CFD Modeling of Flow Performance inside Subsonic Centrifugal Compressor

2011 ◽  
Vol 291-294 ◽  
pp. 251-254
Author(s):  
Yu Wang ◽  
Zhen Luo
Keyword(s):  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Cfd Modeling ◽  
Operation Speed ◽  
Mesh Independence ◽  
High Stage ◽  
Compact Size ◽  
High Pressure Stage ◽  
Operational Range ◽  
Good Flow

Centrifugal Compressors, which offer good flow stability, compact size and high stage pressure ratio, have been widely used in helicopter engines and sometime served as high pressure stage in small turbojet engines. In this paper, a method of developing a CFD model is presented for investigating the flow performance of a subsonic centrifugal compressor. The configuration used for the study is a subsonic centrifugal compressor which has a 60mm diameter impeller. A CFD modeling is carried out to obtain the performance and operational range of the compressor stage. The mesh independence studies were performed to provide confidence in the numerical results at operation speed. Particular emphasis is laid on the flow performance analysis with designed rotational speed of impeller.

scholarly journals Verification and Validation of CFD Modeling for Low-Flow-Coefficient Centrifugal Compressor Stages

Energies ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 181
Author(s):  
Vycheslav Ivanov ◽  
Yuri Kozhukhov ◽  
Aleksei Danilishin ◽  
Aleksey Yablokov ◽  
Michail Sokolov
Keyword(s):  
Numerical Model ◽  
Centrifugal Compressor ◽  
Pressure Coefficient ◽  
Flow Coefficient ◽  
Low Flow ◽  
Cfd Modeling ◽  
Efficiency Coefficient ◽  
Labyrinth Seals ◽  
Quality Modeling ◽  
High Pressure Stage

In this paper, the numerical model of a centrifugal compressor low-flow stage is verified. The gaps and labyrinth seals were simulated in the numerical model. The task was to determine the optimal settings for high-quality modeling of the low-flow stages. The intergrid interface application issues, turbulence and roughness models are considered. The obtained numerical model settings are used to validate seven model stages for the range of the optimal conditional flow coefficient with Φopt = 0.008–0.018 and the conditional Mach number Mu = 0.785–0.804. The simulation results are compared with the experimental data. The high pressure stage-7 (HPS-7) stage with Φopt = 0.010 and Mu = 0.60 at different inlet pressure of 4, 10 and 40 atm is considered separately. Acceptable validation results are obtained with the recommended numerical model settings; the modeling uncertainty for the polytropic pressure coefficient δη*pol < 4% for the efficiency coefficient δη*pol exceeds the limit of 4% only in the two most low-flow stages, U and V.

scholarly journals Analysis and Improvement of a Two-Stage Centrifugal Compressor Used in an MW-Level Gas Turbine

2018 ◽  
Vol 8 (8) ◽  
pp. 1347 ◽  
Author(s):  
Wei Zhu ◽  
Xiao-Dong Ren ◽  
Xue-Song Li ◽  
Chun-Wei Gu
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Low Pressure ◽  
Two Stage ◽  
Vaned Diffuser ◽  
Pressure Stage ◽  
Optimization System ◽  
High Pressure Stage

The performance of a low/high-pressure-stage centrifugal compressor in a land-use MW-level gas turbine with a pressure ratio of approximately 11 is analyzed and optimized with a 1D aerodynamic design and modeling optimization system. 1D optimization results indicate that the diameter ratio of the low-pressure-stage centrifugal compressor with a vane-less diffuser, and the divergent angle of the high-pressure-stage centrifugal compressor with a vaned diffuser, are extremely large and result in low efficiency. Through modeling design and optimization system analysis, a tandem vaned diffuser is used in the low-pressure stage, and a tandem vaned diffuser with splitter vanes is adopted in the high-pressure stage. Computational fluid dynamics (CFD) results show that the pressure ratio and efficiency of the optimized low/high-pressure-stage centrifugal compressor are significantly improved. Coupling calculations of the low/high-pressure stage of the original and optimized designs are conducted based on the results of MW-level gas turbine cycles. CFD results show that the pressure ratio and efficiency of the optimized two-stage centrifugal compressor increase by approximately 8% and 4%, respectively, under three typical load conditions of 100%, 90%, and 60%.

