scholarly journals Increasing the Time between Failures of Electric Submersible Pumps for Oil Production with High Content of Mechanical Impurities

2021 ◽  
Vol 12 (1) ◽  
pp. 64
Author(s):  
Dmitriy Shishlyannikov ◽  
Valeriy Zverev ◽  
Anna Ivanchenko ◽  
Ivan Zvonarev
Keyword(s):  
Grain Size ◽  
Operating Time ◽  
Solid Particles ◽  
Pump Unit ◽  
Time Between Failures ◽  
Average Grain Size ◽  
Hydroabrasive Wear ◽  
Tubing String ◽  
Pumping Equipment ◽  
Electric Centrifugal Pump

The main principles of hydroabrasive wear of parts of the pumping stages of well’s electric submersible pumps are considered in this article. The concentration, grain-size distribution and shape of solid particles have the greatest impact on the abrasion ability of particles of mechanical impurities interacting with the parts of pumping equipment. The implementation of filters is the most effective and affordable way to protect borehole electric submersible pumps from hydroabrasive wear. Filters reduce the concentration and decrease the average grain-size of mechanical impurities going through the pumping stages. The authors propose variants of constructive and schematic solutions of self-cleaning slot filters, providing an increase in the operating time of electric centrifugal pump units during production of well fluid with a high content of mechanical impurities. The operating principle of the proposed filters is described. The results of calculations of deformation of tubing string during the increase in pressure at the oil wellhead are presented, confirming the possibility of restoring the permeability of spring filter elements without lifting the pump unit to the surface.

Microstructure and Mechanical Properties of Rheo-Extruded AZ31 Mg Alloy

2008 ◽  
Vol 141-143 ◽  
pp. 713-718 ◽  
Author(s):  
Jun Xu ◽  
Shao Ming Zhang ◽  
Bi Cheng Yang ◽  
Li Kai Shi ◽  
Z. Fan
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Hot Extrusion ◽  
Solid Particles ◽  
Microstructure And Mechanical Properties ◽  
Az31 Mg Alloy ◽  
Average Grain Size ◽  
Twin Screw ◽  
Inner Diameter ◽  
Screw Mechanism

A new rheo-extrusion technique has been developed to produce extruded profiles. The AZ31 slurry is fabricated by a twin-screw mechanism, and has spheroidal solid particles with a grain size of about 50 to 80μm. The slurry was introduced into an extrusion container with an inner diameter of 95mm, and then squeezed to a billet before extruding into a round bar with a diameter of 22mm using a 500kN extrusion machine. It is found that the new technique has a lower deformation resistance than that of the conventionally hot extrusion technique in the same extrusion velocity. The microstructure and mechanical properties of the rheo-extruded bars were examined in detail. The results illustrated that grains of the bar were very fine with the average grain size about 2.3μm，and the mechanical properties were improved substantially compared with those of the same alloy produced by the conventional hot extrusion.

scholarly journals Optimization of softening heat treatment for the Pt950Ru jewelry alloy

2019 ◽  
Vol 17 (1) ◽  
pp. 53-57
Author(s):  
Luca Pezzato ◽  
Alessandro Minotto ◽  
Katya Brunelli ◽  
Manuele Dabalà
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Operating Time ◽  
Precious Metals ◽  
Work Piece ◽  
Average Grain Size ◽  
Different Temperatures ◽  
Grain Distribution ◽  
Softening Heat

Platinum is one of the most precious metals in the world: 15 times rarer than gold and it is widely used in jewellery for its characteristic of unicity, incorruptibility, and colour neutrality. The standard grade in the jewellery industry is Platinum 950‰. In fact, pure platinum jewels are easily scratched, due to the poor hardness linked with the high purity. Among all the commercial alloys available, the Pt-Ru system is the one characterized by the highest mechanical properties. Aim of this work is to find an ideal softening heat treatment, in term of operating time and temperature. The heat treatment must be able to satisfy two main needs: it must permit to complete recrystallization of the work piece, preparing the material for further severe deformation by restoring high ductility and an equiaxed grain distribution; and at the same time, the final average grain size must be fine, in order to avoid counter side aesthetic effects that occur when grain size go over the micrometric scale. Due to its rarity, in literature there are few information about the alloy under discussion. To find the optimal parameters, several samples had been heat treated at different times and temperatures. Then they had been analysed by optical microscopy and with micro hardness tests, providing microstructure images and hardness data. By using a combination of three different temperatures and three different times, significant differences were found between the various samples both in terms of mechanical properties and of grain size. The comparison of the collected data permit to better understand the behaviour of the alloy under recrystallization conditions. In the end, it was observed that the dynamics of recrystallization changes significantly with relative small changes of temperature and was found that the optimal treatment to obtain a fine recrystallized microstructure with the desired mechanical properties is at 1000°C for 15 minutes.

