Fabrication and Characterization of Ceramic Floor Tiles from Coal Gangue

2011 ◽  
Vol 266 ◽  
pp. 63-67 ◽  
Author(s):  
Hong Liang Xu ◽  
De Liang Chen ◽  
Hai Long Wang ◽  
Hong Xia Lu ◽  
Rui Zhang ◽  
...  
Keyword(s):  
Flexural Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Linear Shrinkage ◽  
Coal Gangue ◽  
Weight Percentage ◽  
Floor Tiles ◽  
Density Values ◽  
Main Material

Coal gangue was used as the main material to fabricate floor tiles in this paper. The mixture of coal gangue, quartz, feldspar and bentonite, with the weight percentage of 55, 20, 20 and 5, was wetly milled, dried, and then pressed into green compacts. The obtained compacts were sintered at 1180-1240 oC and the floor tiles were obtained. The obtained tiles were characterized by XRD, SEM, linear shrinkage, water absorption, bulk density and flexural strength. The results indicate that the tiles were composed of glassy phases, quartz and mullite phases. The phase composition, microstructure, physico-mechanical properties of the samples change with the sintering temperature. The tile sintered at 1220 oC achieves the linear shrinkage, water absorption and bulk density values of 6.18%, 0.16%, 2.45 g/cm3, respectively. Its flexural strength reaches the maximum of 92.0 MPa.

Preparation and Characterization of β-SiAlON Ceramics from High Aluminium Fly Ash via Carbothermal Reduction-Nitridation

2007 ◽  
Vol 561-565 ◽  
pp. 587-590 ◽  
Author(s):  
Jin Hong Li ◽  
Hong Wen Ma ◽  
Ying Cao
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Physicochemical Properties ◽  
Water Absorption ◽  
Bulk Density ◽  
Carbothermal Reduction ◽  
Sintering Temperature ◽  
Sem Images ◽  
High Aluminium

In this work, β-sialon ceramics were prepared from high-aluminium fly ash via carbothermal reduction-nitridation (CRN) and the physicochemical properties of the materials such as bulk density, apparent porosity, water absorption and flexural strength were also discussed. The results showed that the percentage of β-sialon phase in the product decreases as the temperature increases from 1400°C and the weight of the sintered specimen experienced an increase during 1350°C~1450°C due to the nitridation reactions, and followed by a gradual decrease till 1550°C for the decomposition of β-sialon. It is indicated that the optimum sintering temperature to obtain the highest yield of β-sialon ~93% lies in 1400°C~1450°C. The SEM images revealed that the prepared β-sialon sintered at 1400°C were mainly in shape of elongated prisms, typically ~5μm in length and 0.5~1μm in width. As the temperature increased to 1500°C and above, β-sialon decomposed and the new phases of SiC and AlN were formed at 1550°C as confirmed by XRD.

scholarly journals Characteristics of Kaolinitic Raw Materials from the Lokoundje River (Kribi, Cameroon) for Ceramic Applications

2021 ◽  
Vol 11 (13) ◽  
pp. 6118
Author(s):  
Paul-Désiré Ndjigui ◽  
Jean Aimé Mbey ◽  
Soureiyatou Fadil-Djenabou ◽  
Vincent Laurent Onana ◽  
Elie Constantin Bayiga ◽  
...  
Keyword(s):  
Flexural Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Mineral Assemblage ◽  
Raw Materials ◽  
Thermal Characteristics ◽  
Linear Shrinkage ◽  
Physicomechanical Properties ◽  
Geochemical Data ◽  
Physical Chemical

Eight kaolinitic materials from the Lokoundje River at Kribi were sampled and investigated for their physical, chemical, mineralogical and thermal characteristics in order to evaluate their potential suitability as raw materials in ceramics. The Lokoundje kaolinitic materials are clayey to silty clayey and are predominantly composed of kaolinite and quartz. The alkali (Na2O + K2O) content ranges between 1 and 2.5 wt.%; these low values do not favor vitrification of the ceramics but may be improved through flux amendment. The presence of goethite in some samples limits their utilization in white ceramics. The minerals content, color, metallic sound, cohesion, linear shrinkage, flexural strength, bulk density, water absorption and microstructure were determined. The XRD data reveal that kaolinite and goethite were transformed, respectively, into mullite and hematite. The colors of the fired products are characteristic of their mineral assemblage. The metallic sound is indicative of low vitrification which is confirmed by the presence of cracks due to low flux contents. The cohesion is good to very good, due to the abundance of kaolinite. The physicomechanical properties increase with temperature as well as densification. The geochemical data show that the Lokoundje alluvial clays are suitable for the manufacture of white stoneware tiles.

