Study on New Bimetal Floating Seal of High Speed Roller Bit Bearing

2011 ◽  
Vol 233-235 ◽  
pp. 2158-2165
Author(s):  
Zhi Qiang Huang ◽  
Yi Zhou ◽  
Qin Li ◽  
Wei Li ◽  
Zhen Chen ◽  
...  
Keyword(s):  
Pressure Distribution ◽  
Compression Ratio ◽  
High Speed ◽  
Surface Engineering ◽  
Material Surface ◽  
Metal Ring ◽  
Element Analysis ◽  
Premature Failure ◽  
Rubber Ring ◽  
Sealing Pressure

ANSYS software has been used for high speed rock bit bimetal floating seal finite element analysis, as a result, overlarge pressure of bearing seal, unreasonable pressure distribution and overlarge compression ratio of rubber ring, are main reasons for premature failure of the bearing seal. For this, the optimal design and analysis of bearing seal structure is carried out in this paper. The results showed that: the new structure of the bearing seal has effectively reduced the compression ratio of rubber ring, improved the sealing pressure distribution based on reliable sealing conditions and further reduced the sealing pressure peak. The design of dynamic metal ring flywheel lubrication groove and the application of static metal ring antifriction material surface engineering technology have obviously reduced surface friction factor and wear of metal ring, greatly improved the effectiveness and life of the seal, and further extended the bit’s life.

Novel Design of a 3-DOF Parallel Manipulator for Materials Handling

2008 ◽  
Author(s):  
Dan Zhang ◽  
Zhen Gao ◽  
XiaoLin Hu ◽  
Jason Parise
Keyword(s):  
Parallel Manipulator ◽  
High Speed ◽  
Degrees Of Freedom ◽  
Kinematic Model ◽  
Industrial Applications ◽  
Surface Finishing ◽  
Material Surface ◽  
System Modelling ◽  
Parallel Mechanisms ◽  
Element Analysis

In this paper, a new design of a parallel manipulator is proposed for industrial applications, specifically for material surface finishing processes. Though most current parallel mechanisms have been based on the Stewart-Gough platform which has 6 degrees of freedom (DOF), the focus of this design is on a 3-DOF manipulator with one novel configuration. In order to benefit production, a parallel kinematic machine (PKM) capable of high speed industrial operations with high accuracy and rigidity is necessary. First, system modelling includes mobility study, inverse kinematic model, Jacobian matrix, singularity analysis and workspace calculation are conducted. Then, a CAD model is presented showing the optimum design features and detailed mechanics. Finally, finite element analysis is carried out for the device optimization.

Characteristic Parameters of Cushion in High-Speed Train (CRH) Contribute to Seat Pressure Distribution Analysis

2013 ◽  
Vol 397-400 ◽  
pp. 593-598
Author(s):  
Wen Yu Wu ◽  
Cheng Qi Xue ◽  
Lin Dong Liu
Keyword(s):  
Pressure Distribution ◽  
High Speed ◽  
Maximum Pressure ◽  
Distribution Analysis ◽  
High Speed Train ◽  
Characteristic Parameters ◽  
Element Analysis ◽  
Reliability Design ◽  
Seat Cushion ◽  
Seat Cushions

Based on the seat cushions in high-speed train, three main characteristic parameters, surface angle, width and height are involved in this simulation experiment analysis. With this CAE method, a standard buttocks model fit to seat cushion is imported, and the study on seat pressure distribution is taken through characteristic parameters of seat cushions related to different concave surfaces using ANSYS’s finite element analysis, and contribute to much flexible and more adjustable feature points, use seat pressure distribution to determine geometric parameter according to maximum pressure points, the result in this work finally satisfy the standard of optimization, and helps to assist reliability design of seats in high speed train.

