scholarly journals Evaluation of the Ability to Accurately Produce Angular Details by 3D Printing of Plastic Parts

Machines ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 150
Author(s):  
Andrei Marius Mihalache ◽  
Gheorghe Nagîț ◽  
Laurențiu Slătineanu ◽  
Adelina Hrițuc ◽  
Angelos Markopoulos ◽  
...  
Keyword(s):  
3D Printing ◽  
Point Of View ◽  
Vertex Angle ◽  
Function Type ◽  
Constant Height ◽  
3D Printers ◽  
3D Printed ◽  
Mathematical Processing ◽  
Plastic Parts

3D printing is a process that has become widely used in recent years, allowing the production of parts with relatively complicated shapes from metallic and non-metallic materials. In some cases, it is challenging to evaluate the ability of 3D printers to make fine details of parts. For such an assessment, the printing of samples showing intersections of surfaces with low angle values was considered. An experimental plan was designed and materialized to highlight the influence of different factors, such as the thickness of the deposited material layer, the printing speed, the cooling and filling conditions of the 3D-printed part, and the thickness of the sample. Samples using areas in the form of isosceles triangles with constant height or bases with the same length, respectively, were used. The mathematical processing of the experimental results allowed the determination of empirical mathematical models of the power-function type. It allowed the detection of both the direction of actions and the intensity of the influence exerted by the input factors. It is concluded that the strongest influence on the printer’s ability to produce fine detail, from the point of view addressed in the paper, is exerted by the vertex angle, whose reduction leads to a decrease in printing accuracy.

Designing Inclusion: Using 3D Printing to Maximize Adapted Physical Education Participation

2021 ◽  
pp. 004005992110101
Author(s):  
A. Chloe Simpson ◽  
Andrea Ruth Taliaferro
Keyword(s):  
3D Printing ◽  
Student Success ◽  
Assistive Technology ◽  
Adapted Physical Education ◽  
Physical Educators ◽  
Related Service ◽  
3D Printers ◽  
3D Printed ◽  
Education Participation ◽  
Individual Design

While assistive technology is often suggested as a way to increase, maintain, or improve functional ability for individuals with disabilities within physical activity (PA) settings, cost and availability of such items are often noted as barriers. In recent years, 3D printing has become available to the general public through the adoption of 3D printers in schools, libraries, and universities. Through individual design and rapid prototyping, 3D printing can support physical educators in accommodating student need for assistive technology through a multitude of modification possibilities. This article will highlight the capacity for 3D printed assistive technology within educational settings, and will illustrate how teachers, APE specialists, and other related service personnel can utilize this technology to support student success in PE and PA settings. This article will also assist practitioners with locating, uploading, and utilizing existing collections of 3D assistive technology models from open-source websites, such as Thingiverse.

scholarly journals Fresh and Hardened Properties of Extrusion-Based 3D-Printed Cementitious Materials: A Review

2020 ◽  
Vol 12 (14) ◽  
pp. 5628
Author(s):  
Zhanzhao Li ◽  
Maryam Hojati ◽  
Zhengyu Wu ◽  
Jonathon Piasente ◽  
Negar Ashrafi ◽  
...  
Keyword(s):  
3D Printing ◽  
Experimental Testing ◽  
Design Procedure ◽  
Cementitious Materials ◽  
Material Point ◽  
Point Of View ◽  
Open Time ◽  
Potential Benefits ◽  
3D Printed ◽  
Hardened Properties

3D-printing of cementitious materials is an innovative construction approach with which building elements can be constructed without the use of formwork. Despite potential benefits in the construction industry, it introduces various engineering challenges from the material point of view. This paper reviews the properties of extrusion-based 3D-printed cementitious materials in both fresh and hardened states. Four main properties of fresh-state printing materials are addressed: flowability, extrudability, buildability, and open time, along with hardened properties, including density, compressive strength, flexural strength, tensile bond strength, shrinkage, and cracking. Experimental testing and effective factors of each property are covered, and a mix design procedure is proposed. The main objective of this paper is to provide an overview of the recent development in 3D-printing of cementitious materials and to identify the research gaps that need further investigation.

