Microstructural Evolution of Composite 8 WC-(Co, Ni): Effect of the Addition of SiC

2017 ◽  
Vol 371 ◽  
pp. 78-85 ◽  
Author(s):  
Fabio Miranda ◽  
Daniel Rodrigues ◽  
Francisco Yastami Nakamoto ◽  
Carlos Frajuca ◽  
Givanildo Alves dos Santos ◽  
...  

Tungsten carbide (WC) based cemented carbides, also called hardmetals, are a family of composite materials consisting of carbide ceramic particles embedded in a metallic binder. They are classified as metal matrix composites (MMCs) because the metallic binder is the matrix that holds the bulk material together [1]. WC based composites are used in applications where a good combination of hardness and toughness are necessary [2]. It is usual to add more components to tailor the microstructure of the WC-(Co, Ni) system. The hardness for the cemented carbides based on nickel, increases significantly because of the addition of reinforcements like SiC nanowhisker [3]. In this work, the SiC was considered as an additional component for the composite WC-8(Co, Ni). Four mixtures were prepared with SiC contents ranging from 0 to 3.0 wt%. These mixtures were pressed (200 MPa) and green samples with 25.2 mm of diameter and 40 g were produced. Sintering was carried out in Sinter-HIP furnace (20 bar). Two sintering temperatures were investigated, i.e. 1380 and 1420oC, and the sintering time considered was 60 minutes. The relative density, hardness, linear and volumetric shrinkage were determined. Microstructural evaluation was investigated by optical microscopy and scanning electron microscopy (SEM-FEG). The results showed that the addition of SiC promoted higher densification and grain size growth. The hardness was higher for samples with SiC, so solid solution hardening of the binder was more effective than WC grain size growth.

Crystals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 806
Author(s):  
Liqing Sun ◽  
Shuai Sun ◽  
Haiping Zhou ◽  
Hongbin Zhang ◽  
Gang Wang ◽  
...  

In this work, vanadium particles (VP) were utilized as a novel reinforcement of AZ31 magnesium (Mg) alloy. The nanocrystalline (NC) AZ31–VP composites were prepared via mechanical milling (MM) and vacuum hot-press sintering. During the milling process, the presence of VP contributed to the cold welding and fracture mechanism, resulting in the acceleration of the milling process. Additionally, increasing the VP content accelerated the grain refinement of the matrix during the milling process. After milling for 90 h, the average grain size of AZ31-X wt % Vp (X = 5, 7.5, 10) was refined to only about 23 nm, 19 nm and 16 nm, respectively. In the meantime, VP was refined to sub-micron scale and distributed uniformly in the matrix, exhibiting excellent interfacial bonding with the matrix. After the sintering process, the average grain size of AZ31-X wt % VP (X = 5, 7.5, 10) composites still remained at the NC scale, which was mainly caused by the pinning effect of VP. Besides that, the porosity of the sintered composites was no more than 7.8%, indicating a good densification effect. As a result, there was little difference between the theoretical and real density. Compared to as-cast AZ31 Mg alloy, the microhardness of sintered AZ31-X wt % VP (X = 5, 7.5, 10) composites increased by 65%, 87% and 96%, respectively, owing to the strengthening mechanisms of grain refinement strengthening, Orowan strengthening and load-bearing effects.


2015 ◽  
Vol 47 (2) ◽  
pp. 119-129 ◽  
Author(s):  
N. Saheb

In the present work, ball milling and spark plasma sintering were used to develop Al2124-CNT nanocomposites. The effect of milling time on the grain size and lattice strain of the ball milled Al2124 alloy powder and the effect of sintering time and temperature on the grain size of the matrix in spark plasma sintered Al2124 alloy and CNT-reinforced Al2124 nanocomposites were investigated. The density and hardness of the developed materials were evaluated as functions of the sintering parameters. It was found that ball milling not only reduced the particle size of the Al2124 powder but also decreased the grain size of the ?-aluminum phase to 50 nm and increased its lattice strain. A milling time of 6 hours was found to be the optimum time to reach a nanostructured ?-aluminum matrix. The grain size of the ?-aluminum phase in the sintered samples increased with increasing sintering temperature and time to reach maximum values at a sintering temperature of 500?C and a sintering time of 20 minutes. Although sintering led to grain growth, the grain size of the ?-aluminium matrix remained in the nanometer range and did not exceed 150 nm. The relative density and hardness of the sintered samples increased with increasing sintering temperature and time to reach maximum values at a sintering temperature of 500?C and a sintering time of 20 minutes.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 1479-1484 ◽  
Author(s):  
JONGHOON KIM ◽  
BONGGYU PARK ◽  
YONGHO PARK ◽  
IKMIN PARK ◽  
HEESOO LEE

Intermetallic matrix composites reinforced with ceramic particles have received a great deal of attention. Iron aluminide is known to be a good material for the matrix in such composites. Two processes were used to fabricate FeAl - TiB 2 intermetallic matrix composites. One was liquid melt in-situ mixing, and the other was arc melting and suction casting processes. FeAl - TiB 2 IMCs obtained by two different methods were investigated to elucidate the influence of TiB 2 content. In both methods, the grain size in the FeAl alloy decreased with the presence of titanium diboride. The grain size of in-situ FeAl - TiB 2 IMCs became smaller than that of arc FeAl - TiB 2 IMCs. Significant increase in fracture stress and hardness was achieved in the composites. The in-situ process gives clean, contamination-free matrix/reinforcement interface which maintained good bonding causing high load bearing capability. This contributed to the increase in the mechanical properties of composites.