Recycling of Steel Sludge into Red Ceramic

2006 ◽  
Vol 530-531 ◽  
pp. 544-549 ◽  
Author(s):  
P.M. Andrade ◽  
Carlos Maurício Fontes Vieira ◽  
Sérgio Neves Monteiro ◽  
F. Vernilli Jr.
Keyword(s):  
Flexural Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Low Temperatures ◽  
Linear Shrinkage ◽  
Uniaxial Pressure ◽  
Technological Properties ◽  
Sludge Waste ◽  
Kaolinitic Clay ◽  
Density Linear

The present paper has for objective to evaluate the effect of fine steel sludge waste incorporation on the properties and microstructure of a kaolinitic clayey body used to the fabrication of bricks and roofing tiles. Compositions were prepared with additions of waste of 0, 5 and 10 wt.% in a kaolinitic clay from the county of Campos dos Goytacazes, State of Rio de Janeiro, Brazil. To determine the technological properties such as bulk density, linear shrinkage, water absorption and flexural strength, specimens were prepared by uniaxial pressure at 20 MPa and then fired in a laboratory furnace at 700°C, 900°C and 1100°C. The microstructure of the fired specimen was evaluated by SEM. The results showed that the incorporation up to 10 wt. % of fine steel sludge does not change the ceramic properties, specially, at low temperatures. Hence, the recycling of steel sludge into red ceramic fabrication can be considered as an environmentally correct solution for the final disposal of this type of waste.

Effect of Alumina (Al2O3) to the Properties of Whiteware Porcelain

2020 ◽  
Vol 1010 ◽  
pp. 194-199
Author(s):  
Hamdan Yahya ◽  
Aspaniza Ahmad ◽  
Ismail Ibrahim
Keyword(s):  
Mechanical Properties ◽  
Flexural Strength ◽  
Water Absorption ◽  
Bulk Density ◽  
Physical And Mechanical Properties ◽  
Porcelain Body ◽  
The Other ◽  
Alumina Content ◽  
Crystalline Phases ◽  
Mullite Phase

The effect of Al2O3 to the properties of whiteware porcelain such as water absorption, bulk density, flexural strength and crystalline phases were studied systematically. The result shows that the addition of alumina at maximum 5 wt.% in porcelain bodies increased the flexural strength of the fired bodies which can reach 55.5 MPa, 30% higher than 0.0% alumina content. However, slight decrease in the other physical and mechanical properties was observed with Al2O3 addition higher than 5 wt.%, which is believed to be due to increased corundum phase compared to mullite phase in porcelain body.

Quality Technological Properties of Foundry Exhaust Dust as Alternative Ceramic Coating Raw Materials

2015 ◽  
Vol 1088 ◽  
pp. 395-398
Author(s):  
Luiz Oliveira Veriano dalla Valentina ◽  
Marilena Valadares Folgueras ◽  
Wanessa Rejane Knop ◽  
Maria Cristina Pacheco do Nascimento ◽  
Glaucia Aparecida Prates
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Ceramic Coating ◽  
Raw Materials ◽  
Linear Shrinkage ◽  
Inert Atmosphere ◽  
Technological Properties ◽  
Foundry Industry ◽  
Ceramic Manufacturing ◽  
Materials Used

The work evaluates the possibility of the use the exhauster powder generated in the foundry process in ceramic mass atomized semigre type. The raw materials used were semi-stoneware kind atomized powder used on the coating ceramic manufacturing and dust exhaust byproduct supplied by a foundry industry both from brazilian industries . Tests were conducted using a heating rate of 10o.C / min and oxidant and / or inert atmosphere. Specimens contained different amounts of byproduct to the extent of 30% by mass, in order to verify the maximum addition of byproduct and were used in order to analyze the technological properties evaluation (water absorption linear shrinkage, bulk density). at the temperature of 1100 ° C showed higher difference between the results obtained and 1200o C this difference decreased.