Non-Linear Finite Element Analysis on Rubber O-Sealing Ring of SRM

2015 ◽  
Vol 1095 ◽  
pp. 490-494
Author(s):  
Jia Zhao Chen ◽  
Min Xiang Huang ◽  
Xue Ren Wang
Keyword(s):  
Compression Ratio ◽  
Three Dimensional ◽  
Residual Deformation ◽  
Failure Criteria ◽  
Von Mises Stress ◽  
Mechanical State ◽  
Element Analysis ◽  
Rubber Ring ◽  
Sealing Ring ◽  
Von Mises

ABAQUS was utilized to establish a three-dimensional simplified model for rubber O-sealing ring and simulate the mechanical state and deformation in working condition. The influence of medium pressures and compression ratios on the mechanical state were analyzed. The results show that both the maximum Von Mises stress and contact pressure of rubber ring increase as the medium pressure or compression ratio increases, so, larger compression ratio, without causing residual deformation, should be chosen. Based on the failure mode of SRM sealing structure, the failure criteria of the maximum contact stress and shear stress of rubber O-sealing ring were studied.

Performance analysis of magnetic gear with Halbach array for high power and high speed

2020 ◽  
Vol 64 (1-4) ◽  
pp. 959-967
Author(s):  
Se-Yeong Kim ◽  
Tae-Woo Lee ◽  
Yon-Do Chun ◽  
Do-Kwan Hong
Keyword(s):  
Permanent Magnet ◽  
Eddy Current ◽  
High Power ◽  
High Speed ◽  
Torque Ripple ◽  
Eddy Current Loss ◽  
Element Analysis ◽  
Current Loss ◽  
Halbach Array ◽  
Magnetic Gear

In this study, we propose a non-contact 80 kW, 60,000 rpm coaxial magnetic gear (CMG) model for high speed and high power applications. Two models with the same power but different radial and axial sizes were optimized using response surface methodology. Both models employed a Halbach array to increase torque. Also, an edge fillet was applied to the radial magnetized permanent magnet to reduce torque ripple, and an axial gap was applied to the permanent magnet with a radial gap to reduce eddy current loss. The models were analyzed using 2-D and 3-D finite element analysis. The torque, torque ripple and eddy current loss were compared in both models according to the materials used, including Sm2Co17, NdFeBs (N42SH, N48SH). Also, the structural stability of the pole piece structure was investigated by forced vibration analysis. Critical speed results from rotordynamics analysis are also presented.

Tribological and dynamical analysis of a brake pad with multiple blocks for a high-speed train

2019 ◽  
Vol 234 (11) ◽  
pp. 1771-1788
Author(s):  
YK Wu ◽  
JL Mo ◽  
B Tang ◽  
JW Xu ◽  
B Huang ◽  
...  
Keyword(s):  
High Speed ◽  
Wear Behavior ◽  
Dynamical Analysis ◽  
Brake Disc ◽  
Brake Pad ◽  
High Speed Train ◽  
Brake Squeal ◽  
Element Analysis ◽  
Single Block ◽  
Middle Ring

In this research, the tribological and dynamical characteristics of a brake pad with multiple blocks are investigated using experimental and numerical methods. A dynamometer with a multiblock brake pad configuration on a brake disc is developed and a series of drag-type tests are conducted to study the brake squeal and wear behavior of a high-speed train brake system. Finite element analysis is performed to derive physical explanations for the observed experimental phenomena. The experimental and numerical results show that the rotational speed and braking force have important influences on the brake squeal; the trends of the multiblock and single-block systems are different. In the multiblock brake pad, the different blocks exhibit significantly different magnitudes of contact stresses and vibration accelerations. The blocks located in the inner and outer rings have higher vibration acceleration amplitudes and stronger vibration energies than the blocks located in the middle ring.