Author(s):  
M. R. Pinnel ◽  
A. Lawley

Numerous phenomenological descriptions of the mechanical behavior of composite materials have been developed. There is now an urgent need to study and interpret deformation behavior, load transfer, and strain distribution, in terms of micromechanisms at the atomic level. One approach is to characterize dislocation substructure resulting from specific test conditions by the various techniques of transmission electron microscopy. The present paper describes a technique for the preparation of electron transparent composites of aluminum-stainless steel, such that examination of the matrix-fiber (wire), or interfacial region is possible. Dislocation substructures are currently under examination following tensile, compressive, and creep loading. The technique complements and extends the one other study in this area by Hancock.The composite examined was hot-pressed (argon atmosphere) 99.99% aluminum reinforced with 15% volume fraction stainless steel wire (0.006″ dia.).Foils were prepared so that the stainless steel wires run longitudinally in the plane of the specimen i.e. the electron beam is perpendicular to the axes of the wires. The initial step involves cutting slices ∼0.040″ in thickness on a diamond slitting wheel.


Author(s):  
Warren J. Moberly ◽  
Daniel B. Miracle ◽  
S. Krishnamurthy

Titanium-aluminum alloy metal matrix composites (MMC) and Ti-Al intermetallic matrix composites (IMC), reinforced with continuous SCS6 SiC fibers are leading candidates for high temperature aerospace applications such as the National Aerospace Plane (NASP). The nature of deformation at fiber / matrix interfaces is characterized in this ongoing research. One major concern is the mismatch in coefficient of thermal expansion (CTE) between the Ti-based matrix and the SiC fiber. This can lead to thermal stresses upon cooling down from the temperature incurred during hot isostatic pressing (HIP), which are sufficient to cause yielding in the matrix, and/or lead to fatigue from the thermal cycling that will be incurred during application, A second concern is the load transfer, from fiber to matrix, that is required if/when fiber fracture occurs. In both cases the stresses in the matrix are most severe at the interlace.


Author(s):  
Mohamad Alsaadi ◽  
Bashar Younus ◽  
Ahmet Erklig ◽  
Mehmet Bulut ◽  
Omer Bozkurt ◽  
...  

The influence of various graphene nano-platelets (GNPs) content on the tensile, flexural and Charpy impact characteristics of carbon, Kevlar and hybrid carbon/Kevlar fibers reinforced epoxy matrix composites was investigated. Both of composite configurations as carbon and Kevlar at outer and core skins were experimentally tested. The SEM images for flexural specimens were taken to observe the adhesion mechanism of GnPs particles with fiber/epoxy system. It is found that hybridization with Kevlar layers is contributed a positive effect on the hybrid carbon/Kevlar laminate structures in terms of tensile, flexural and impact behaviour. The incorporation of GnPs particles in hybrid and non-hybrid composite samples results in significant improvements in tensile, flexural and impact properties, and the greatest improvement occurs within the GnPs particle content of 0.1 and 0.25 wt%, indicating that the interfacial bonding between the matrix and the fibers is better due to the large surface area of the GnPs and the good entanglement between the GnPs layers and the matrix chains. The samples of impact test are experimented for edgewise and flatwise directions.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2225
Author(s):  
Aleksandra Kotarska ◽  
Tomasz Poloczek ◽  
Damian Janicki

The article presents research in the field of laser cladding of metal-matrix composite (MMC) coatings. Nickel-based superalloys show attractive properties including high tensile strength, fatigue resistance, high-temperature corrosion resistance and toughness, which makes them widely used in the industry. Due to the insufficient wear resistance of nickel-based superalloys, many scientists are investigating the possibility of producing nickel-based superalloys matrix composites. For this study, the powder mixtures of Inconel 625 superalloy with 10, 20 and 40 vol.% of TiC particles were used to produce MMC coatings by laser cladding. The titanium carbides were chosen as reinforcing material due to high thermal stability and hardness. The multi-run coatings were tested using penetrant testing, macroscopic and microscopic observations, microhardness measurements and solid particle erosive test according to ASTM G76-04 standard. The TiC particles partially dissolved in the structure during the laser cladding process, which resulted in titanium and carbon enrichment of the matrix and the occurrence of precipitates formation in the structure. The process parameters and coatings chemical composition variation had an influence on coatings average hardness and erosion rates.


2020 ◽  
Vol 39 (1) ◽  
pp. 189-199
Author(s):  
Longbiao Li

AbstractIn this paper, the temperature-dependent matrix multicracking evolution of carbon-fiber-reinforced silicon carbide ceramic-matrix composites (C/SiC CMCs) is investigated. The temperature-dependent composite microstress field is obtained by combining the shear-lag model and temperature-dependent material properties and damage models. The critical matrix strain energy criterion assumes that the strain energy in the matrix has a critical value. With increasing applied stress, when the matrix strain energy is higher than the critical value, more matrix cracks and interface debonding occur to dissipate the additional energy. Based on the composite damage state, the temperature-dependent matrix strain energy and its critical value are obtained. The relationships among applied stress, matrix cracking state, interface damage state, and environmental temperature are established. The effects of interfacial properties, material properties, and environmental temperature on temperature-dependent matrix multiple fracture evolution of C/SiC composites are analyzed. The experimental evolution of matrix multiple fracture and fraction of the interface debonding of C/SiC composites at elevated temperatures are predicted. When the interface shear stress increases, the debonding resistance at the interface increases, leading to the decrease of the debonding fraction at the interface, and the stress transfer capacity between the fiber and the matrix increases, leading to the higher first matrix cracking stress, saturation matrix cracking stress, and saturation matrix cracking density.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.


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