A Bonding Map for Cu and Al Plates by Pressure Welding at Cold and Warm Temperatures

2005 ◽  
Vol 475-479 ◽  
pp. 2667-2670 ◽  
Author(s):  
K.-S. Sim ◽  
Yong Sin Lee
Keyword(s):  
Surface Roughness ◽  
Bonding Strength ◽  
Room Temperature ◽  
Holding Time ◽  
Bonding Mechanism ◽  
Warm Temperature ◽  
Pressure Welding ◽  
Temperature Ranges ◽  
Welding Pressure ◽  
Bonding Characteristics

This paper is concerned with pressure welding, which has been known as a main bonding mechanism during the cold and warm formings such as clad extrusion or bundle extrusion/drawing. Bonding characteristics between the Cu and Al plates by pressure welding are investigated focusing on the weak bonding. Experiments are performed at the cold and warm temperatures ranging from the room temperature to 200°C. The important factors examined in this work are the welding pressure, pressure holding time, surface roughness, and temperature. A bonding map, which can identify the bonding criterion with a weak bonding strength of 1MPa , is proposed in terms of welding pressure and surface roughness for the cold and warm temperature ranges.

Research on Cold-Rolled Bimetal of High-Tin Aluminum Alloy and Steel

2012 ◽  
Vol 217-219 ◽  
pp. 395-399
Author(s):  
Guo Ming Cui ◽  
Xing Xia Li ◽  
Jian Min Zeng
Keyword(s):  
Aluminum Alloy ◽  
Cold Rolling ◽  
Bonding Strength ◽  
Pure Aluminum ◽  
Bonding Interface ◽  
Recrystallization Annealing ◽  
Bonding Mechanism ◽  
Pressure Welding ◽  
Annealing State ◽  
Cold Pressure

Bimetal of high-tin aluminum alloy and steel was fabricated by cold-rolling process; microstructure, bonding strength and bonding mechanism for bonding interface of the bimetal were investigated under cold-rolling and recrystallization annealing state, respectively. Experimental results indicate that tin phase of bimetal in cold-rolling state shows a belt type distribution, however, it, in recrystallization annealing state, is uniformly distributed just like some “isolated islands”. A well bonding interface, between layers of high–tin aluminum alloy and pure aluminum, can be obtained, and it is difficult to distinguish one layer from the other; but the interface, between layers of low-carbon steel back and pure aluminum, is clear and uneven. And meanwhile, bonding mechanism of bimetal interface, in cold-rolling state, is cold pressure welding and mechanical occluding, But it, in recrystallization annealing state, is cold pressure welding, mechanical occluding, and metallurgic bonding. After recrystallization annealing, at 350°C for 2h,the bonding strength of bimetal approaches to 92.4MPa, which is about 26% higher than that of cold-rolling state.

scholarly journals The Interfacial Characterization and Performance of Cu/Al-Conductive Heads Processed by Explosion Welding, Cold Pressure Welding, and Solid-Liquid Casting

Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 237 ◽  
Author(s):  
Yanni Wei ◽  
Hui Li ◽  
Fu Sun ◽  
Juntao Zou
Keyword(s):  
Corrosion Resistance ◽  
Bonding Strength ◽  
Explosive Welding ◽  
Slag Inclusion ◽  
Explosion Welding ◽  
Bonding Interface ◽  
Pressure Welding ◽  
And Performance ◽  
Solid Liquid ◽  
Cold Pressure

The Cu/Al composites conductive head is widely used in hydrometallurgy as the core component of cathode plate. Its conductive properties directly affect the power consumption, and the bonding strength and corrosion resistance determine the conductive head service life. The Cu/Al conductive head prepared by explosion welding, cold pressure welding, and solid-liquid casting methods were investigated in this paper. The interface microstructure and compositions were examined by scanning electron microscope and X-ray energy dispersive spectrometry. The bonding strength, interface conductivity, and the corrosion resistance of three types of joints were characterized. The Cu/Al bonding interface produced by explosive welding presented a wavy-like morphology with typical defects and many of brittle compounds. A micro-interlocking effect was caused by the sawtooth structures on the cold pressure welding interface, and there was no typical metallurgical reaction on the interface. The Cu/Al bonding interface prepared by solid-liquid casting consisted mainly of an Al-Cu eutectic microstructure (Al2Cu+Al) and partial white slag inclusion. The thickness of the interface transition layer was about 200–250 µm, with defects such as holes, cracks, and unwelded areas. The conductivity, interfacial bonding strength, and corrosion resistance of the conductive head prepared by explosive welding were superior to the other two.

