Aplikasi Metode American Productivity Center (APC) Dan Analisis Fishbone diagram Untuk Meningkatkan Produktivitas

UKM Kerupuk Acoy is a small and medium business engaged in the production of kerupuk and kemplang which has been established since 2012. After conducting interviews it was found that there were internal problems caused by a decrease in productivity, namely the use of resources that were not yet efficient so that although there was an increase in sales but the benefits are not maximized. To overcome this, it is necessary to apply the APC method to see which inputs have an index below 100% so that improvements are needed to increase productivity. The results of data processing showed a decrease in productivity levels material, energy, and capital inputs. Using fishbone diagram analysis, the root cause of the problem was found, namely low material productivity due to waste of raw materials for flour and cooking oil as well as too dense kerupuk dough form and making kemplang dough rolls too large, low energy productivity due to gas waste due to infrequent cleaning of stove fires, and low productivity. capital because the amount of working capital used is not proportional to the output produced. The solutions to increase productivity that have been implemented are cleaning the stove fire after use, reducing working capital, reducing the size of the cracker print and the diameter of the kemplang rolls, and paying attention to the use of flour and cooking oil so as not to spill on the floor. After implementation, there was an increase in the productivity of material, energy, and capital inputs respectively by 6.28252%; 6.28278%; and 0.05713% which causes an increase in output productivity of 6.283%.

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EVALUASI OVERALL EQUIPMENT EFFECTIVENESS SEBAGAI UPAYA PERBAIKAN PRODUKTIVITAS MESIN PRODUKSI KAIN NON-WOVENS (STUDI KASUS PT. MEGAH SEMBADA INDUSTRIES)

Journal Industrial Manufacturing ◽

10.31000/jim.v5i2.2993 ◽

2020 ◽

Vol 5 (2) ◽

pp. 11

Author(s):

Hartono Hartono ◽

Aldi Pramana Putra ◽

Tina Hernawati Suryatman

Keyword(s):

Manufacturing Industry ◽

Raw Materials ◽

Poor Quality ◽

Root Cause ◽

Standard Product ◽

Fishbone Diagram ◽

World Class ◽

Maintenance Schedules ◽

Fabric Production ◽

Resource System

The manufacturing industry has a system for applying machinery, labor, equipment and raw materials to be transformed into a product that has a sale value. Production machinery and equipment are the main resources that cannot be separated from the overall resource system owned by the company. At PT. Sumber Wovens Utama production machines are used nonstop and cause a decrease in performance of these machines which include frequent breakdowns, loss of ideal speed, and poor quality. The purpose of this study is to determine the overall value of the effectiveness of the production machinery at this time, to find the root cause of the overall equipment effectiveness value is not as expected, and to provide an improvement to the cause of the low value of the overall equipment effectiveness of the non-wovens fabric production machine. The method used in this research is the Overall Equipment Effectiveness Method to calculate the level of effectiveness and productivity of production machines, Fishbone Diagrams to solve problems in projects and Analysis of 5 why to provide improvements to the level of productivity of these machines. The results showed that the average overall equipment effectiveness value for the period November 2018 - April 2019 was 83.2%, this value was still below the world class standard of 85%. Therefore, it is given an improvement over the overall equipment effectiveness value not being achieved by making regular maintenance schedules for production machines, making standard product changeover procedures, making standard parameters for each type of product and updating it every 1 month, etc. so that it gets good results, namely increases the overall equipment effectiveness value of the production machine to be 88.30%.Keywords: Overall Equipment Effectiveness, Fishbone Diagram, 5 why analys, Mesin Produksi, Kain Non-wovens, Production Machine, Non-wovens Fabric

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Analisis Kerusakan Bucket Elevator M-145 Dengan Metode Fishbone Diagram

JTTM : Jurnal Terapan Teknik Mesin ◽

10.37373/jttm.v2i2.125 ◽

2021 ◽

Vol 2 (2) ◽

pp. 52-60

Author(s):

Arif Ardianto ◽

Wilarso

Keyword(s):