Algorithm for Detecting and Solving the Problem of Under-Filled Pointed Ends Based on 3D Printing Plastic Droplet Generation

2014 ◽  
Author(s):  
Jelena Prša ◽  
Franz Irlinger ◽  
Tim C. Lueth
Keyword(s):  
3D Printing ◽  
Droplet Generation ◽  
Generation Process ◽  
Critical Area ◽  
Final Shape ◽  
Angle Bisector ◽  
Critical Areas ◽  
3D Printed ◽  
Plastic Parts ◽  
Initial Geometry

In this paper the problem of under-filled pointed ends is introduced and mathematically defined. To tackle this problem, we present a new algorithm that detects and fills the critical areas, which arise at the 3D printed plastic parts. While printing the contours and/or infill lines, due to the limitations based on the width of the extruded material, narrow edges and pointed ends remain improperly filled. This eventually results in 3D printed objects with the final geometry that differs greatly from the initial geometry. This paper presents the fundamentals for solving the problem of 3D printing of geometries which contain narrow pointed ends. The critical area of the pointed ends is mathematically defined and, depending on the angle, the formulae for the calculation of under-filled and over-filled areas are given. The newly developed algorithm, based on the 3D Printing plastic droplet generation process, assures that the droplets of the repeating contours are placed at the edges of the contour-segments and by that minimises the potential under-fills. Furthermore, an additional number of droplets is defined, that are either printed in or removed from the under-filled areas in the angle bisector. The proposed algorithm is applied on parts, whose geometry describes pointed ends. The final 3D printed parts are very appealing and their shape resembles the original geometry more than the final shape of the parts without applying the algorithm.

Integration of Functional Circuits into FDM Parts

2014 ◽  
Vol 1038 ◽  
pp. 29-33 ◽  
Author(s):  
Alissa Wild
Keyword(s):  
Electrically Conductive ◽  
Ground Vehicle ◽  
Electronic Circuitry ◽  
Ink Jet ◽  
3D Printers ◽  
3D Printed ◽  
And Performance ◽  
Plastic Parts ◽  
Thermoplastic Resins ◽  
Design Freedom

The incorporation of electronic circuitry into additively manufactured thermoplastic parts is a highly desirable innovation enabler. Applications include embedding signal traces into custom air or ground vehicle components, creation of complex interconnect devices exploiting the design freedom of 3D printers, or as a way to create various grounding, shielding, sensing or antenna patterns on custom structures. Stratasys has explored multiple approaches for creating selective metallization on 3D printed plastic parts. Earlier publications [1] described evaluations of metal-based ink deposition methods such as ink jet and aerosol jet. More recently we have explored the use of Laser Direct Structuring, (LDS) thermoplastic resins in our 3D printers. With LDS technology, parts are selectively metallized after 3D part build through a laser imaging and electroless plating process. Finally, some early feasibility work has been attempted using inherently electrically conductive materials. In this paper, the various methods evaluated for integration of metal traces with 3D parts will be discussed, along with part examples and performance comparisons.

scholarly journals Consumer vs. High-End 3D Printers for Guided Implant Surgery—An In Vitro Accuracy Assessment Study of Different 3D Printing Technologies

2021 ◽  
Vol 10 (21) ◽  
pp. 4894
Author(s):  
Lukas Wegmüller ◽  
Florian Halbeisen ◽  
Neha Sharma ◽  
Sebastian Kühl ◽  
Florian M. Thieringer
Keyword(s):  
3D Printing ◽  
Accuracy Assessment ◽  
Subjective Assessment ◽  
Fused Filament Fabrication ◽  
Digital Light Processing ◽  
Implant Surgery ◽  
Surgical Guides ◽  
3D Printers ◽  
3D Printed

