scholarly journals Mechanical Properties of PolyJet 3D-Printed Composites Inspired by Space-Filling Peano Curves

Polymers ◽  
2021 ◽  
Vol 13 (20) ◽  
pp. 3516
Author(s):  
Changlang Wu ◽  
Truong Tho Do ◽  
Phuong Tran

This paper proposes a design of novel composite materials inspired by the Peano curve and manufactured using PolyJet 3D printing technology with Agilus30 (flexible phase) and VeroMagentaV (rigid phase) materials. Mechanical properties were evaluated through tensile and compression tests. The general rule of mixture (ROM) for composites was employed to approximate the tensile properties of the hybrid materials and compare them to the experimental results. The effect of reinforcement alignments and different hierarchies are discussed. The results indicated that the 5% inclusion of the Peano reinforcement in tensile samples contributed to the improvement in the elastic modulus by up to 6 MPa, but provided no obvious enhancement in ultimate tensile strength. Additionally, compressive strengths between 2 MPa and 6 MPa were observed for compression cubes with first-order reinforcement, while lower values around 2 MPa were found for samples with second-order reinforcement. That is to say, the first-order reinforcement has been demonstrated more effectively than the second-order reinforcement, given the same reinforcement volume fraction of 10% in compression cubes. Different second-order designs exhibited slightly different mechanical properties based on the ratio of reinforcement parallel to the loading direction.

2021 ◽  
Vol 30 ◽  
pp. 263498332110081
Author(s):  
Rui Li ◽  
Guisen Fan ◽  
Xiao Ouyang ◽  
Guojun Wang ◽  
Hao Wei

Composite foams with 10–50 vol% hollow polymeric microspheres were prepared using bisphenol A epoxy resin and polyetheramine curing agent as the matrix. The results demonstrated that the density, hardness, and static mechanical properties of the epoxy resin/hollow polymer microsphere composite foams, as well as their dynamic mechanical properties under forced non-resonance, were similar to those of polymer/hollow glass microsphere composite foams. At 25°C and under 1–100 Hz forced resonance, the first-order and second-order resonance frequencies of the composite foams shifted to the low-frequency region as the volume fraction of hollow polymer microspheres increased. Meanwhile, the first-order and second-order loss factors of the as-prepared composite foams were improved by 41.7% and 103.3%, respectively, compared with the pure epoxy resin. Additionally, the first-order and second-order loss factors of the as-prepared composite foams reached a maximum at 40 vol% and 30 vol% hollow polymer microspheres, respectively. This research helps us to expand the application range of composite foam materials in damping research.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1036
Author(s):  
Eduardo Colin García ◽  
Alejandro Cruz Ramírez ◽  
Guillermo Reyes Castellanos ◽  
José Federico Chávez Alcalá ◽  
Jaime Téllez Ramírez ◽  
...  

Ductile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional stresses, and the lobe surfaces are highly loaded. Thus, high toughness and wear resistance are essential for this component. In this work, two austempering ductile iron heat treatments were evaluated to increase the mechanical properties of tensile strength, hardness, and toughness of the ductile iron camshaft low alloyed with vanadium. The austempering process was held at 265 and 305 °C and austempering times of 30, 60, 90, and 120 min. The volume fraction of high-carbon austenite was determined for the heat treatment conditions by XRD measurements. The ausferritic matrix was determined in 90 min for both austempering temperatures, having a good agreement with the microstructural and hardness evolution as the austempering time increased. The mechanical properties of tensile strength, hardness, and toughness were evaluated from samples obtained from the camshaft and the standard Keel block. The highest mechanical properties were obtained for the austempering heat treatment of 265 °C for 90 min for the ADI containing 0.3 wt % V. The tensile and yield strength were 1200 and 1051 MPa, respectively, while the hardness and the energy impact values were of 47 HRC and 26 J; these values are in the range expected for an ADI grade 3.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 906
Author(s):  
Dong Han ◽  
Yongqing Zhao ◽  
Weidong Zeng

The present study focuses on the effect of 1% Zr addition on the microstructure, tensile properties and superplasticity of a forged SP700 alloy. The results demonstrated that Zr has a significant effect on inhibiting the microstructural segregation and increasing the volume fraction of β-phase in the forged SP700 alloy. After annealing at 820 °C for 1 h and aging at 500 °C for 6 h, the SP700 alloy with 1% Zr showed a completely globular and fine microstructure. The yield strength, ultimate tensile strength and tensile elongation of the alloy with optimized microstructure were 1185 MPa, 1296 MPa and 10%, respectively. The superplastic deformation was performed at 750 °C with an elongation of 1248%. The improvement of tensile properties and superplasticity of the forged SP700 alloy by Zr addition was mainly attributed to the uniform and fine globular microstructures.