Raw Materials ◽

Conveyor Belt ◽

Diagram Method ◽

Root Cause ◽

Machine Failure ◽

Bucket Elevator ◽

Fishbone Diagram ◽

Rubber Coating

Machine failure on the M-145 bucket elevator contributed to downtime in January 2021, as much as 605 minutes or 6.75 hours, starting from January 17-20 2021 with a total of 17 production downtimes. The purpose of this study was to analyze the damage to the M145 elevator to determine the root cause of the damage and in this study used the fishbone diagram method. From the results of research conducted there was damage to the M145 elevator that the cause of the overflow was due to the peeling of the rubber coating on the top pulley of the upper motor pulley so that the belt became loose and caused friction on the conveyor belt, the tightness of the conveyor belt which was rarely checked, from the beginning of the construction of the bucket which caused the material to be indirect. lifted to the top but first stirred at the bottom so that it inhibits the speed of the bucket elevator. In preventing overflow damage on the M145 elevator machine by repairing or replacing the top pulley with a new pulley or repair by providing a good pulley rubber coating, as well as changing the direction of the elevator inlet so that the bucket is no longer stuck with raw materials

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Global Warming Potential of a New Waterjet-Based Recycling Process for Cathode Materials of Lithium-Ion Batteries

Batteries ◽

10.3390/batteries7020029 ◽

2021 ◽

Vol 7 (2) ◽

pp. 29

Author(s):

Leonard Kurz ◽

Mojtaba Faryadras ◽

Ines Klugius ◽

Frederik Reichert ◽

Andreas Scheibe ◽

...

Keyword(s):

Global Warming ◽

Global Warming Potential ◽

Waste Treatment ◽

Raw Materials ◽

Lithium Ion ◽

Primary Data ◽

Recycling Process ◽

Use Of Resources ◽

Mechanical Removal ◽

Increasing Demand

Due to the increasing demand for battery electric vehicles (BEVs), the need for vehicle battery raw materials is increasing. The traction battery (TB) of an electric vehicle, usually a lithium-ion battery (LIB), represents the largest share of a BEV’s CO2 footprint. To reduce this carbon footprint sustainably and to keep the raw materials within a closed loop economy, suitable and efficient recycling processes are essential. In this life cycle assessment (LCA), the ecological performance of a waterjet-based direct recycling process with minimal use of resources and energy is evaluated; only the recycling process is considered, waste treatment and credits for by-products are not part of the analysis. Primary data from a performing recycling company were mainly used for the modelling. The study concludes that the recycling of 1 kg of TB is associated with a global warming potential (GWP) of 158 g CO2 equivalents (CO2e). Mechanical removal using a water jet was identified as the main driver of the recycling process, followed by an air purification system. Compared to conventional hydro- or pyrometallurgical processes, this waterjet-based recycling process could be attributed an 8 to 26 times lower GWP. With 10% and 20% reuse of recyclate in new cells, the GWP of TBs could be reduced by 4% and 8%, respectively. It has been shown that this recycling approach can be classified as environmentally friendly.

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Analysis of the Waste Volume and CO2-Equivalent Caused by the Use of Selected Patch Pumps

Journal of Diabetes Science and Technology ◽

10.1177/1932296821991523 ◽

2021 ◽

pp. 193229682199152

Author(s):

Jana Winkelkötter ◽

Thore Reitz

Keyword(s):

