permitting the removal of bio-oil as a factor preventing the obtaining of homogeneous composites. Furthermore, adding 20% raspberry pomace filler after extraction extended the thermal stability time for the composites by about 30%. It was observed that composite density, impact strength, and tensile strength values decreased significantly with increasing concentrations of filler in the PVC matrix. At the same time, their modulus of elasticity and Shore hardness increased. All tested composites were characterized by a good burning resistance with a flammability rating of V0 according to the UL94 test. Adding 20 to 40% of a natural filler to the PVC matrix made it possible to obtain composites for the production of flame resistant elements that emitted less hydrogen chloride under fire conditions while ensuring good rigidity.


2011 ◽  
Vol 471-472 ◽  
pp. 167-172 ◽  
Author(s):  
Riza Wirawan ◽  
S.M. Sapuan ◽  
Khalina Abdan ◽  
Robiah Bt. Yunus

Sugarcane bagasse is divided into two main components, pith and rind, with “pith” representing the inner part of the sugarcane bagasse and “rind” as the outer part. In this study, the tensile and impact properties of untreated pith/ poly(vinyl chloride) composites were compared to that of untreated rind composites using the same matrix with variation of fibre content. It was observed that the tensile strength and modulus of rind/PVC composites are higher than the unfilled PVC at composite fibre contents of 30% and 40%. Additionally, the rind composites exhibited superior strength and stiffness in comparison with the pith composites.


Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1711 ◽  
Author(s):  
Yu-Kai Wang ◽  
Fang-Chang Tsai ◽  
Chao-Chen Ma ◽  
Min-Ling Wang ◽  
Shiao-Wei Kuo

In this study, we investigated the influence of methacryl-functionalized polyhedral oligomeric silsesquioxane (MA-POSS) nanoparticles as a plasticizer and thermal stabilizer for a poly(vinyl chloride) (PVC) homopolymer and for a poly(vinyl chloride)/dissononyl cyclohexane-1,2-dicarboxylate (PVC/DINCH) binary blend system. The PVC and the PVC/DINCH blend both became flexible, with decreases in their glass transition temperatures and increases in their thermal decomposition temperatures, upon an increase in MA-POSS content, the result of hydrogen bonding between the C=O groups of MA-POSS and the H–CCl units of the PVC, as determined using infrared spectroscopy. Furthermore, the first thermal decomposition temperature of the pure PVC, due to the emission of HCl, increased from 290 to 306 °C, that is, the MA-POSS nanoparticles had a retarding effect on the decomposition of the PVC matrix. In tensile tests, all the PVC/DINCH/MA-POSS ternary blends were transparent and displayed flexibility, but their modulus and tensile strength both decreased, while their elongation properties increased, upon an increase in MA-POSS concentration, both before and after thermal annealing. In contrast, the elongation decreased, but the modulus and tensile strength increased, after thermal annealing at 100 °C for 7 days.


2015 ◽  
Vol 35 (3) ◽  
pp. 223-229 ◽  
Author(s):  
Guangtian Liu

Abstract Grafting polymerization is a valuable method for the modification of the chemical and physical properties of polymer surfaces. In this paper, the grafting of cationic vinyl monomer with quaternary ammonium groups, i.e., methacryloxyethyltrimethyl ammonium chloride (DMC), onto the isotactic polypropylene (iPP) granule was performed by the suspension solid-state grafting process. The technique offers new opportunities in modification of polyolefins, which has advantages of being solventless and having a lower process temperature. The grafted PP [PP-g-(St-co-DMC)] was systematically characterized by using various analytic tools including Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The FTIR spectra of the grafted iPP confirmed that DMC was successfully grafted onto the iPP backbone. The results of TGA and the hydrophilicity measurement indicated that the thermal stability of the grafted iPP was enhanced remarkably, and the hydrophilicity was also enhanced due to the addition of hydrophilic quaternary ammonium groups. Furthermore, the mechanical properties effect of PP-g-(St-co-DMC) on PP/poly(vinyl chloride) (PVC) blends was investigated. The measurements of tensile strength and impact strength indicated that the PP-g-(St-co-DMC) could remarkably enhance compatibility of PP/PVC blends. The tensile strength and the impact strength of PP/PVC blends with a concentration of PP-g-(St-co-DMC) at 4% (wt) increased up to 19.15% and 74.48%, respectively.