Development and Characterization of Spaghetti with High Resistant Starch Content Supplemented with Banana Starch

2009 ◽  
Vol 15 (1) ◽  
pp. 73-78 ◽  
Author(s):  
R.G. Hernández-Nava ◽  
J. De J. Berrios ◽  
J. Pan ◽  
P. Osorio-Díaz ◽  
L.A. Bello-Perez
Keyword(s):  
Bulk Density ◽  
Resistant Starch ◽  
Cooking Quality ◽  
Starch Content ◽  
Dilution Effect ◽  
Cooking Loss ◽  
Chemical Parameters ◽  
Density Values ◽  
Physical And Chemical

Spaghetti developed by substituting semolina with 5, 10, 15, and 20% (w/w) banana starch were evaluated by specific physical and chemical parameters such as chemical composition, resistant starch (RS) content, diameter, bulk density, color, cooked weight, cooking loss, and firmness. They were also evaluated by their sensory attributes. In general, the addition of banana starch promoted a dilution effect on protein, lipid, and ash content, while moisture content was not affected. On the other hand, the content of RS significantly increased ( p50.05) with an increase of banana starch in the spaghetti. Spaghetti containing 5 and 10% of banana starch had similar diameter than the control spaghetti, but the diameter of spaghetti with 15 and 20% banana starch were significantly lower ( p50.05). The bulk density values of spaghetti with banana starch were all similar and not different from the control spaghetti. The values of ΔL* indicated that the color of spaghetti containing banana starch was darker than the control at all levels of substitution, while the values of ΔC* indicated that only spaghetti containing banana starch in the range of 10—20% was less saturated than the control. The evaluation of cooking quality demonstrated that the cooked weight of spaghetti containing banana starch was similar to the control, but their cooking loss was significantly higher and their firmness significantly lower ( p50.05) than the control. However, the values of cooking loss and firmness were in the acceptable range for good quality pasta. Sensory evaluation of the product showed that the addition of banana starch improved the acceptability of the spaghetti. The overall result of this study shows that spaghetti with up to 15% of banana starch addition could have great potential for commercial acceptability as a functional food with high levels of healthy RS.

Properties of High Temperature Sintered Clay Ceramic Added with Multi-Wire Sawn Granite Waste

2014 ◽  
Vol 775-776 ◽  
pp. 69-74 ◽  
Author(s):  
Monica Castoldi Borlini Gadioli ◽  
Mariane Costalonga de Aguiar ◽  
Carlos Maurício Fontes Vieira ◽  
Verônica Scarpini Candido ◽  
Sérgio Neves Monteiro
Keyword(s):  
High Temperature ◽  
Melting Point ◽  
Flexural Strength ◽  
Water Absorption ◽  
Linear Shrinkage ◽  
Huge Amount ◽  
Ornamental Stones ◽  
The World ◽  
Alkaline Oxides

Brazil is currently one of the world leading producers and exporters of ornamental stones. The increasing production also generates a proportionally huge amount of wastes. Depending on stones such as granite, these wastes may be composed of relatively high content of alkaline oxides. This is a low melting point flux with advantage for a potential addition of the waste into common clay ceramic. Thus, the present work investigated the addition of a granite waste, generated during the sawing stage using the multi-wire technology, into clayey ceramics fired at 1200oC. This ceramic added with up to 30 wt% waste were evaluated in terms of linear shrinkage, water absorption and flexural strength. It was found that the waste fluxing compounds promoted a reduction in water absorption and increase in strength that are associated with an improved clayey ceramic.

scholarly journals Characterization of Several Paddy Soil Types in Bogor, West Java, Indonesia

2017 ◽  
Vol 21 (1) ◽  
pp. 27
Author(s):  
. Kurniati ◽  
. Sudarsono ◽  
. Suwardi
Keyword(s):  
Bulk Density ◽  
Paddy Soil ◽  
Chemical Properties ◽  
Soil Types ◽  
West Java ◽  
Dry Land ◽  
Al Content ◽  
Fe And Mn ◽  
Density Values