Dynamic Analysis of DVG 850 High-Speed Machining Center

2012 ◽  
Vol 487 ◽  
pp. 203-207
Author(s):  
Gong Xue Zhang ◽  
Xiao Kai Shen
Keyword(s):  
High Speed ◽  
Simulation Analysis ◽  
Response Analysis ◽  
Improved Method ◽  
Analysis Software ◽  
Element Analysis ◽  
Harmonic Response ◽  
Machining Center ◽  
Calculation Results ◽  
Harmonic Response Analysis

Purpose, with the application of workbench finite element analysis software, get the analysis results of DVG 850 high-speed vertical machining center via the modal analysis and harmonic response analysis. Use the calculation results for reference, put forward the improved method, and prove the credibility of the simulation analysis by testing DVG 850 prototype.

scholarly journals Optimization of Air Gap Length and Capacitive Auxiliary Winding in Three-Phase Induction Motors Based on a Genetic Algorithm

Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4407
Author(s):  
Mbika Muteba
Keyword(s):  
Genetic Algorithm ◽  
Design Process ◽  
Power Factor ◽  
High Speed ◽  
High Efficiency ◽  
Air Gap ◽  
Element Analysis ◽  
Three Phase ◽  
High Torque ◽  
Cage Induction Motor

There is a necessity to design a three-phase squirrel cage induction motor (SCIM) for high-speed applications with a larger air gap length in order to limit the distortion of air gap flux density, the thermal expansion of stator and rotor teeth, centrifugal forces, and the magnetic pull. To that effect, a larger air gap length lowers the power factor, efficiency, and torque density of a three-phase SCIM. This should inform motor design engineers to take special care during the design process of a three-phase SCIM by selecting an air gap length that will provide optimal performance. This paper presents an approach that would assist with the selection of an optimal air gap length (OAL) and optimal capacitive auxiliary stator winding (OCASW) configuration for a high torque per ampere (TPA) three-phase SCIM. A genetic algorithm (GA) assisted by finite element analysis (FEA) is used in the design process to determine the OAL and OCASW required to obtain a high torque per ampere without compromising the merit of achieving an excellent power factor and high efficiency for a three-phase SCIM. The performance of the optimized three-phase SCIM is compared to unoptimized machines. The results obtained from FEA are validated through experimental measurements. Owing to the penalty functions related to the value of objective and constraint functions introduced in the genetic algorithm model, both the FEA and experimental results provide evidence that an enhanced torque per ampere three-phase SCIM can be realized for a large OAL and OCASW with high efficiency and an excellent power factor in different working conditions.

scholarly journals Numerical Investigation on the Influence of the Streamlined Structures of the High-Speed Train’s Nose on Aerodynamic Performances

2021 ◽  
Vol 11 (2) ◽  
pp. 784
Author(s):  
Zhenxu Sun ◽  
Shuanbao Yao ◽  
Lianyi Wei ◽  
Yongfang Yao ◽  
Guowei Yang
Keyword(s):  
Drag Reduction ◽  
Pressure Distribution ◽  
Flow Separation ◽  
High Speed ◽  
Leeward Side ◽  
Detached Eddy Simulation ◽  
Side Force ◽  
Eddy Simulation ◽  
Delayed Detached Eddy Simulation ◽  
Asymmetrical Design

The structural design of the streamlined shape is the basis for high-speed train aerodynamic design. With use of the delayed detached-eddy simulation (DDES) method, the influence of four different structural types of the streamlined shape on aerodynamic performance and flow mechanism was investigated. These four designs were chosen elaborately, including a double-arch ellipsoid shape, a single-arch ellipsoid shape, a spindle shape with a front cowcatcher and a double-arch wide-flat shape. Two different running scenes, trains running in the open air or in crosswind conditions, were considered. Results reveal that when dealing with drag reduction of the whole train running in the open air, it needs to take into account how air resistance is distributed on both noses and then deal with them both rather than adjust only the head or the tail. An asymmetrical design is feasible with the head being a single-arch ellipsoid and the tail being a spindle with a front cowcatcher to achieve the minimum drag reduction. The single-arch ellipsoid design on both noses could aid in moderating the transverse amplitude of the side force on the tail resulting from the asymmetrical vortex structures in the flow field behind the tail. When crosswind is considered, the pressure distribution on the train surface becomes more disturbed, resulting in the increase of the side force and lift. The current study reveals that the double-arch wide-flat streamlined design helps to alleviate the side force and lift on both noses. The magnitude of side force on the head is 10 times as large as that on the tail while the lift on the head is slightly above that on the tail. Change of positions where flow separation takes place on the streamlined part is the main cause that leads to the opposite behaviors of pressure distribution on the head and on the tail. Under the influence of the ambient wind, flow separation occurs about distinct positions on the train surface and intricate vortices are generated at the leeward side, which add to the aerodynamic loads on the train in crosswind conditions. These results could help gain insight on choosing a most suitable streamlined shape under specific running conditions and acquiring a universal optimum nose shape as well.

