scholarly journals Intensification of the recovery of hydraulic equipment parts by iron in the electrolyte flow

2021 ◽  
Vol 1 (4) ◽  
pp. 63-70
Author(s):  
YU.E. Kisel' ◽  
◽  
S.P. Simokhin ◽  
S.A. Murachev ◽  
◽  
...  
Keyword(s):  
High Speed ◽  
High Efficiency ◽  
Field Tests ◽  
Physical And Mechanical Properties ◽  
Electrolyte Flow ◽  
Hardened Alloy ◽  
Wide Range ◽  
Alloy Steels ◽  
Cost Of Materials ◽  
Iron Coatings

The technology of bath-free ironing of parts in an electrolyte flow with simultaneous hydrome-chanical activation of the growing surface is proposed. Its advantages over the traditional type of coating are introduced. The structure, some physicomechanical and operational properties of iron coatings were studied depending on the electrolysis regimes and the composition of electrolytes. The possibility of high-speed electrodeposition of iron with a wide range of physical and mechanical properties is shown. There were shown the electrolysis modes, which make it possible to obtain high-quality strong-adhered pure-iron coatings with a wear resistance several times higher than hardened alloy steels and a precipitation growth rate tens of times higher than with traditional iron-ing. A typical technological process of parts ironing was developed. It was tested on the example of restoration of hydraulic valve spools of agricultural machinery. The design of an installation and an electrochemical cell for ironing the valve hydraulic distributors, providing optimal hydrodynamic conditions when applying coatings to worn surfaces, was proposed. Recommendations for the post-electrolysis treatment of restored parts by iron are given. Bench and field tests of hydraulic valves with remanufactured valves were carried out. They confirmed the results of laboratory studies, and showed that no malfunctions were identified during the operation period. Technical and economic calculations have shown the high efficiency of the proposed technology in comparison with tradi-tional ironing. The introduction of the technology in production will reduce the production area and the time spent on restoring parts by increasing the productivity of the iron process and reducing the number of operations, reducing the cost of materials for preparing electrolytes by reducing the op-eration of anodic treatment and washing, and increasing the reliability of the technology by improv-ing its structural scheme.

scholarly journals TECHNOLOGICAL FEATURES OF PARTS WITH COMPLEX SURFACES MACHINING

2018 ◽  
Vol 22 (1) ◽  
pp. 71-77
Author(s):  
E. A. Kudryashov ◽  
I. М. Smirnov ◽  
D. V. Grishin
Keyword(s):  
Technological Process ◽  
High Efficiency ◽  
Field Tests ◽  
Physical And Mechanical Properties ◽  
The Body ◽  
Complex Surfaces ◽  
Creep Feed ◽  
Cutting Tool Design ◽  
Assembly Component ◽  
Container Type

The complexity of the technology of machining by cutting complex surfaces of parts heterogeneous in terms of physical and mechanical properties and different machinability, and, in particular, of metals (aluminum) and plastics (polyurethane and polyethylene), which form an assembly component, a section of the container-type countermine system is defined in the paper. The description of technological process operations of machining of a basic detail of an item, the body, is given. Features, the presence of which creates not only difficulties in the implementation of the technological process of manufacturing a base part, but is not permissible in the operation of a defense-purpose item are revealed. The article proposes design and technological solutions for the use of a new cutting tool design, capable to eliminate errors of creep feed drilling, avoid sticking of the material of the protective shell and casing on the active cutting part, exclude damage to the contact body and thereby ensure the specified performance of the item , Field tests of a container-type countermine system with basic parts manufactured using the new tool and technology have shown high efficiency of the decisions taken.

scholarly journals Creation of New Analogues of Natural Phytogormons for Increasing the Yield of Agricultural Crops

2018 ◽  
Vol 7 (3.32) ◽  
pp. 59
Author(s):  
Zhylkybaev Oral ◽  
Alimzhanova Mereke ◽  
Ashimuly Kazhybek ◽  
Shoinbekova Sabina ◽  
Tukenova Zulfia
Keyword(s):  
Biological Activity ◽  
Growth Regulator ◽  
High Efficiency ◽  
Field Tests ◽  
Dry Mass ◽  
Water Soluble ◽  
High Yield ◽  
Small Scale ◽  
Wide Range ◽  
Reference Preparation