Roles of vanes in diffuser on stability of centrifugal compressor

2019 ◽  
Vol 233 (14) ◽  
pp. 5380-5392
Author(s):  
Wangzhi Zou ◽  
Xiao He ◽  
Wenchao Zhang ◽  
Zitian Niu ◽  
Xinqian Zheng
Keyword(s):  
High Pressure ◽  
Centrifugal Compressor ◽  
Dynamic Pressure ◽  
Pressure Ratio ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Centrifugal Compressors ◽  
Compression System ◽  
The Stability ◽  
Rotating Instability

The stability considerations of centrifugal compressors become increasingly severe with the high pressure ratios, especially in aero-engines. Diffuser is the major subcomponent of centrifugal compressor, and its performance greatly influences the stability of compressor. This paper experimentally investigates the roles of vanes in diffuser on component instability and compression system instability. High pressure ratio centrifugal compressors with and without vanes in diffuser are tested and analyzed. Rig tests are carried out to obtain the compressor performance map. Dynamic pressure measurements and relevant Fourier analysis are performed to identify complex instability phenomena in the time domain and frequency domain, including rotating instability, stall, and surge. For component instability, vanes in diffuser are capable of suppressing the emergence of rotating stall in the diffuser at full speeds, but barely affect the characteristics of rotating instability in the impeller at low and middle speeds. For compression system instability, it is shown that the use of vanes in diffuser can effectively postpone the occurrence of compression system surge at full speeds. According to the experimental results and the one-dimensional flow theory, vanes in diffuser turn the diffuser pressure rise slope more negative and thus improve the stability of compressor stage, which means lower surge mass flow rate.

scholarly journals Genetic Algorithm Optimization of the Volute Shape of a Centrifugal Compressor

2016 ◽  
Vol 2016 ◽  
pp. 1-13 ◽  
Author(s):  
Martin Heinrich ◽  
Rüdiger Schwarze
Keyword(s):  
Numerical Model ◽  
Centrifugal Compressor ◽  
Total Pressure ◽  
Pressure Ratio ◽  
Pressure Rise ◽  
Maximum Efficiency ◽  
Algorithm Optimization ◽  
Cross Sectional ◽  
Design Variables ◽  
Design Speed

A numerical model for the genetic optimization of the volute of a centrifugal compressor for light commercial vehicles is presented. The volute cross-sectional shape is represented by cubic B-splines and its control points are used as design variables. The goal of the global optimization is to maximize the average compressor isentropic efficiency and total pressure ratio at design speed and four operating points. The numerical model consists of a density-based solver in combination with the SSTk-ωturbulence model with rotation/curvature correction and the multiple reference frame approach. The initial validation shows a good agreement between the numerical model and test bench measurements. As a result of the optimization, the average total pressure rise and efficiency are increased by over1.0%compared to the initial designs of the optimization, while the maximum efficiency rise is nearly 2.5% atm˙corr=0.19 kg/s.

Effect of Vaned Diffuser on a Modified Turbocharger Centrifugal Compressor Performance

2014 ◽  
Vol 663 ◽  
pp. 347-353
Author(s):  
Layth H. Jawad ◽  
Shahrir Abdullah ◽  
Zulkifli R. ◽  
Wan Mohd Faizal Wan Mahmood
Keyword(s):  
Centrifugal Compressor ◽  
Numerical Study ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Aerodynamic Characteristics ◽  
Width Ratio ◽  
Outlet Section ◽  
Suction Surface ◽  
Vaned Diffuser ◽  
Minimum Width

