Experimental Evaluation of the Response Time of Magnetorheological Dampers Subjected to Impact Loading

2012 ◽  
Vol 246-247 ◽  
pp. 1007-1011 ◽  
Author(s):  
Li Jie Zhang ◽  
Jia Dong Chang ◽  
Jiong Wang

In recoil mechanisms applications the response time is an important characteristic for Magnetorheological (MR) fluid dampers, since the recoil cycle is very fast. Method for experimental testing the response time of MR dampers subjected to impact loading was promoted and impact tests were done. Since the viscose damping force of MR dampers is only related to the recoil velocity, which can not be controlled by the operating current, only the controllable damping force response to the input voltage was evaluated, and the viscose damping force were removed by the MR damper’s model. Two factors that may have effect on the response of MR dampers were considered the response of the electromagnetic circuit current of MR damper coils, and the response characteristic of MR fluid material. PI control algorithm was used to shorten the circuit current response. The results indicated that, compared with the much shorter delay of MR fluid, the driving circuit response has more significant effect on the MR dampers’ response time. What’s more, it was also verified that, it is feasible to improve the MR dampers’ response time subjected to impact loading by modifying the electromagnetic circuit through good control algorithms.

Author(s):  
Toshihiko Shiraishi ◽  
Tomoya Sakuma ◽  
Shin Morishita

Two typical types of MR damper were proposed, where the orifice for MR fluid was designed to place between the piston and the cylinder in one type, and to place on the piston in the other type. In the former design, MR fluid was expected to be subjected to shear flow in the orifice, and subjected to Poiseuille flow in the latter design. The damping force of MR dampers was experimentally measured under various conditions of piston speed, piston amplitude and applied electric current to the magnetic coil. The experimental results showed that the maximum damping force were almost the same in both types of damper under the same conditions, except for case under very little amplitude. It was also shown that typical characteristics of MR damper depended on the clearance of orifice and air volume in MR dampers, and the optimal design for the dynamic range of damping force existed in relation to the clearance of orifice. The experimental result of the damping force of these dampers showed good agreement with the analytical result.


1999 ◽  
Author(s):  
Mehdi Ahmadian

Abstract The design and fabrication of a magneto rheological (MR) damper for bicycle suspension applications is addressed. Two 1998 Judy® Dampers are retrofitted with MR valves, to achieve the damping force adjustability that the MR fluid offers. One design attempts to use as many of the Judy® Damper components as possible. The second design significantly modifies the Judy® Damper, to better accommodate the MR valve and ease of fabrication and assembly, although fitting into the same envelope as the Judy® damper for a direct retrofit. The two MR dampers are fabricated and assembled for force-velocity characterization testing. The test results show that properly-designed MR dampers can provide significant dynamic performance improvements, as compared to conventional passive bicycle dampers.


2012 ◽  
Vol 187 ◽  
pp. 311-314
Author(s):  
Hai Jun Xing

In this paper, utilizing Herschel-Bulkley model, the equation of MR fluid pressure gradient is derived in order to predict MR damper’s force-velocity behavior. The equation, showing as a complicated nonlinear algebraic expression including various parameters, is then simplified to a nondimensional equation. This is followed by the analysis of the root of this nondimensional equation and an approximate root closely corresponding to numerical result is given.


2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Weng Wai Chooi ◽  
S. Olutunde Oyadiji

Most magnetorheological (MR) fluid dampers are designed as fixed-pole valve mode devices, where the MR fluid is forced to flow through a magnetically active annular gap. This forced flow generates the damping force, which can be continuously regulated by controlling the strength of the applied magnetic field. Because the size of the annular gap is usually very small relative to the radii of the annulus, the flow of the MR fluid through this annulus is usually approximated by the flow of fluid through two infinitely wide parallel plates. This approximation, which is widely used in designing and modeling of MR dampers, is satisfactory for many engineering purposes. However, the model does not represent accurately the physical processes and, therefore, expressions that correctly describe the physical behavior are highly desirable. In this paper, a mathematical model based on the flow of MR fluids through an annular gap is developed. Central to the model is the solution for the flow of any fluid model with a yield stress (of which MR fluid is an example) through the annular gap inside the damper. The physical parameters of a MR damper designed and fabricated at the University of Manchester are used to evaluate the performance of the damper and to compare with the corresponding predictions of the parallel plate model. Simulation results incorporating the effects of fluid compressibility are presented, and it is shown that this model can describe the major characteristics of such a device—nonlinear, asymmetric, and hysteretic behaviors—successfully.


Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2195 ◽  
Author(s):  
Dewi Utami ◽  
Ubaidillah ◽  
Saiful Mazlan ◽  
Fitrian Imaduddin ◽  
Nur Nordin ◽  
...  

This paper investigates the field-dependent rheological properties of magnetorheological (MR) fluid used to fill in MR dampers after long-term cyclic operation. For testing purposes, a meandering MR valve was customized to create a double-ended MR damper in which MR fluid flowed inside the valve due to the magnetic flux density. The test was conducted for 170,000 cycles using a fatigue dynamic testing machine which has 20 mm of stroke length and 0.4 Hz of frequency. Firstly, the damping force was investigated as the number of operating cycles increased. Secondly, the change in viscosity of the MR fluid was identified as in-use thickening (IUT). Finally, the morphological observation of MR particles was undertaken before and after the long-term operation. From these tests, it was demonstrated that the damping force increased as the number of operating cycles increases, both when the damper is turn on (on-state) and off (off-state). It is also observed that the particle size and shape changed due to the long operation, showing irregular particles.


2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.


Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.


2011 ◽  
Vol 199-200 ◽  
pp. 97-101 ◽  
Author(s):  
Chang Rong Liao ◽  
Li Juan Fu ◽  
Ying Yang

A Magneto-rheological(MR) fluid damper based on squeeze model is put forward. The squeeze flow differential equation is obtained. Navier slip condition is considered on two boundary surfaces and compatible condition is established. The radial velocity profile and the radial pressure distributions are derived respectively. The mathematical expression of damping force is devloped. In order to verify rationality of analytical method, MR fluid damper based on squeeze mode is designed and fabricated according to technical requirements of engine vibration isolation system. The experimental damping forces from MTS870 Electro-hydraulic Servo with sine wave excitation show that analytical method proposed in this paper is feasible and has the reference value to design MR fluid damper based on squeeze mode.


2014 ◽  
Vol 67 (3) ◽  
Author(s):  
M. S. Othman ◽  
Z. Ahmad

This paper treats the crash analysis and energy absorption response of Rain Forest Vehicle (RFV) subjected to frontal impact scenario namely impacting rigid wall and column. Dynamic computer simulation techniques validated by experimental testing are used to carry out a crash analysis of such vehicle. The study aims at quantifying the energy absorption capability of frontal section of RFV under impact loading, for variations in the load transfer paths and geometry of the crashworthy components. It is evident that the proposed design of the RFV frontal section are desirable as primary impact energy mitigation due to its ability to withstand and absorb impact loads effectively. Furthermore, it is found that the impact energy transmitted to the survival room may feasibly be minimized in these two impact events. The primary outcome of this study is design recommendation for enhancing the level of safety of the off-road vehicle where impact loading is expected.   


Author(s):  
Christopher M. Boggs ◽  
Fernando D. Goncalves ◽  
Mehdi Ahmadian

Magnetorheological (MR) fluids are often characterized by their field-dependent yield stress. Upon the activation of a magnetic field, the fluid has the ability to change from a fluid state to a semi-solid state in milliseconds. The field-dependent yield stress and the fluid’s fast response time make MR fluid an attractive technology for many applications. One such application that has gained considerable attention is in MR fluid dampers. The real-time control possibilities make MR dampers attractive alternatives to conventional viscous dampers. In comparing passive dampers with MR dampers, an equivalent viscous damping coefficient is often found from the energy dissipated by the MR damper with a fixed current applied to the damper. In contrast, this study investigates energy dissipation of the MR damper under a semi-active hybrid control policy. Hybrid control is a linear combination of skyhook and groundhook control. This study investigates the system energy under steady-state conditions at three frequencies, and how the system energy varies with varying contributions from skyhook and groundhook. A quarter-car rig was used to evaluate the dynamics of the hybrid suspension using an MR damper. Previous studies have shown that hybrid control can offer advantages to both the sprung and unsprung masses; however the relationship between energy dissipation and performance is not clear. In this study, we compare control policy performance to several energy-based measures. Results indicate that there is a strong correlation between sprung mass RMS acceleration and unsprung mass RMS acceleration to several of the energy-based measures.


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