Surface Modification and its Influence on the Microstructure and Creep Resistance of Nickel Based Superalloy René 77 / Modyfikacja Powierzchniowa Oraz Jej Wpływ Na Mikrostrukture I Wytrzymałosc Na Pełzanie Odlewów Z Nadstopu Niklu Ren´E 77

2013 ◽  
Vol 58 (1) ◽  
pp. 95-98 ◽  
Author(s):  
M. Zielinska ◽  
J. Sieniawski
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Surface Modification ◽  
Turbine Blades ◽  
Processing Parameters ◽  
Grain Structure ◽  
Creep Tests ◽  
Cobalt Aluminate ◽  
Nickel Based Superalloy ◽  
Average Grain Size

Superalloy René 77 is very wide used for turbine blades, turbine disks of aircraft engines which work up to 1050°C. These elements are generally produced by the investment casting method. Turbine blades produced by conventional precision casting methods have coarse and inhomogeneous grain structure. Such a material often does not fulfil basic requirements, which concern mechanical properties for the stuff used in aeronautical engineering. The incorporation of controlled grain size improved mechanical properties. This control of grain size in the casting operation was accomplished by the control of processing parameters such as casting temperature, mould preheating temperature, and the use of grain nucleates in the face of the mould. For nickel and cobalt based superalloys, it was found that cobalt aluminate (CoAl2O4) has the best nucleating effect. The objective of this work was to determine the influence of the inoculant’s content (cobalt aluminate) in the surface layer of the ceramic mould on the microstructure and mechanical properties at high temperature of nickel based superalloy René 77. For this purpose, the ceramic moulds were made with different concentration of cobalt aluminate in the primary slurry was from 0 to 10% mass. in zirconium flour. Stepped and cylindrical samples were casted for microstructure and mechanical examinations. The average grain size of the matrix ( phase), was determined on the stepped samples. The influence of surface modification on the grain size of up to section thickness was considered. The microstructure investigations with the use of light microscopy and scanning electron microscopy (SEM) enable to examine the influence of the surface modification on the morphology of ’ phase and carbides precipitations. Verification of the influence of CoAl2O4 on the mechanical properties of castings were investigated on the basis of results obtained form creep tests.

scholarly journals ODS EUROFER Steel Strengthened by Y-(Ce, Hf, La, Sc, and Zr) Complex Oxides

Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1148 ◽  
Author(s):  
Roman Husák ◽  
Hynek Hadraba ◽  
Zdeněk Chlup ◽  
Milan Heczko ◽  
Tomáš Kruml ◽  
...  
Keyword(s):  
Grain Size ◽  
Yield Strength ◽  
Complex Oxides ◽  
Oxide Dispersion Strengthened ◽  
Interparticle Spacing ◽  
Oxide Dispersion ◽  
Strengthening Effect ◽  
Dispersion Strengthening ◽  
Doping Element ◽  
Average Grain Size

Oxide dispersion-strengthened (ODS) materials contain homogeneous dispersions of temperature-stable nano-oxides serving as obstacles for dislocations and further pinning of grain boundaries. The strategy for dispersion strengthening based on complex oxides (Y-Hf, -Zr, -Ce, -La) was developed in order to refine oxide dispersion to enhance the dispersion strengthening effect. In this work, the strengthening of EUROFER steel by complex oxides based on Y and elements of the IIIB group (lanthanum, scandium) and IVB group (cerium, hafnium, zirconium) was explored. Interparticle spacing as a dispersoid characteristic appeared to be an important factor in controlling the dispersion strengthening contribution to the yield strength of ODS EUROFER steels. The dispersoid size and average grain size of ODS EUROFER steel were altered in the ranges of 5–13 nm and 0.6–1.7 µm, respectively. Using this strategy, the yield strength of the prepared alloys varied between 550 MPa and 950 MPa depending on the doping element.

scholarly journals Development of Al–Mg–Si alloy performance by addition of grain refiner Al–5Ti–1B alloy

2021 ◽  
Vol 104 (2) ◽  
pp. 003685042110294
Author(s):  
Khaled Abd El-Aziz ◽  
Emad M Ahmed ◽  
Abdulaziz H Alghtani ◽  
Bassem F Felemban ◽  
Hafiz T Ali ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Corrosion Resistance ◽  
Testing Machine ◽  
Dendritic Structure ◽  
Grain Refiner ◽  
Corrosion Properties ◽  
Average Grain Size ◽  
Structural Applications ◽  
Alloy Addition