Modular Design ◽

Insulin Pump ◽

Raw Materials ◽

Modular System ◽

Mass Determination ◽

Modular Systems ◽

Use Of Resources ◽

Manual Sorting ◽

Free Insulin ◽

Incineration Residues

Background: The use of tube-free insulin pumps is increasing. To protect the environment, the use of resources and the amount of emissions into the environment should be kept as low as possible when designing these systems. In addition to basic waste avoidance, the composition of the waste produced must be considered. Methods: To compare current tube-free pumps from an ecological standpoint, a tube-free insulin pump with a modular design and two non-modular tube-free pumps were subjected to manual separation, manual sorting, characterization, and mass determination. The annual waste volume of a user was measured, and the recyclability was assessed. The global warming potential (GWP) resulting from extraction of raw materials, energetic utilization of waste, and landfill of the incineration residues was balanced. Results: For the modular tube-free pump, a total waste volume of 5.5 kg/a (recycling percentage 44.3%) was determined. The non-modular systems generated 4.9 kg/a (recycling percentage 14.6%) and 5.1 kg/a (recycling percentage 16.0%) waste. The product-specific GWP of the modular system was approximately 50% lower than that of the non-modular systems; the packaging-specific GWP was 2.5 times higher. In total, a GWP of 13.6 kg CO2-equivalent per year could be determined for the modular system and a GWP of 15.5 kg CO2-equivalent per year for the non-modular systems. Conclusions: Although the modular micropump has a higher total waste volume, a greater ecological potential can be attributed to it. This is based on the recyclability of the system due to its modularity and the possible reduction of packaging waste.

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STATE AND PROSPECTS OF PROCESSING OF SECONDARY RAW MATERIALS OF WINE-MAKING IN UKRAINE

Food Science and Technology ◽

10.15673/fst.v15i1.1974 ◽

2021 ◽

Vol 15 (1) ◽

Author(s):

L. Osipova ◽

O. Radionova ◽

L. Tkachenko ◽

T. Abramova

Keyword(s):

Agricultural Land ◽

Animal Feed ◽

Raw Materials ◽

Acid Soil ◽

Biologically Active ◽

Limiting Factor ◽

Wine Making ◽

Secondary Raw Materials ◽

Use Of Resources ◽

Wide Range

The analysis of the current state of processing of secondary raw materials of wine-making in Ukraine is given. It is proved that the latter is a rich source of biologically active compounds, including phenolic ones, which makes it possible to use it for the production of a wide range of products (raccoon, polyphenol extracts, tartaric acid, beverages, fertilizers, grape oil, cake, vitamin D, animal feed, food powder, abrasives) with high consumer value for various industries: food, pharmaceutical, perfume and cosmetics, chemical, feed, etc. In the light of modern research, the role of phenolic compounds as essential nutrition factors that cannot remain out of the field of view of physiologists, pharmacologists, and food hygiene specialists is shown. However, currently in Ukraine there are no specialized enterprises for complex processing of secondary raw materials of winemaking; traditional technologies are not effective from a technological, economic and environmental point of view, which indicates not rational use of resources and loss of material resources; there are no systematic studies on physical and chemical, microbiological, Toxicological composition in order to determine the optimal direction of its use. A limiting factor is also the lack of comparative analysis of innovative domestic and foreign technologies for processing secondary raw materials of winemaking. In the vast majority of cases, in particular, combs and pomace are taken out of control to agricultural land without special treatment, which leads to acid soil erosion and pollution of the environment with metabolites of micromycetes, increasing one of the global problems of mankind-environmental. At the present stage of technological development, there are a number of innovative developments in the field of processing secondary raw materials, in particular grape pomace, in order to obtain biologically active additives, the limiting factor for the introduction of which is the lack of domestic and expensive imported equipment. A promising way to solve the existing problems is to create a mechanism that will unite the interests of wineries (producers of secondary raw materials of winemaking), processing enterprises (producers of products from secondary raw materials of winemaking), scientists and potential consumers of innovative products. Consolidation of the above-mentioned institutions and enterprises is possible by creating clusters for the development and implementation of innovative technologies and equipment

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BENTONITE APPLICATIONS IN SIMPLE PURIFICATION OF BULK COOKING OIL AS ALTERNATIVE SOLUTIONS FOR HOUSEHOLD COST EFFICIENCY

Journal of Community Based Environmental Engineering and Management ◽

10.23969/jcbeem.v5i2.4471 ◽

2021 ◽

Vol 5 (2) ◽

pp. 63-72

Author(s):

Mira Meirawaty ◽

Christin Palit ◽

Dyah Ayu Setyorini ◽

Moehammad Ali Jambak

Keyword(s):