This study evaluates the accuracy of drill guides fabricated in medical-grade, biocompatible materials for static, computer-aided implant surgery (sCAIS). The virtually planned drill guides of ten completed patient cases were printed (n = 40) using professional (Material Jetting (MJ)) and consumer-level three-dimensional (3D) printing technologies, namely, Stereolithography (SLA), Fused Filament Fabrication (FFF), and Digital Light Processing (DLP). After printing and post-processing, the drill guides were digitized using an optical scanner. Subsequently, the drill guide’s original (reference) data and the surface scans of the digitized 3D-printed drill guide were superimposed to evaluate their incongruencies. The accuracy of the 3D-printed drill guides was calculated by determining the root mean square (RMS) values. Additionally, cast models of the planned cases were used to check that the drill guides fitted manually. The RMS (mean ± SD) values for the accuracy of 3D-printed drill guides were—MJ (0.09 ± 0.01 mm), SLA (0.12 ± 0.02 mm), FFF (0.18 ± 0.04 mm), and DLP (0.25 ± 0.05 mm). Upon a subjective assessment, all drill guides could be mounted on the cast models without hindrance. The results revealed statistically significant differences (p < 0.01) in all except the MJ- and SLA-printed drill guides. Although the measured differences in accuracy were statistically significant, the deviations were negligible from a clinical point of view. Within the limits of this study, we conclude that consumer-level 3D printers can produce surgical guides with a similar accuracy to a high-end, professional 3D printer with reduced costs.

scholarly journals Dimensional Stability of 3D Printed Objects Made from Plastic Waste Using FDM: Potential Construction Applications

Buildings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 516
Author(s):  
Essam Zaneldin ◽  
Waleed Ahmed ◽  
Aya Mansour ◽  
Amged El Hassan
Keyword(s):  
3D Printing ◽  
Construction Projects ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Cost Effective ◽  
Plastic Waste ◽  
Fused Deposition ◽  
Feasible Option ◽  
3D Printers ◽  
3D Printed

Construction projects are often challenged by tight budgets and limited time and resources. Contractors are, therefore, looking for ways to become competitive by improving efficiency and using cost-effective materials. Using three-dimensional (3D) printing for shaping materials to produce cost-effective construction elements is becoming a feasible option to make contractors more competitive locally and globally. The process capabilities for 3D printers and related devices have been tightened in recent years with the booming of 3D printing industries and applications. Contractors are attempting to improve production skills to satisfy firm specifications and standards, while attempting to have costs within competitive ranges. The aim of this research is to investigate and test the production process capability (Cp) of 3D printers using fused deposition modeling (FDM) to manufacture 3D printed parts made from plastic waste for use in the construction of buildings with different infill structures and internal designs to reduce cost. This was accomplished by calculating the actual requirement capabilities of the 3D printers under consideration. The production capabilities and requirements of FDM printers are first examined to develop instructions and assumptions to assist in deciphering the characteristics of the 3D printers that will be used. Possible applications in construction are then presented. As an essential outcome of this study, it was noticed that the 3D printed parts made from plastic waste using FDM printers are less expensive than using traditional lightweight non-load bearing concrete hollow masonry blocks, hourdi slab hollow bocks, and concrete face bricks.

scholarly journals Design of 3D Printing Thermo-Sensored Medical Gear in Detecting COVID-19 Symptoms

2021 ◽  
Vol 11 (1) ◽  
pp. 419
Author(s):  
Milena Djukanović ◽  
Ardijan Mavrić ◽  
Jovana Jovanović ◽  
Milovan Roganović ◽  
Velibor Bošković
Keyword(s):  
3D Printing ◽  
Medical Staff ◽  
Medical Equipment ◽  
Protective Equipment ◽  
Body Temperatures ◽  
Medical Facilities ◽  
The World ◽  
3D Printers ◽  
3D Printed ◽  
Second Wave

Shortly after the outbreak of the COVID-19 pandemic, there was a need to provide protective equipment to the medical facilities whose supplies were threatened to be depleted. Just like many countries in Europe, Montenegro responded to the need for medical equipment by using the advantages of 3D printers while establishing a state network of production hubs, ensuring closed connectivity, communication, and the mutual fulfilment of personal protective equipment (PPE) demands whenever and wherever required. With the second wave of the pandemic, Montenegro rose to second place in the world with the number of coronavirus cases, which also led to an increasing number of infected medical staff. Since fever is a frequent symptom of SA+RS-CoV2 infection, a type of innovative 3D-printed thermo-sensored medical gear has been designed and tested in hospital conditions. This medical gear shaped like a bracelet, which changes color in the presence of high human body temperatures, proves to be efficient and easy to use for medical staff as well as patients.