Synthesis of new potential plant growth regulators (analogues of natural phytohormones) is accomplished by mixing an equimolar mixture of aryloxypropin and 1-methylpiperidin-4-one under the conditions of Favorsky's reactions. New derivatives of acetylene aminoalcohols - the ZhOT series - have been obtained. The structure of the synthesized compounds was established by IR and NMR 1H spectroscopy. Screening of their water-soluble forms, on wheat and barley seeds, two preparations (ZhOT-4 and ZhOT-7) were selected, which exceed both the control and standards of known phytohormones, such as heteroauxin (indolyl-3-acetic acid), 6-BAP (6-benzylaminopurine) for further testing. Conducted in-depth laboratory and demonstration field tests on cereals (wheat and barley) showed high efficiency of ZhOT-4 and ZhOT-7, the indicators of which exceeded the well-known reference preparation - Agrostimulin (Ukraine). The growth regulating activity of synthesized compounds was determined. Processing of wheat seeds ZhOT-4 and ZhOT-7 increased the field germination of seeds, plant height, leaf area, the mass of the aerial part and the total area. The conducted studies showed that the biological activity of the tested compounds largely depends on the concentration and the best growth regulator is ZhOT-4. The activity of the synthesized growth regulatory compounds has been determined. Treatment of seeds of with ZhOT-4 and ZhOT-7 increased seed germination, height of plants, leave areas, weight of an elevated part and the total area, weight of an elevated part and the total area. Studies have shown that the biological activity of tested compounds is largely dependent on the concentration and the best growth regulator is ZhОТ-4. Thus, the advanced laboratory and demonstration (small-scale) comparative tests of ZhOT-4 and ZhOT-7 and the well-known reference preparation "Agrostimulin" (Ukraine) for cereals (wheat and barley) showed high efficiency of new synthesized preparations. The use of ZhOT preparations increases the germination and germination energy, the number of spikelets, the mass of grains, the bushiness and the yield of wheat and barley, leads to the accumulation of dry mass in both the ground and underground parts of plants. The advantages of ZhOT-4 and ZhOT-7 are: high efficiency, a wide range of cultures, good solubility in water, low application dose of 0.0001% by active ingredient (1g per 1t of water) or 13-50 mg per hectare, comparable to natural phytohormones, long shelf life, safety, high yield of target products, sequential 3-stage reaction in one reactor. 

HIGH-SPEED INDUSTRIAL REAL-TIME NETWORK OF CYBERPHYSICAL SYSTEMS

2019 ◽  
pp. 46-52
Author(s):  
A. A. Zelensky
Keyword(s):  
Real Time ◽  
Cycle Time ◽  
High Speed ◽  
High Efficiency ◽  
Industrial Robot ◽  
Field Tests ◽  
Industrial Robots ◽  
Third Party ◽  
Industrial Equipment ◽  
Industrial Automation

The construction of a high-speed industrial real-time network based on FPGA (Field-Programmable Gate Array) for the control of machines and industrial robots is considered. A brief comparative analysis of the performance of the implemented Ethernet-based Protocol with industrial protocols of other leading manufacturers is made. The aim of the research and development of its own industrial automation Protocol was to reduce the dependence on third-party real-time protocols based on Ethernet for controlling robots, machines and technological equipment. In the course of the study, the requirements for the network of the motion control system of industrial equipment were analyzed. In order to synchronize different network nodes and provide short exchange cycle time, an industrial managed switch was developed, as well as a specialized hardware controller for processing Ethernet packets for end devices, presented as a IP-core. A key feature of the developed industrial network is that the data transmission in it is completely determined, and the exchange cycle time for each of the network devices can be configured individually. High efficiency and performance of implemented network devices became possible due to the use of hardware solutions based on FPGAs. All solutions described in the article as part of a modular digital system have been successfully tested in the control of machines and industrial robot. The results of field tests show that the use of FPGAs and soft processors with specialized peripheral IP-blocks can significantly reduce the tact of managing industrial equipment through the use of hardware computing structures, which indicates the promise of the proposed approach for solving industrial automation tasks.