Nanotwinned Surface on a Ternary Titanium Alloy with Increased Hardness Induced under Nanoindentations

2016 ◽  
Vol 874 ◽  
pp. 323-327
Author(s):  
Hong Xiu Zhou ◽  
Ming Lei Li ◽  
Neng Dong Duan ◽  
Bo Wang ◽  
Zhi Feng Shi ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Transmission Electron Microscopy ◽  
Surface Roughness ◽  
Titanium Alloy ◽  
Chemical Mechanical Polishing ◽  
Material Removal ◽  
Room Temperature ◽  
Chemical Reagents ◽  
Transmission Electron ◽  
High Temperature High Pressure

A nanotwinned surface is formed on a titanium alloy under nanoindentations. Prior to nanoindentation, blocks of a ternary titanium alloy are machined by chemical mechanical polishing. The surface roughness Ra and peak-to-valley values are 1.135 nm and 8.82 nm, respectively. The hardness in the indented surface is greatly increased, indicated from the load-displacement curves compared to the polished surfaces. Nanotwins are confirmed using transmission electron microscopy. The nanotwinned surface is uniformly generated by nanoindentations at room temperature, which is different from previous findings, in which high temperature, high pressure, or chemical reagents are usually used. The nanotwinned surface is produced by pure mechanical stress, neither material removal nor addition.

scholarly journals PELAPISAN PERMUKAAN DALAM NOSEL ROKET RKX100 DENGAN Cr2C3-NiCr HVOF: OPTIMASI KEKUATAN LEKAT MELALUI VARIASI KEKASARAN PERMUKAAN

2010 ◽  
Vol 2 (1) ◽  
Author(s):  
Bondan T.Sofyan ◽  
Yus Prasetyo ◽  
Sayid Ardiansyah ◽  
Yus Prasetyo ◽  
Edy Sofyan
Keyword(s):  
Surface Roughness ◽  
Thermal Spray ◽  
Bonding Strength ◽  
Spray Coating ◽  
Hardness Measurement ◽  
Thermal Spray Coating ◽  
Optical Microscope ◽  
Mechanical Interlocking ◽  
Micro Hardness ◽  
Scanning Electron

Nozzle of RKX100 rocket contributes 30 percent to the total weight of the structure, so that allowing further research on weight reduction. An alternative for this is by substitution of massive graphite, which is currently used as thermal protector in the nozzle, with thin layer of HVOF (High Velocity Oxy-Fuel) thermal spray layer. A series of study on the characteristics of various type of HVOF coating material have been being conducted. This paper presented the investigation on the HVOF Cr2C3-NiCr thermal spray coating, in particular, the optimization of bonding strength by varying surface roughness of substrates. Characterization included bonding strength test, micro hardness measurement and micro structural observation with optical microscope and scanning electron micriscope (SEM). The results showed that grit blasting pressure increass the surface roughness from 4,54 um to 5.72 um at the pressure of 6 bar. Average micro hardness of the coating was 631 VHN 300. Coating applied to the surface with rougness of 5.42 um possessed the highest bonding strength, 44 MPa. Microstructural observation by using optical microscope and scanning electron microscope (SEM) confirmed dense lamellae structure with variable composition. High coating adherence was found to be due to mechanical interlocking.

scholarly journals Allyl glycidyl ether-modified animal glue binder for improved water resistance and bonding strength in sand casting

2021 ◽  
Vol 2 (2) ◽  
Author(s):  
Chen-chen Fan ◽  
Qian Tang
Keyword(s):  
Tensile Strength ◽  
Bonding Strength ◽  
Room Temperature ◽  
Water Resistance ◽  
Glycidyl Ether ◽  
Animal Glue ◽  
Practical Application ◽  
Foundry Industry ◽  
Dog Bone ◽  
Allyl Glycidyl Ether

This paper aims to develop a modified animal glue sand binder for foundry casting with improved water resistance and bonding strength. An efficient method is reported by using sodium hydroxide as the catalyst to improve the operability of animal glue binder and allyl glycidyl ether as the modifier to improve the water resistance and bonding strength. Sand specimens prepared using allyl glycidyl ether-modified animal glue binder were cured by compressed air at room temperature. The proposed method saves energy and is environmentally friendly and inexpensive. Compared with unmodified animal glue binder, standard dog bone sand specimens with allyl glycidyl ether-modified animal glue binder had higher tensile strength of 2.58 MPa, flowability of 1.95 g, better water resistance (a lower decrease in tensile strength at 25 °C and relative humidity of 60%), and good collapsibility. This allyl glycidyl ether-modified animal glue binder is suitable for practical application in the foundry industry.