Mechanical Properties of 3D Printed Fiber Reinforced Thermoplastic

2019 ◽  
Author(s):  
Seyed Hamid Reza Sanei ◽  
Zack Lash ◽  
Josh Servey ◽  
Frank Gardone ◽  
Chetan P. Nikhare
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
High Strength ◽  
Recent Improvement ◽  
Manufacturing Method ◽  
Matrix Properties ◽  
The Matrix ◽  
Continuous Carbon Fiber ◽  
3D Printers ◽  
3D Printed

Abstract 3D printed composites is a relatively new and untested market in the composites industry. 3D printing in general is becoming a widely used manufacturing method because of its ease, versatile capabilities, and consistency. Recent improvement in 3D printing enables 3D printing of composites fibers in any given direction. In this study, continuous carbon fiber onyx samples were manufactured using Markforged X7 3D printers. Samples with three different fiber orientations were manufactured to determine all elastic properties. The results show that while the properties are lower than high strength CFRPs, there is high potential for the use of 3D printed composites upon improving the matrix properties as well as the bonding between fiber and matrix.

scholarly journals Optimization of community-led 3D printing for the production of protective face shields

2020 ◽  
Vol 6 (1) ◽  
Author(s):  
Peter Chengming Zhang ◽  
Yousuf Ahmed ◽  
Isra M. Hussein ◽  
Edem Afenu ◽  
Manon Feasson ◽  
...  
Keyword(s):  
3D Printing ◽  
Health Workers ◽  
Production Capacity ◽  
Start Time ◽  
Case Presentation ◽  
Global Pandemic ◽  
The Face ◽  
3D Printers ◽  
3D Printed

Abstract Background As the healthcare system faced an acute shortage of personal protective equipment (PPE) during the COVID-19 pandemic, the use of 3D printing technologies became an innovative method of increasing production capacity to meet this acute need. Due to the emergence of a large number of 3D printed face shield designs and community-led PPE printing initiatives, this case study examines the methods and design best optimized for community printers who may not have the resources or experience to conduct such a thorough analysis. Case presentation We present the optimization of the production of 3D printed face shields by community 3D printers, as part of an initiative aimed at producing PPE for healthcare workers. The face shield frames were manufactured using the 3DVerkstan design and were coupled with an acetate sheet to assemble a complete face shield. Rigorous quality assurance and decontamination protocols ensured community-printed PPE was satisfactory for healthcare use. Conclusion Additive manufacturing is a promising method of producing adequate face shields for frontline health workers because of its versatility and quick up-start time. The optimization of stacking and sanitization protocols allowed 3D printing to feasibly supplement formal public health responses in the face of a global pandemic.

scholarly journals On the intrinsic sterility of 3D printing

PeerJ ◽  
2016 ◽  
Vol 4 ◽  
pp. e2661 ◽  
Author(s):  
Russell Y. Neches ◽  
Kaitlin J. Flynn ◽  
Luis Zaman ◽  
Emily Tung ◽  
Nicholas Pudlo
Keyword(s):  
Cell Culture ◽  
3D Printing ◽  
Fabrication Process ◽  
3D Printers ◽  
3D Printed

3D printers that build objects using extruded thermoplastic are quickly becoming commonplace tools in laboratories. We demonstrate that with appropriate handling, these devices are capable of producing sterile components from a non-sterile feedstock of thermoplastic without any treatment after fabrication. The fabrication process itself results in sterilization of the material. The resulting 3D printed components are suitable for a wide variety of applications, including experiments with bacteria and cell culture.

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