MAXITE

Alloy Digest ◽  
1986 ◽  
Vol 35 (7) ◽  
Keyword(s):  
Tool Steel ◽  
High Speed ◽  
Single Point ◽  
Cutting Tools ◽  
Heat Treating ◽  
Steel Company ◽  
Hardened Alloy ◽  
Hard Materials ◽  
Alloy Steels ◽  
Chip Removal

Abstract MAXITE is a tungsten-cobalt-vanadium high-speed tool steel. It is best used when maximum chip removal with single-point cutting tools is of primary importance. Tools made from Maxite will cut tough and hard materials such as stainless steels and hardened alloy steels with relative ease. It is excellent for cutting weld flashings and gritty, scaly hard castings. Among its many applications are drills, lathe tools, planer tools, cutoff tools and roll-turning tools. This datasheet provides information on composition and hardness. It also includes information on wear resistance as well as forming, heat treating, and machining. Filing Code: TS-461. Producer or source: Columbia Tool Steel Company.

scholarly journals Possibility of using RIT technology in the ground conditions of Vietnam

2020 ◽  
Vol 177 ◽  
pp. 02005
Author(s):  
Yury Kharin
Keyword(s):  
Soil Structure ◽  
High Efficiency ◽  
Field Tests ◽  
Physical And Mechanical Properties ◽  
Coastal Areas ◽  
Geological Conditions ◽  
Ground Conditions ◽  
Coastal Soils ◽  
Bored Piles ◽  
Water Saturated

The article compares engineering and geological conditions in the coastal areas of Vietnam and Tunisia. A sufficiently high similarity of soil structure and their physical and mechanical properties was noted. Both in Vietnam and in Tunisia, foundations for responsible buildings and structures are arranged on bored piles of the same length of 40-60 meters and a diameter of 600 to 1600 mm. The article provides examples of using super-piles of small-size RIT using recharge impulse technology in conditions of weak water-saturated coastal soils of Tunisia. The high efficiency and cost-effectiveness of the new recharge impulse technology were noted. The article presents photographic materials of the test stand for conducting field tests of piles, presents and analyzes the results of testing piles with vertical static load. The low precipitation of the tested piles and their high load-bearing capacity prove the promise of using super-piles of RIT in the conditions of weak soils of Tunisia and, consequently, in the coastal areas of Vietnam.

scholarly journals ACETOLYSIS OF TECHNICAL OILS AS A BASIS FOR THEIR COMPLEX PROCESSING INTO ALTERNATIVE ONESBIOPRODUCTS OF THE FUEL AND LUBRICANTS INDUSTRY: AN INNOVATIVE METHOD AND TECHNOLOGY

2021 ◽  
pp. 43-57
Author(s):  
V.I. Kyrychenko ◽  
V.V. Kyrychenko ◽  
V.P. Nezdorovin
Keyword(s):  
Economic Efficiency ◽  
High Speed ◽  
High Efficiency ◽  
Fast Method ◽  
Acid Chlorides ◽  
Acylation Reaction ◽  
High Quality ◽  
Second Stage ◽  
Complex Process ◽  
Wide Range