Clay Minerals ◽

Palm Oil ◽

Earth Science ◽

Raw Materials ◽

Oil Quality ◽

Bentonite Clay ◽

Crude Palm Oil ◽

Strong Activity ◽

Food Ingredients ◽

Cooking Oil

Utilization of Crude Palm Oil (Crude Palm Oil) in food cooking activities is a strong activity in Indonesian society, more than 80% of household activities use this type of oil to process food ingredients. The affordable price with a variety of packaging makes this type of cooking oil has many fans. A survey that has been conducted on residents of the Kalideres area with a total of 20 respondents stated that in addition to using new palm cooking oil in cooking activities, the majority of residents are also accustomed to using this oil used in cooking activities that require the deep-fried method. The quality of cooking oil is largely determined by the level of purity of the solution, the clearer the color of the solution, the better the quality, the darker the color of the solution indicates the presence of more impurities, the higher the saturated fatty acid emulsion, indicating poor cooking oil quality. This is what was raised in this community service (CS) activity, namely socializing alternatives to the use of purified bulk cooking oil. The purification material uses bentonite clay minerals which are heated and dissolved in a certain amount and duration of time which is able to maximize the adsorption power of impurities according to the natural structure of bentonite. CS activities carried out online include counseling and training activities for housewives in the economically densely populated Kalideres area. Through the socialization program for the purification of bulk cooking oil using bentonite clay minerals, it is hoped that residents will have an alternative to reduce the cost of processing food raw materials in a more effective and healthy way. This program is also expected to function as a medium to socialize the application of earth science in helping activities of daily living.

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Innovative Teaching and Learning Pathways for Responsible Use of Resources Focusing on the ESEE Region

Materials Proceedings ◽

10.3390/materproc2021005095 ◽

2022 ◽

Vol 5 (1) ◽

pp. 95

Author(s):

Mariaelena Murphy ◽

Corina Pacher

Keyword(s):

Teaching And Learning ◽

Raw Materials ◽

Knowledge Exchange ◽

Special Focus ◽

Cultural Perspective ◽

Innovative Teaching ◽

Life Long Learning ◽

Use Of Resources ◽

Knowledge Triangle ◽

Learning Pathways

In a world depicted by rapid growth and consumerism, where pressing societal issues such as, the critical climate crises, resources exploitation in developing countries and much more, it is essential to educate all citizens about raw materials, their uses and about responsible production and consumption. Developing life-long learning wider society programmes is an essential tool to educate the population starting with the youngest members of society (pre-school) to adulthood (life-long learning) with a special focus on the life-world orientation from a learners’ perspective. The wider society learning flagship project, ‘Raw Matters Ambassadors at Schools’ (RM@Schools), is an innovative programme funded by the European Institute of Innovation & Technology (EIT) which promotes science education and careers in the raw materials sector. Since the project’s commencement in 2016, it has gained stronger European representation with a current total of 32 partners from 18 countries. This includes the consortium members from a parallel funded programme, RM@SchoolsESEE. This project aims at extending best practices and diversifying the current portfolio to East and Southeast European countries. What makes this project so innovative is in the programme and individual learning pathways. Considering a multidisciplinary and cultural perspective, a framework was developed to assist in forming raw materials ambassadors through engaging programmes for school pupils from aged 10 up to 19 years old and through the development of educational hands-on toolkits that range from experiments to game-based tools and much more. In particular, and as a way to increase impact, the project aims to mentor teenagers from all educational disciplines between the ages of 14–19 years old to become ‘Young RM Ambassadors’. This approach utilises state-of-the-art teaching and learning methods resulting in peer-to-peer knowledge exchange and dissemination. Built into the programme is a continuous feedback loop that involves stakeholders from all sides of the knowledge triangle: educators, pupils, professionals and researchers.

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PENERAPAN STATISTICAL QUALITY CONTROL (SQC) PADA PENGENDALIAN MUTU MINYAK TELON (STUDI KASUS DI PT.X)

AGROINTEK ◽

10.21107/agrointek.v13i1.4920 ◽

2019 ◽

Vol 13 (1) ◽

pp. 72

Author(s):

Andan Linggar Rucitra ◽

S Fadiah

Keyword(s):