2021 ◽  
pp. 152808372110575
Author(s):  
Muktar S Hussen ◽  
Yordan K Kyosev ◽  
Kathrin Pietsch ◽  
Stefan Rothe ◽  
Abera K Kabish

Using a lapped seam, PVC-coated hybrid textiles with uniform thickness were bonded by continuous ultrasonic welding and conventional joining method with the help of hot air tape welding technique for weather protection purposes. Three fundamental sewing parameters at two distinct levels and three primary welding parameters at three levels based on 6 and 12 mm welding widths were used. To consider the effect of welding and sewing parameters on seam strength, full factorial designs of experiments were designed, fabricated, and tested. The thermal behavior and possibility of chemical conversion in the welding zone under the influence of ultrasonic vibrations were examined. Variation in width of heat-affected zone of weld seam was measured. The seam strength of ultrasonic weld seam compared with that of conventional seams, and superior seam strength yielding parametric levels were assessed. The parametric influence of both joining techniques on seam quality and their tendencies in the relationship were analyzed statistically. The weld seam strength (1256.392 and 2116.93 N/50 mm) was optimized numerically and identified its trend with the variation of the weld seam. The discovered relationship led to the conclusion that the variation in the weld seam can be used to estimate the tensile strength of the weld seam through the developed effective numerical model as a non-destructive testing method, and its outcome was successful as a destructive testing method. The result shows that the ultrasonic weld seam provided a higher tensile strength ( > 75%) than the conventional seam for both evaluated welding widths and obtained statistically significant results.


2017 ◽  
Vol 890 ◽  
pp. 196-203
Author(s):  
Patcharaporn Thitiwongsawet ◽  
Supattra Saetan ◽  
Paponsan Siangsanoh

Composite films from sugarcane bagasse fibers (SBF), coconut coir fibers (CCF) and water hyacinth fibers (WHF)/poly (vinyl chloride) (PVC) were successfully fabricated by solvent-casting technique. Fibers were treated with sodium hydroxide alkali solution and followed by vinyltriethoxysilane solution. Both untreated fibers (USBF, UCCF, and UWHF) and treated fibers (TSBF, TCCF, and TWHF) were incorporated into PVC solutions at concentrations of 5-15% w/w based on total solid weight. The average diameters of TSBF, TCCF, and TWHF were 145±17 μm, 164±15 μm, and 128±12 μm, respectively. Tensile strengths of PVC/treated fibers were higher than those of PVC/untreated fibers. Tensile strength, tensile modulus, and elongation at break of composite films were lower than those of neat PVC films. In case of PVC/TSBF and PVC/TCCF, tensile strength and modulus were decreased, whereas, these properties of PVC/TWHF were increased with increasing amount of fibers. Among these composite films, PVC/15TWHF had the highest tensile strength and modulus which were 7.1±0.2 and 350±27 MPa, respectively. Composite films of PVC/15TSBF, PVC/15TCCF, and PVC/15TWHF were thermally stable than the neat PVC film. The amounts of water absorption of composite films were increased with time and with increasing amount of fibers. The results showed the potential for using PVC/natural fiber composite films in packaging application in which the tensile strength and tensile modulus were comparable to that of conventional film such as low density polyethylene (LDPE).


1997 ◽  
Vol 12 (5) ◽  
pp. 1183-1186 ◽  
Author(s):  
Rodney Speel ◽  
Peter K. LeMaire

The direct current (dc) electrical conductivity of the conducting polymer Versicon™ blended in poly(vinyl chloride) (PVC) was measured from 25 K to 310 K. The data were fitted to various electrical transport models, and the best fit was found with the fluctuation-induced tunneling model, suggesting that tunneling dominates in the mode of electron transport at low temperatures. The parameters, T1 and T0 from the fluctuation-induced tunneling model, were found to be 625 K and 129 K, respectively. The interparticle distance was estimated to be about 13 Å. At higher temperatures, the plot of the log of resistivity versus the reciprocal of the temperature was linear, indicating that thermally activated hopping dominated the mode of electrical transport at these temperatures. The results support earlier findings that VersiconTM forms continuous aggregates in blends. The results also support growing evidence in the literature that these types of aggregate formation tend to strongly influence the mode of electrical transport in composites.


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