scholarly journals Study on the High-Speed Milling Performance of High-Volume Fraction SiCp/Al Composites

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4143
Author(s):  
Youzheng Cui ◽  
Shenrou Gao ◽  
Fengjuan Wang ◽  
Qingming Hu ◽  
Cheng Xu ◽  
...  
Keyword(s):  
High Speed ◽  
Large Scale ◽  
Volume Fraction ◽  
Simulation Analysis ◽  
Cutting Temperature ◽  
High Volume ◽  
Cutting Parameters ◽  
High Volume Fraction ◽  
High Wear Resistance ◽  
Element Analysis

Compared with other materials, high-volume fraction aluminum-based silicon carbide composites (hereinafter referred to as SiCp/Al) have many advantages, including high strength, small change in the expansion coefficient due to temperature, high wear resistance, high corrosion resistance, high fatigue resistance, low density, good dimensional stability, and thermal conductivity. SiCp/Al composites have been widely used in aerospace, ordnance, transportation service, precision instruments, and in many other fields. In this study, the ABAQUS/explicit large-scale finite element analysis platform was used to simulate the milling process of SiCp/Al composites. By changing the parameters of the tool angle, milling depth, and milling speed, the influence of these parameters on the cutting force, cutting temperature, cutting stress, and cutting chips was studied. Optimization of the parameters was based on the above change rules to obtain the best processing combination of parameters. Then, the causes of surface machining defects, such as deep pits, shallow pits, and bulges, were simulated and discussed. Finally, the best cutting parameters obtained through simulation analysis was the tool rake angle γ0 = 5°, tool clearance angle α0 = 5°, corner radius r = 0.4 mm, milling depth ap = 50 mm, and milling speed vc= 300 m/min. The optimal combination of milling parameters provides a theoretical basis for subsequent cutting.

Numerical Analysis of Influence of Roughness of Material Surface on High-Speed Liquid Droplet Impingement

2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Hirotoshi Sasaki ◽  
Yuka Iga
Keyword(s):  
Numerical Analysis ◽  
High Speed ◽  
Erosion Rate ◽  
Liquid Droplet ◽  
Material Surface ◽  
Liquid Droplets ◽  
Fluid Machinery ◽  
Droplet Impingement ◽  
Surface Liquid ◽  
Droplet Impingement Erosion

This study explains why the deep erosion pits are formed in liquid droplet impingement erosion even though the droplets uniformly impinge on the entire material surface. Liquid droplet impingement erosion occurs in fluid machinery on which droplets impinge at high speed. In the process of erosion, the material surface becomes completely roughened by erosion pits. In addition, most material surface is not completely smooth and has some degree of initial roughness from manufacturing and processing and so on. In this study, to consider the influence of the roughness on the material surface under droplet impingement, a numerical analysis of droplets impinging on the material surface with a single wedge and a single bump was conducted with changing offsets between the droplet impingement centers and the roughness centers on each a wedge bottom and a bump top. As results, two mechanisms are predicted from the present numerical results: the erosion rate accelerates and transitions from the incubation stage to the acceleration stage once roughness occurs on the material surface; the other is that deep erosion pits are formed even in the case of liquid droplets impinging uniformly on the entire material surface.

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