Quality Control ◽

Raw Materials ◽

Control Process ◽

Statistical Quality Control ◽

Statistical Quality ◽

Quality Control Process ◽

Fishbone Diagram ◽

Potential Factor ◽

Measurement Of Success

Telon oil is one of the traditional medicine in the form of liquid preparations that serves to provide a sense of warmth to the wearer. PT.X is one of the companies that produce telon oil. To maintain the quality of telon oil from PT.X product, required overall quality control that is starting from the quality control of raw materials, quality control process to the quality control of the final product. The purpose of this research is to know the application of Statistical Quality Control (SQC) in controlling the quality of telon oil in PT X. Final product quality become one of the measurement of success of a process, so it needs a good quality control. SQC method used in this research is Pareto Diagram and Cause and Effect Diagram. Pareto diagram is a bar graph that show the problem based on the order of the number of occurrences of the most number of problems until the least happened. A causal diagram is often called a fishbone diagram, a tool for identifying potential causes of an effect or problem. The result of applying the method indicates that 80% defect is caused by unsuitable volume and on the incompatibility of Expired Date (ED) code. The damage is caused by several factors namely the method, labor, and machine while the most potential factor is the volume conformity to reduce the number of defect products.

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Improvement of Financial Standing of Enterprise by Means of Sourcing Maneuver Model Application

The Journal of Social Sciences Research ◽

10.32861/jssr.spi5.29.33 ◽

2018 ◽

pp. 29-33

Keyword(s):

Financial Stability ◽

Raw Materials ◽

Scientific Work ◽

Industrial Enterprise ◽

Distribution Model ◽

Enterprise Management ◽

Business Climate ◽

Industrial Enterprises ◽

Managerial Decisions ◽

Use Of Resources

The most important characteristic of the economic activity of an industrial enterprise is the level of its financial standing. The higher this level, the more attractive is the company for shareholders, banks, service, raw materials and components buyers and suppliers, the more competitive its products are. In recent years, we have seen an unfavorable business climate both in Russia and around the world, which, on the one hand, forces some companies to cut costs or completely withdraw from the market, and on the other, it fosters companies’ attention to creative function, and not only in relation to the products being created, but also to the enterprise management model, the distribution and use of resources. In this connection, the possibility of using sourcing’s technologies in the issue of improving the financial stability of an industrial enterprise through the restructuring of its distribution model and the use of resources is of interest. To achieve this goal, we have used the sourcing’s maneuver model "higher utilization of production areas by providing outsourcing services". The development of proposals for improving the financial standing of the enterprise was carried out through the application of the "direct-hosting" system. In the present work, the authors developed proposals for improving the financial standing of an industrial enterprise through the application of the sourcing’s maneuver model. The results of this work can be useful for further scientific research in the field of economy of sourcing and development of the "direct-hosting" system. They can also be useful for managers of financial and economic units of large industrial enterprises. The developed proposals for improving the financial standing of an industrial enterprise through sorsing maneuver suggest the prospect of further scientific work in the field of forming methodological approaches for making managerial decisions.

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Diagnoses the causes of cost deviation in Iraqi construction projects

Diyala Journal of Engineering Sciences ◽

10.24237/djes.2021.14304 ◽

2021 ◽

Vol 14 (3) ◽

pp. 36-50

Author(s):

Eman Mahde ◽

Nidal A. Jasim

Keyword(s):

Construction Projects ◽

Root Cause Analysis ◽

Cause Analysis ◽

Analysis Techniques ◽

Root Cause ◽

Analysis Tools ◽

Fishbone Diagram ◽

Implementation Method ◽

Planning Group

Root cause analysis techniques are an excellent choice for identifying the root causes of cost deviation in Iraqi construction projects. Many root cause analysis tools, such as the Fishbone diagram (FD), Pareto diagram (PD), and 5-Why analysis, have started to emerge from the literature as standard guidelines for identifying root causes. This study identified eighteen causes of cost deviation in construction projects, which they classified into three major groups (planning causes, designing causes, and execution causes). Pareto study indicates that twelve causes out of eighteen represent the most significant causes of cost deviation. After that, these eleven causes were filtered by 5-Why analysis, which concluded that insufficient project information and the implementation method is not appropriate with the project type are root causes for the planning group, while unclear owner requirements and changes in design are root causes for the designing causes group, Finally, changes in orders is a root cause for execution group.

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