A numerical study that was made in a three-dimensional flow, carried out in a modified centrifugal compressor, having vaned diffuser stage, used as an automotive turbo charger. In order to study the influence of vaned diffuser meridional outlet section with a different width ratio of the modified centrifugal compressor. Moreover, the performance of the centrifugal compressor was dependent on the proper matching between the compressor impeller along the vaned diffuser. The aerodynamic characteristics were compared under different meridional width ratio. In addition, the velocity vectors in diffuser flow passages, and the secondary flow in cross-section near the outlet of diffuser were analysed in detail under different meridional width ratio. Another aim of this research was to study and simulate the effect of vaned diffuser on the performance of a centrifugal compressor. The simulation was undertaken using commercial software so-called ANSYS CFX, to predict numerically the performance charachteristics. The results were generated from CFD and were analysed for better understanding of the fluid flow through centrifugal compressor stage and as a result of the minimum width ratio the flow in diffuser passage tends to be uniformity. Moreover, the backflow and vortex near the pressure surface disappear, and the vortex and detachment near the suction surface decrease. Conclusively, it was observed that the efficiency was increased and both the total pressure ratio and static pressure for minimum width ratio are increased.

Effect of Recirculation Device With Counter Swirl Vane on Performance of High Pressure Ratio Centrifugal Compressor

2011 ◽  
Author(s):  
Hideaki Tamaki
Keyword(s):  
High Pressure ◽  
Mach Number ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Negative Slope ◽  
Tip Leakage Flow ◽  
Recirculation Flow ◽  
Operating Range ◽  
High Pressure Ratio

Centrifugal compressors used for turbochargers need to achieve a wide operating range. The author has developed a high pressure ratio centrifugal compressor with pressure ratio 5.7 for a marine use turbocharger. In order to enhance operating range, two different types of recirculation devices were applied. One is a conventional recirculation device. The other is a new one. The conventional recirculation device consists of an upstream slot, bleed slot and the annular cavity which connects both slots. The new recirculation device has vanes installed in the cavity. These vanes were designed to provide recirculation flow with negative preswirl at the impeller inlet, a swirl counterwise to the impeller rotational direction. The benefits of the application of both of the recirculation devices were ensured. The new device in particular, shifted surge line to a lower flow rate compared to the conventional device. This paper discusses how the new recirculation device affects the flow field in the above transonic centrifugal compressor by using steady 3-D calculations. Since the conventional recirculation device injects the flow with positive preswirl at the impeller inlet, the major difference between the conventional and new recirculation device is the direction of preswirl that the recirculation flow brings to the impeller inlet. This study focuses on two effects which preswirl of the recirculation flow will generate. (1) Additional work transfer from impeller to fluid. (2) Increase or decrease of relative Mach number. Negative preswirl increases work transfer from the impeller to fluid as the flow rate reduces. It increases negative slope on pressure ratio characteristics. Hence the recirculation flow with negative preswirl will contribute to stability of the compressor. Negative preswirl also increases the relative Mach number at the impeller inlet. It moves shock downstream compared to the conventional recirculation device. It leads to the suppression of the extension of blockage due to the interaction of shock with tip leakage flow.

The influence of the trailing edge angle of the micro centrifugal impeller on the performance of the centrifugal compressor

2021 ◽  
pp. 1-15
Author(s):  
Xu Yu-dong ◽  
Li Cong ◽  
Lv Qiong-ying ◽  
Zhang Xin-ming ◽  
Mu Guo-zhen
Keyword(s):  
Centrifugal Compressor ◽  
Pressure Ratio ◽  
Centrifugal Impeller ◽  
Centrifugal Compressors ◽  
Trailing Edge ◽  
Sweep Angle ◽  
Impeller Blade ◽  
Bending Angle ◽  
Edge Angle ◽  
Isentropic Efficiency