2021 ◽  
Vol 879 ◽  
pp. 284-293
Author(s):  
Norliana Bakar ◽  
Siew Choo Chin

Fiber Reinforced Polymer (FRP) made from synthetic fiber had been widely used for strengthening of reinforced concrete (RC) structures in the past decades. Due to its high cost, detrimental to the environment and human health, natural fiber composites becoming the current alternatives towards a green and environmental friendly material. This paper presents an investigation on the mechanical properties of bamboo fiber reinforced composite (BFRC) with different types of resins. The BFRC specimens were prepared by hand lay-up method using epoxy and vinyl-ester resins. Bamboo fiber volume fractions, 30%, 35%, 40%, 45% and 50% was experimentally investigated by conducting tensile and flexural test, respectively. Results showed that the tensile and flexural strength of bamboo fiber reinforced epoxy composite (BFREC) was 63.2% greater than the bamboo fiber reinforced vinyl-ester composite (BFRVC). It was found that 45% of bamboo fiber volume fraction on BFREC exhibited the highest tensile strength compared to other BFRECs. Meanwhile, 40% bamboo fiber volume fraction of BFRVC showed the highest tensile strength between bamboo fiber volume fractions for BFRC using vinyl-ester resin. Studies showed that epoxy-based BFRC exhibited excellent results compared to the vinyl-ester-based composite. Further studies are required on using BFRC epoxy-based composite in various structural applications and strengthening purposes.


2015 ◽  
Vol 773-774 ◽  
pp. 949-953 ◽  
Author(s):  
Izni Syahrizal Ibrahim ◽  
Wan Amizah Wan Jusoh ◽  
Abdul Rahman Mohd Sam ◽  
Nur Ain Mustapa ◽  
Sk Muiz Sk Abdul Razak

This paper discusses the experimental results on the mechanical properties of hybrid fibre reinforced composite concrete (HyFRCC) containing different proportions of steel fibre (SF) and polypropylene fibre (PPF). The mechanical properties include compressive strength, tensile strength, and flexural strength. SF is known to enhance the flexural and tensile strengths, and at the same time is able to resist the formation of macro cracking. Meanwhile, PPF contributes to the tensile strain capacity and compressive strength, and also delay the formation of micro cracks. Hooked-end deformed type SF fibre with 60 mm length and fibrillated virgin type PPF fibre with 19 mm length are used in this study. Meanwhile, the concrete strength is maintained for grade C30. The percentage proportion of SF-PPF fibres are varied in the range of 100-0%, 75-25%, 50-50%, 25-75% and 0-100% of which the total fibre volume fraction (Vf) is fixed at 0.5%. The experimental results reveal that the percentage proportion of SF-PPF fibres with 75-25% produced the maximum performance of flexural strength, tensile strength and flexural toughness. Meanwhile, the percentage proportion of SF-PPF fibres with 100-0% contributes to the improvement of the compressive strength compared to that of plain concrete.


2001 ◽  
Vol 699 ◽  
Author(s):  
D.S. McLachlan ◽  
C. Chiteme ◽  
W.D. Heiss ◽  
Junjie Wu

AbstractThe standard percolation equations or power laws, for dc and ac conductivity (dielectric constant) are based on scaling ansatz, and predict the behaviour of the first and second order terms, above and below the percolation or critical volume fraction (øc), and in the crossoverregion. Recent experimental results on ac conductivity are presented, which show that these equations, with the exception of real σm above øc and the first order terms in the crossover region, are only valid in the limit σi/σc = 0, where for an ideal dielectric σi=ωε0εr.A single analytical equation, which has the same parameters as the standard percolation equations, and which, for ac conductivity, reduces to the standard percolation power laws in the limit σi(ωε0εr)/σc = 0 for all but one case, is presented. The exception is the expression for real σm below øc, where the standard power law is always incorrect. The equation is then shown to quantitatively fit both first and second order dc and ac experimental data over the entire frequency and composition range. This phenomenological equation is also continuous, has the scaling properties required at a second order metal-insulator and fits scaled first order dc and ac experimental data. Unfortunately, the s and t exponents that are necessary to fit the data to the above analytical equation are usually not the simple dimensionally determined universal ones and depend on a number of factors.