The material of the article reflects the results of the next stage of the systematic study of a very important problem in finding effective methods for processing chemical (T) oils into alternative functionally high quality and high biodegradability bioproducts of the fuel and lubricants (PM) materials. The main object of experimental research is the method of acetolysis of oils as one of the practically unexplored methods in comparison with well-developed methods of alcoholysis and esterolysis of T-oils. Based on the considered mechanism of catalytic and reversible reaction of acetolysis of oils as specific preacylation of their triacetylglycerol molecules, chemical-technological bases of processes of acetolysis of oils of two types are developed, namely: basic – rapeseed (g) and composition on its basis with 20 %, castor oil the so-called "ripritsol-20" (years). The optimal technological parameters for achieving high efficiency of acetolysis processes to obtain high-quality intermediates - mixtures of the corresponding FFAs of the general formulas RрC(O)–OH or RррC(O)–OH have been established. The necessity of combining the process of acetolysis of oils (p) or (pp) as the basis of the first stage of processing technology with the next stage, namely the conversion of VJ acids into more active in the reactions of the next stage derivatives - acid chlorides, and by a known, simple and fast method almost quantitative yield of intermediate products - mixtures of HlAn-VZhK (r) or (rr). The conceptual idea of the complex technology indicates the directions of rational processing of mixtures of VZ acids and their anhydrides (mixtures of HlAn-VZhK) into biocomponents of a wide range of purposes. In the second stage of the complex process, it is proposed to process Hlan-IJK mixtures into main bioproducts - biofuels or basic bio-oils by the well-known technologically and perfect Schotten-Bauman method, which is based on the acylation reaction of alcohols of the appropriate structure with chlorides of a certain type. or HlAn-VZhK (pp). Emphasis is placed on the rather favorable course of the acylation reaction of alcohols by the chosen method, in particular on its irreversibility, high speed under standard conditions, under such conditions high technical and economic efficiency of the second stage technology of the complex process is provided. It is shown that the technological operations of the complex process can be modified, directing them to the production of certain bioproducts, such as biofuels or biooils on the basis of adapted selection of the necessary combinations of raw materials. Thus, new biofuels of ester structure are proposed to be obtained by acylation of methanol or ethanol with mixtures of VOR acid chlorides derived from ripol. While new basic biooils of diester structure are recommended to be obtained by acylation of glycolysis of industrial production (in particular ethylene glycol) with a mixture of HlAn-VZhK, derived from the composite oil ripritsol-20. The presented tables of the calculated material balances of each of the stages of the complex process characterize their technical and economic efficiency and environmental safety. The main functional properties and some operational indicators of the experimental samples of products obtained during the research are determined: both biofuels and basic biooils, and composite ones based on the best mineral and bioproducts, in particular biodiesel and motor min-biooils. The analysis of their characteristics convinces that they do not concede on the functional indicators of quality to the best traditional materials of branch of PM-materials. Bibl. 12, Tab. 5.

Research and Prospects of Improving the Fatigue Life of Wleded Train Bogie Structure

2011 ◽  
Vol 189-193 ◽  
pp. 3292-3295 ◽  
Author(s):  
Bo Lin He ◽  
Ying Xia Yu ◽  
Jing Liu
Keyword(s):  
Power Consumption ◽  
Metal Surface ◽  
High Speed ◽  
Surface Engineering ◽  
High Efficiency ◽  
Fatigue Cracking ◽  
Research Direction ◽  
Fatigue Properties ◽  
Welded Structure ◽  
Wide Range

Because of the high-speed, high transport capacity, low power consumption and a lot of technical and economic advantages, high-speed rail way are universal importance. High-speed railway with the speed of more than 300k/h has been run in China. But fatigue cracking of wleded bogie structure is markedly increased with increasing the train speed. How to avoid fatigue destroy of wleded bogie structure and ensure the safety of transportation are urgent problems to be soved in engineering. A lot of research works have been done at home and abroad. Comparing with traditional surface engineering method, there are many advantages of ultrasonic impact , for example, simple operation, less power consumption, high efficiency, adapt to a wide range, easy to achieve automate production and so on. It is an effective way to surface strengthening of metallic materials. Plastic flow and grain refinement on the metal surface can be obtained by using ultrasonic impact method, and the residual compressive stress on the surface can also be formed. So the mechanical properties of metal surface can be greatly improved. It is new method used in the area of welded structure, especially in the welded bogie structure. It is a new research direction to research the surface nanocrystallization mechanisium of ultrasonic impact, the effect of ultrasonic impac on the fatigue properties and failure mechanisium of wled joint of bogie.

scholarly journals The Differential Gas Turbine Using Electric Transmission

1994 ◽  
Author(s):  
N. C. Balnes ◽  
N. Bressloff
Keyword(s):  
Gas Turbine ◽  
High Speed ◽  
High Efficiency ◽  
Turbine Engines ◽  
Electrical Transmission ◽  
Engine Efficiency ◽  
Power Turbine ◽  
Wide Range ◽  
Recent Developments ◽  
Power Outputs