Aluminum alloys are the most essential part of all shaped castings manufactured, mainly in the automotive, food industry, and structural applications. There is little consensus as to the precise relationship between grain size after grain refinement and corrosion resistance; conflicting conclusions have been published showing that reduced grain size can decrease or increase corrosion resistance. The effect of Al–5Ti–1B grain refiner (GR alloy) with different percentages on the mechanical properties and corrosion behavior of Aluminum-magnesium-silicon alloy (Al–Mg–Si) was studied. The average grain size is determined according to the E112ASTM standard. The compressive test specimens were made as per ASTM: E8/E8M-16 standard to get their compressive properties. The bulk hardness using Vickers hardness testing machine at a load of 50 g. Electrochemical corrosion tests were carried out in 3.5 % NaCl solution using Autolab Potentiostat/Galvanostat (PGSTAT 30).The grain size of the Al–Mg–Si alloy was reduced from 82 to 46 µm by the addition of GR alloy. The morphology of α-Al dendrites changes from coarse dendritic structure to fine equiaxed grains due to the addition of GR alloy and segregation of Ti, which controls the growth of primary α-Al. In addition, the mechanical properties of the Al–Mg–Si alloy were improved by GR alloy addition. GR alloy addition to Al–Mg–Si alloy produced fine-grained structure and better hardness and compressive strength. The addition of GR alloy did not reveal any marked improvements in the corrosion properties of Al–Mg–Si alloy.

scholarly journals Experimental Study on the Thickness-Dependent Hardness of SiO2 Thin Films Using Nanoindentation

Coatings ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 23
Author(s):  
Weiguang Zhang ◽  
Jijun Li ◽  
Yongming Xing ◽  
Xiaomeng Nie ◽  
Fengchao Lang ◽  
...  
Keyword(s):  
Thin Film ◽  
Thin Films ◽  
Grain Size ◽  
Integrated Circuits ◽  
Film Thickness ◽  
Depth Range ◽  
Micro Electro Mechanical Systems ◽  
Si Substrates ◽  
Sio2 Thin Film ◽  
Average Grain Size

SiO2 thin films are widely used in micro-electro-mechanical systems, integrated circuits and optical thin film devices. Tremendous efforts have been devoted to studying the preparation technology and optical properties of SiO2 thin films, but little attention has been paid to their mechanical properties. Herein, the surface morphology of the 500-nm-thick, 1000-nm-thick and 2000-nm-thick SiO2 thin films on the Si substrates was observed by atomic force microscopy. The hardnesses of the three SiO2 thin films with different thicknesses were investigated by nanoindentation technique, and the dependence of the hardness of the SiO2 thin film with its thickness was analyzed. The results showed that the average grain size of SiO2 thin film increased with increasing film thickness. For the three SiO2 thin films with different thicknesses, the same relative penetration depth range of ~0.4–0.5 existed, above which the intrinsic hardness without substrate influence can be determined. The average intrinsic hardness of the SiO2 thin film decreased with the increasing film thickness and average grain size, which showed the similar trend with the Hall-Petch type relationship.

scholarly journals Structural Transformations and Mechanical Properties of Metastable Austenitic Steel under High Temperature Thermomechanical Treatment

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 645
Author(s):  
Igor Litovchenko ◽  
Sergey Akkuzin ◽  
Nadezhda Polekhina ◽  
Kseniya Almaeva ◽  
Evgeny Moskvichev
Keyword(s):  
Plastic Deformation ◽  
Grain Size ◽  
High Temperature ◽  
Austenitic Steel ◽  
Structural Transformations ◽  
Initial State ◽  
Twin Boundaries ◽  
Metastable Austenitic Steel ◽  
Average Grain Size ◽  
Heating Up

The effect of high-temperature thermomechanical treatment on the structural transformations and mechanical properties of metastable austenitic steel of the AISI 321 type is investigated. The features of the grain and defect microstructure of steel were studied by scanning electron microscopy with electron back-scatter diffraction (SEM EBSD) and transmission electron microscopy (TEM). It is shown that in the initial state after solution treatment the average grain size is 18 μm. A high (≈50%) fraction of twin boundaries (annealing twins) was found. In the course of hot (with heating up to 1100 °C) plastic deformation by rolling to moderate strain (e = 1.6, where e is true strain) the grain structure undergoes fragmentation, which gives rise to grain refining (the average grain size is 8 μm). Partial recovery and recrystallization also occur. The fraction of low-angle misorientation boundaries increases up to ≈46%, and that of twin boundaries decreases to ≈25%, compared to the initial state. The yield strength after this treatment reaches up to 477 MPa with elongation-to-failure of 26%. The combination of plastic deformation with heating up to 1100 °C (e = 0.8) and subsequent deformation with heating up to 600 °C (e = 0.7) reduces the average grain size to 1.4 μm and forms submicrocrystalline fragments. The fraction of low-angle misorientation boundaries is ≈60%, and that of twin boundaries is ≈3%. The structural states formed after this treatment provide an increase in the strength properties of steel (yield strength reaches up to 677 MPa) with ductility values of 12%. The mechanisms of plastic deformation and strengthening of metastable austenitic steel under the above high-temperature thermomechanical treatments are discussed.

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