2016 ◽  
Vol 2016 ◽  
pp. 1-7 ◽  
Author(s):  
J. Sahari ◽  
M. A. Maleque

The mechanical properties of oil palm shell (OPS) composites were investigated with different volume fraction of OPS such as 0%, 10%, 20%, and 30% using unsaturated polyester (UPE) as a matrix. The results presented that the tensile strength and tensile modulus of the UPE/OPS composites increased as the OPS loading increased. The highest tensile modulus of UPE/OPS was obtained at 30 vol% of OPS with the value of 8.50 GPa. The tensile strength of the composites was 1.15, 1.17, and 1.18 times higher than the pure UPE matrix for 10, 20, and 30 vol% of OPS, respectively. The FTIR spectra showed the change of functional group of composites with different volume fractions of OPS. SEM analysis shows the filler pull-out present in the composites which proved the poor filler-matrix interfacial bonding.


1981 ◽  
Vol 12 ◽  
Author(s):  
A. Kolb-Telieps ◽  
B.L. Mordike ◽  
M. Mrowiec

ABSTRACTCu-Nb composite wires were produced from powder, electrolytically coated with tin and annealed to convert the Nb fibres to Nb 3Sn. The content was varied between 10 wt % and 40 wt %. The superconducting properties of the wires were determined. The mechanical properties, tensile strength, yield strength and ductility were measured as a function of volume fraction and deformation over a wide temperature range. The results are compared with those for wires produced by different techniques.


“Slicing tool” or “Slicing Software” computes the intersection curves of models and slicing planes. They improve the quality of the model being printed when given in the form of STL file. Upon analyzing a specimen that has been printed using two different slicing tools, there was a drastic variation on account of the mechanical properties of the specimen. The ultimate tensile strength and the surface roughness of the material vary from one tool to another. This paper reports an investigation and analysis of the variation in the ultimate tensile strength and the surface roughness of the specimen, given that the 3D printer and the model being printed is the same, with a variation of usage of slicing software. This analysis includes ReplicatorG, Flashprint as the two different slicing tools that are used for slicing of the model. The variation in the ultimate tensile strength and the surface roughness are measured and represented statistically through graphs. An appropriate decisive conclusion was drawn on the basis of the observations and analysis of the experiment on relevance to the behavior and mechanical properties of the specimen.


2021 ◽  
Vol 25 (Special) ◽  
pp. 2-72-2-77
Author(s):  
Hassanein M. Nhoo ◽  
◽  
Raad. M. Fenjan ◽  
Ahmed A. Ayash ◽  
◽  
...  

The current paper deals with investigating the effect of two different fillers on the thermal and mechanical characteristics of epoxy-based composite. The filler used throughout the study are: charcoal and Pyrex, both of them are different in nature and have not been investigated thoroughly or even compared fairly in terms of their effect on polymer matrix. Further, they can be considered as a cheap filler, charcoal can be obtained from a simple pyrolysis process of plants (charcoal) and Pyrex waste can be collected easily. Both types are added to the selected matrix with volume percent ranged from 10 to 60 with increments of 10. To ensure a fair comparison, the particle size is fixed (is about 1.7 micrometer). The results showed that the epoxy thermal conductivity has enhanced by about two orders of magnitudes over the studied range of filler. In terms of mechanical properties, the charcoal improves the tensile strength about 84% at 60% volume fraction while the Pyrex effect is about 40% at the same filler level. On the contrast, the results of compressive strength do not show an appreciable improvement overall. It decreases by about 12% at 60% volume fraction of charcoal while increases about the same percent with Pyrex at the same filler level.


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