This paper describes studies of simple gas turbine engines integrated with electrical transmission components. Recent developments in high-speed lightweight electrical machines and compact power electronics have enabled alternators and motors to be produced which can be coupled directly to the shaft of a gas turbine without an intermediate gearbox. For applications which require a wide range of power outputs, a single-shaft gas turbine with a high speed alternator can be run at constant speed while varying the current drawn from the alternator. This combines the flexibility of operation of a separate power turbine with the simplicity of a single-shaft engine. With this arrangement, in traction use high torques are obtained at low speed, while near-constant engine efficiency is sustained to about 50% of the design power. In the differential engine, the mechanical linkage between the compressor and the turbine is replaced with an electrical linkage. The turbine drives an alternator, and part of the alternator power is taken by a high-speed motor to drive the compressor. The excess alternator power forms the output of the engine. The compressor and turbine are now able to run at different speeds, and their operating points can be separately optimised at different engine conditions. For such an engine, studies show that high efficiency can be maintained to low power levels.

Windage and Axial Friction Losses of High Speed Generator

2003 ◽  
Author(s):  
Wei-Min Ren
Keyword(s):  
High Speed ◽  
High Performance ◽  
High Efficiency ◽  
Transfer Functions ◽  
Early Stage ◽  
Flow Characteristics ◽  
Axial Flow ◽  
Symmetric Model ◽  
Strong Impact ◽  
Wide Range

Air-cooled generators have been fulfilling a wide range of applications recently. Concurrent with a low cost target, the market demands high efficiency and high performance designs. Windage and friction losses, caused by rotor rotation and cooling gas flowing through the ventilation circuits, represents one of the largest loss components in air-cooled generators. Carefully managing the windage and friction loss is critical to ensure the success of air-cooled generators. This work is motivated by development of air-cooled high-speed generators. In such applications, the flow inside the annular gap between the rotor and stator is highly turbulent. The flow characteristics are not fully understood. Physics-based correlations, which calculate the windage and friction losses, don’t exist in the literature. The purpose of this work is to develop such transfer functions for machine design. Numerical simulations, using commercial CFD code FLUENT 6.0 and Design of Experiment (DOE) method, have been carried out to study the flow characteristics in the annular space between the cylindrical rotor and stator. All simulations were performed using an axial-symmetric model, along with RNG k-ε turbulence model and enhanced wall treatment. In the study, the generator rated speed ranged from 5000 to 20000 rpm; the Taylor number ranged from 1750 to 78000; and the Mach number ranged from 0.25 to 1.0. The effect of axial flow on windage loss was carefully studied. Axial flow exhibited a strong impact on windage loss. The CFD results are rationalized. Transfer functions for windage and axial friction losses are created. They provide a better basis to explore the design space at the early stage of the product development.

Microfabrication research at the National Submicron Facility

1983 ◽  
Vol 41 ◽  
pp. 86-89
Author(s):  
E.D. Wolf
Keyword(s):  
Integrated Circuits ◽  
Particle Physics ◽  
High Speed ◽  
New Technology ◽  
High Energy ◽  
High Energy Particle ◽  
New Science ◽  
Wide Range ◽  
Intermediate Domain ◽  
Circuit Function

Most microelectronics devices and circuits operate faster, consume less power, execute more functions and cost less per circuit function when the feature-sizes internal to the devices and circuits are made smaller. This is part of the stimulus for the Very High-Speed Integrated Circuits (VHSIC) program. There is also a need for smaller, more sensitive sensors in a wide range of disciplines that includes electrochemistry, neurophysiology and ultra-high pressure solid state research. There is often fundamental new science (and sometimes new technology) to be revealed (and used) when a basic parameter such as size is extended to new dimensions, as is evident at the two extremes of smallness and largeness, high energy particle physics and cosmology, respectively. However, there is also a very important intermediate domain of size that spans from the diameter of a small cluster of atoms up to near one micrometer which may also have just as profound effects on society as “big” physics.

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