Development and Testing of Intumescent Fire Retardant Coating on Various Structural Geometries
Materials are prone to fire and in modern construction their protection from fire is required. In any structure, various joints such as T-joint, I-beam and elbows are used. The geometry of the component has significant role in protection of structure. A weak joint may lead to failure of main structure. In order to meet these challenges, Intumescent fire retardant coating (IFRC) were developed and tested on various structural geometries such as T-joints, elbows, I-beams and pipe. The control coating formulation (IFC-C) was developed from main ingredients; Ammonium Polyphosphate (APP), expandable Graphite (EG), Melamine (Mel), Boric Acid (BA) mixed with bisphenol A epoxy resin and polyamide hardener. Another set of formulations containing various percentage of aluminium Tri-Hydrate (ATH). Fire test results of ATH based formulation showed that I-beam geometry showed the high expansion of 19 mm. T-joint showed the average surface temperature of 55°C after one hour of Bunsen burner test. The X-ray Diffraction (XRD) showed the presence of boron oxide, boron phosphate, sassolite and aluminium oxide in IFC-ATH5 residual char. The 5wt% ATH filler in IFC-C enhanced the fire protection performance of intumescent fire retardant coating formulation.