Effect of Temperature on the Interfacial Bonding Strength between PVB and Glass from RT to -50 °C

2011 ◽  
Vol 492 ◽  
pp. 61-65 ◽  
Author(s):  
Yuan Tian ◽  
Yi Wang Bao ◽  
De Tian Wan ◽  
Xiu Fang Wang ◽  
Zhi Ming Han
Keyword(s):  
Bonding Strength ◽  
Room Temperature ◽  
Testing Temperature ◽  
Interfacial Bonding ◽  
Effect Of Temperature ◽  
Laminated Glass ◽  
Interfacial Bonding Strength ◽  
Cooling Speed ◽  
Bonding Method ◽  
Shear Bonding Strength

Laminated glass and photovoltaic laminated glass are widely used in architecture. The interfacial bonding strengths between poly(vinyl butyral) (PVB) and glass were investigated by the cross-bonding method from room temperature to -50 °C. The loading speed was 5 mm/min, and the cooling speed was about 0.5 °C/min. The testing sample was hold at each temperature for half an hour. It was revealed that the testing temperature had great effect on the bonding strength. At room temperature, the tensile bonding strength was 11.49 MPa and the shear bonding strength was 6.61 MPa. With the temperature decreased from RT to -50 °C, the tensile bonding strength was decreased by 66.81%, but the shear bonding strength was increased by 212.16%. From RT to -30 °C, the change rates of the tensile and shear bonding strength bonding strength were 65.57% and 172.68% respectively, only 3.61% and 14.48% from -30 °C to -50 °C. The mechanism for the bonding strength depended on testing temperatures from RT to -50 °C was also discussed.

Effects of Direct Thermal Method Processing Parameters on Mechanical Properties of Semisolid A6061 Feedstock

2021 ◽  
Vol 18 (1) ◽  
Author(s):  
M. F. M. Tajudin ◽  
A. H. Ahmad ◽  
M. M. Rashidi
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Room Temperature ◽  
Processing Parameters ◽  
Holding Time ◽  
Thermal Method ◽  
Pouring Temperature ◽  
Porosity Level ◽  
Experimental Works ◽  
Temperature Water

This paper highlights the effects of pouring temperature and holding time on the mechanical properties of aluminium 6061 semisolid feedstock billets. The semisolid metal feedstock billets were prepared by a direct thermal method (DTM), in which the molten metal was poured into a cylindrical copper mould with a different combination of pouring temperature and holding time before it was solidified in room temperature water. The results show that the sample with pouring temperature slightly above aluminium 6061 liquidus temperature has the lowest porosity, thereby the highest mechanical properties value. The sample with a pouring temperature of 660 °C and holding time of 60 s has the density, tensile strength and hardness properties of 2.701 g/cm3, 146.797 MPa, and 86.5 HV, respectively. Meanwhile, the sample at a pouring temperature of 640 °C and holding time of 20 s has density, tensile strength and hardness properties of 2.527 g/cm3, 65.39 MPa, and 71.79 HV, respectively. The density and fractography tests were conducted to confirm the existence of porosity within the samples. The results from these experimental works suggested that the mechanical properties of DTM semisolid feedstock billet merely depended on processing parameters, which influenced the porosity level within the feedstock billet, thus directly affected their mechanical properties.

scholarly journals Experimental Investigation of Mechanical Properties of PVC Polymer under Different Heating and Cooling Conditions

2016 ◽  
Vol 2016 ◽  
pp. 1-5 ◽  
Author(s):  
Sarkawt Rostam ◽  
Alan Kareem Ali ◽  
Firdaws Haidar AbdalMuhammad
Keyword(s):  
Mechanical Properties ◽  
Experimental Investigation ◽  
Room Temperature ◽  
Heating Temperature ◽  
Industrial Applications ◽  
Standard Samples ◽  
Heating And Cooling ◽  
Working Environments ◽  
Cooling Conditions ◽  
Temperature Ranges