In order to study the effect of the trailing edge sweep angle of the centrifugal impeller on the aerodynamic performance of the centrifugal compressor, 6 groups of centrifugal impellers with different bending angles and 5 groups of different inclination angles were designed to achieve different impeller blade trailing edge angle. The computational fluid dynamics (CFD) method was used to simulate and analyze the flow field of centrifugal compressors with different blade shapes under design conditions. The research results show that for transonic micro centrifugal compressors, changing the blade trailing edge sweep angle can improve the compressor’s isentropic efficiency and pressure ratio. The pressure ratio of the compressor shows a trend of increasing first and then decreasing with the increase of the blade bending angle. When the blade bending angle is 45°, the pressure ratio of the centrifugal compressor reaches a maximum of 1.69, and the isentropic efficiency is 67.3%. But changing the inclination angle of the blade trailing edge has little effect on the isentropic efficiency and pressure ratio. The sweep angle of blade trailing edge is an effective method to improve its isentropic efficiency and pressure ratio. This analysis method provides a reference for the rational selection of the blade trailing edge angle, and provides a reference for the design of micro centrifugal compressors under high Reynolds numbers.

Optimization Method of the Multistage Axial Compressors Using CFD Simulation

2021 ◽  
pp. 2141006
Author(s):  
Grigorii Popov ◽  
Igor Egorov ◽  
Evgenii Goriachkin ◽  
Oleg Baturin ◽  
Daria Kolmakova ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Optimization Problems ◽  
Search Algorithm ◽  
Pressure Ratio ◽  
Optimization Method ◽  
Cfd Modeling ◽  
Turbine Engines ◽  
Stability Margins ◽  
Axial Compressors ◽  
Cfd Models

The current level of numerical methods of gas dynamics makes it possible to optimize compressors using 3D CFD models. However, the methods and means are not sufficiently developed for their wide application. This paper describes a new method for the optimization of multistage axial compressors based on 3D CFD modeling and summarizes the experience of its application. The developed method is a complex system of interconnected components (an effective mathematical model, a parameterizer, and an optimum search algorithm). The use of the method makes it possible to improve or provide the necessary values of the main gas-dynamic parameters of the compressor by changing the shape of the blades and their relative position. The method was tested in solving optimization problems for multistage axial compressors of gas turbine engines (the number of stages from 3 to 15). As a result, an increase in efficiency, pressure ratio, and stability margins was achieved. The presented work is a summary of a long-years investigation of the research team and aims at creating a complete picture of the obtained results for the reader. A brief description of the results of industrial compresses optimization contained in the paper is given as an illustration of the effectiveness of the developed methods.

Effect of Different Geometrical Inlet Pipes on a High Speed Centrifugal Compressor

2013 ◽  
Author(s):  
Ce Yang ◽  
Ben Zhao ◽  
C. C. Ma ◽  
Dazhong Lao ◽  
Mi Zhou
Keyword(s):  
Centrifugal Compressor ◽  
High Speed ◽  
Pressure Ratio ◽  
Inlet Pipe ◽  
Unsteady Pressure ◽  
Bent Pipe ◽  
Low Mass ◽  
Compressor Performance ◽  
Spectral Frequency ◽  
The One

Two different inlet configurations, including a straight pipe and a bent pipe, were experimentally tested and numerically simulated using a high-speed, low-mass flow centrifugal compressor. The pressure ratios of the compressor with the two inlet configurations were tested and then compared to illustrate the effect of the bent inlet pipe on the compressor. Furthermore, different circumferential positions of the bent inlet pipe relative to the volute are discussed for two purposes. One purpose is to describe the changes in the compressor performance that result from altering the circumferential position of the bent inlet pipe relative to the volute. This change in performance may be the so-called clocking effect, and its mechanism is different from the one in multistage turbomachinery. The other purpose is to investigate the unsteady flow for different matching states of the bent inlet pipe and volute. Thus, the frequency spectrum of unsteady pressure fluctuation was applied to analyze the aerodynamic response. Compared with the straight inlet pipe, the experimental results show that the pressure ratio is modulated and that the choke point is shifted in the bent inlet pipe. Similarly, the pressure ratio can be influenced by altering the circumferential position of the bent inlet pipe relative to the volute, which may have an effect on the unsteady pressure in the rotor section. Therefore, the magnitude of interest spectral frequency is significantly changed by clocking the bent inlet pipe.

Sign in / Sign up

Export Citation Format

Share Document