Paddy soil has different morphology and pedogenic characteristics compared to dry land, due to the influence of inundation during several months in a year. Puddling and drying that occurs in turns (redox cycle) in paddy soil can lead to the formation of concretions or rusty Fe and Mn. The main purpose of this study was to understand the changing of the morphological and chemical properties as a result of changing of the dry land to paddy soil. Besides, the study also aimed to understand plow pan layer formation in Podsolic, Latosol, Regosol, and Andosol soil type. Results showed that content of soil density (bulk density) of dry land ranged from 0.5  to 1.0, while paddy soil is 0.8 to 1.0 (g cm-3).  Bulk density values in all four types of soils increased after the changing. Observation also demonstrated that severity levels of paddy soil is higher than dry land, especially in the second and third soil layers or under the surface of soils. Acidity of dry land was likely to be higher than paddy soil. There were no significant differences in nutrient such as C-organic, P and N. Meanwhile, using dithionite as solvent, paddy soil has higher Fe, Mn, and Al content than that of dry land, and remain the same when extracted with pyrophosphate and oxalate. From the four types of soil observed,the paddy soil showed formation of plow pan layer. This was shown by the soil severity level higher than the topsoil or other layers. Paddy soil had unique properties due to redox reaction, thereby providing soil discoloration i.e darker due to high solubility of Fe, Mn, and Al.Keywords: Concretion of Fe and Mn, paddy soil, pedogenesis, plow pan layer [How to Cite: Kurniati, Sudarsono and Suwardi. 2016. Characterization of Several Paddy Soil Types in Bogor, West Java, Indonesia . J Trop Soils 21:. 27-32. Doi: 10.5400/jts.2016.21.1.27]

scholarly journals EVALUATION AND CHARACTERIZATION OF GAKEM AND ABOUCHICHE CLAY SAMPLES IN BEKWARRA LGA OF CROSS RIVER STATE FOR USE AS REFRACTORY MATERIALS

2017 ◽  
Vol 36 (3) ◽  
pp. 844-848
Author(s):  
FA Ovat ◽  
DE Ewa ◽  
EA Egbe
Keyword(s):  
Bulk Density ◽  
Thermal Shock ◽  
Thermal Shock Resistance ◽  
Linear Shrinkage ◽  
Apparent Porosity ◽  
Refractory Materials ◽  
Crushing Strength ◽  
Cold Crushing Strength ◽  
Shock Resistance

The characterization of some clay as refractory materials for furnace lining has become relevant to find solutions to the cost involved in the purchase and importation of these refractory materials. This work investigated the refractory properties of clay samples for their suitability for use in the industries. Clay samples were collected from Gakem and Abouchiche areas and analysed for physical and chemical properties to determine the suitability of the clays as refractory materials. The results showed cold crushing strength (21.46MN/m2), thermal shock resistance (27 cycles), bulk density (3.52g/cm3), linear shrinkage(3.80%), apparent porosity (28.84%) and permeability (80%) for Gakem; and cold cold crushing strength (18.40MN/m2), thermal shock resistance (25 cycles), bulk density(2.81g/cm3), linear shrinkage (3.70%), apparent porosity (25.86%) and permeability (77%) for Abouchiche respectively. The chemical compositions of these clay samples were also investigated. The results showed that the samples fall under Aluminosilicate type of clay because of their high values of Aluminium Oxide and Silicon Oxide. Tests showed that clay from these areas can be used to produce refractory materials that can withstand a furnace temperature of about 1600°C. http://dx.doi.org/10.4314/njt.v36i3.26

scholarly journals Identification of an appropriate body composition for red clay products

Cerâmica ◽  
2010 ◽  
Vol 56 (339) ◽  
pp. 285-290 ◽  
Author(s):  
P. Hettiarachchi ◽  
J. T. S. Motha ◽  
H. M. T. G. A. Pitawala
Keyword(s):  
Flexural Strength ◽  
Water Absorption ◽  
Raw Materials ◽  
Mineralogical Composition ◽  
Linear Shrinkage ◽  
The Body ◽  
Technological Properties ◽  
Red Clay ◽  
Silt Fraction ◽  
Quality Product

This study focuses on the identification of an appropriate composition of raw materials for ceramic products from commonly available red clays in Sri Lanka. The raw materials were characterized in terms of particle size distribution, chemical and mineralogical composition. Different formulations of samples were prepared, and the linear shrinkage, water absorption and flexural strength of the final products were measured. Microstructures of fired samples were observed under a scanning electron microscope. The best quality product was obtained when the sample contains a high amount of illite clay in a mixture of 80 wt.% clay-silt and 20 wt.% sand. The presence of higher concentrations of the metal oxides Na2O, K2O and Fe2O3 (total ~21 wt.%) in the clay-silt fraction of samples has resulted in obtaining higher technological properties of the body. The flexural strength and the water absorption of the product are 26.82 MPa and 6.51% respectively. If the raw materials contain lower amounts of the oxides Na2O, K2O and Fe2O3, higher amounts of clay-silt fraction (up to 90 wt.%) must be added to obtain an optimum quality product.

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