Due to a widely increasing usage of polymers in various industrial applications, there should be a continuous need in doing research investigations for better understanding of their properties. These applications require the usage of the polymer in different working environments subjecting the material to various temperature ranges. In this paper, an experimental investigation of mechanical properties of polyvinyl chloride (PVC) polymer under heating and cooling conditions is presented. For this purpose standard samples are prepared and tested in laboratory using universal material testing apparatus. The samples are tested under different conditions including the room temperature environment, cooling in a refrigerator, and heating at different heating temperatures. It is observed that the strength of the tested samples decreases with the increasing of heating temperature and accordingly the material becomes softer. Meanwhile the cooling environments give a clear increasing to the strength of the material.

scholarly journals Interfacial Bonding Mechanism Ofaluminium and Steel Composites

2018 ◽  
Vol 27 (2) ◽  
pp. 096369351802700 ◽  
Author(s):  
Xian Yang ◽  
Hao Weng ◽  
Chao-lan Tang
Keyword(s):  
Bonding Strength ◽  
Annealing Treatment ◽  
Physical Contact ◽  
Diffusion Annealing ◽  
Al Alloy ◽  
Bonding Mechanism ◽  
Chemical Action ◽  
Roll Bonding ◽  
Two Component ◽  
Metallic Bonding

The research on singular material is gradually converted to composite material which serves to rectify weaknesses possessed by each constituent when it exists alone. Experiments on Al-alloy 4A60 and 08Al steel plate compounded by cold roll bonding were conducted to analyze the bonding mechanism of the interface during the composite process of laminated metal. SEM, EDS, and laser confocal microscope were used to observe the interface and section of composites while the bonding strength was tested by universal tensile machine. The result showed that bonded metal's surface microtopography, reduction and diffusion annealing were the most critical influences on the bonding of composites, and the roll bonding mechanism of 4A60/08Al composite was divided into three stages: 1) Physical contact. Two component layers were mechanically occluded by the rolling pressure, the bonding strength was low; 2) Metallic bonding. The oxide layer and the hardened layer covered on the metal surface break which made the two component fresh metals to full contact, chemical action happened and metallic bonding formed when the interatomic distance reached a certain stage, the bonding strength increased; 3) Metallurgical bonding. In the subsequent annealing treatment, the bonding strength significantly increased because the diffusion of metal atoms at the interface.

The Effect of Electropolishing Time Variation at Room Temperature and Low Voltage on the Surface Quality of Cardiovascular Stent

2019 ◽  
Vol 1154 ◽  
pp. 91-101
Author(s):  
Eko Pujiyulianto ◽  
Suyitno
Keyword(s):  
Surface Roughness ◽  
Room Temperature ◽  
Low Voltage ◽  
Surface Characteristics ◽  
Recast Layer ◽  
Average Surface Roughness ◽  
Average Surface ◽  
Cardiovascular Stent ◽  
Weight Analysis ◽  
The Times

Electropolishing is an attractive method for surface smoothing of cardiovascular stent. This study investigated the effect of times of electropolishing on the surface characteristics both are upper surface and surface of the strut of cardiovascular stent after the by die sinking electrical discharge machining (EDM). The observed surface characteristics of the strut were recast layer, surface roughness and brightness. The weight analysis, and the reduction of the width strut were conducted. The recast layer was analyzed by optical microscope qualitatively, the surface roughness was measured by surface texture measuring instrument, the weight analysis and the reduction of width strut were calculated. The stent was made from steel AISI 316 L. The times which were used in the electropolishing were 3 minutes, 7 minutes, and 11 minutes. The experimental results show that the time for smoothing and brightening of stent at room temperature and low voltage 5 V is 7 minutes. The times affect the upper and EDM surface roughness, the weight of stent and the width of strut. The results show that increasing of times, than the value of surface roughness, the weight of stent and the width of strut will decrease, and vice versa. The average surface roughness of EDM surface after electropolishing is in the range of 3.49 – 1.62 µm. The average surface roughness of upper surface after electropolishing is in the range of 0.55-0.22 µm. The weight analysis show that the loss of weight is in the range of 0.12-1.12 %, and the reduction of width strut is in the range of 11.02 – 69.3 %.

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