Effects of Direct Thermal Method Processing Parameters on Mechanical Properties of Semisolid A6061 Feedstock

2021 ◽  
Vol 18 (1) ◽  
Author(s):  
M. F. M. Tajudin ◽  
A. H. Ahmad ◽  
M. M. Rashidi
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Room Temperature ◽  
Processing Parameters ◽  
Holding Time ◽  
Thermal Method ◽  
Pouring Temperature ◽  
Porosity Level ◽  
Experimental Works ◽  
Temperature Water

This paper highlights the effects of pouring temperature and holding time on the mechanical properties of aluminium 6061 semisolid feedstock billets. The semisolid metal feedstock billets were prepared by a direct thermal method (DTM), in which the molten metal was poured into a cylindrical copper mould with a different combination of pouring temperature and holding time before it was solidified in room temperature water. The results show that the sample with pouring temperature slightly above aluminium 6061 liquidus temperature has the lowest porosity, thereby the highest mechanical properties value. The sample with a pouring temperature of 660 °C and holding time of 60 s has the density, tensile strength and hardness properties of 2.701 g/cm3, 146.797 MPa, and 86.5 HV, respectively. Meanwhile, the sample at a pouring temperature of 640 °C and holding time of 20 s has density, tensile strength and hardness properties of 2.527 g/cm3, 65.39 MPa, and 71.79 HV, respectively. The density and fractography tests were conducted to confirm the existence of porosity within the samples. The results from these experimental works suggested that the mechanical properties of DTM semisolid feedstock billet merely depended on processing parameters, which influenced the porosity level within the feedstock billet, thus directly affected their mechanical properties.

Mechanical Properties of Thixoformed 7075 Feedstock Produced via the Direct Thermal Method

2015 ◽  
Vol 651-653 ◽  
pp. 1569-1574 ◽  
Author(s):  
Asnul Hadi Ahmad ◽  
Sumsun Naher ◽  
Dermot Brabazon
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Solid State ◽  
Tensile Testing ◽  
Thermal Method ◽  
Test Unit ◽  
Pouring Temperature ◽  
Injection Test ◽  
Semi Solid ◽  
Conventionally Cast

Abstracts: This paper presents an overview of measured mechanical properties of thixoformed aluminium 7075 feedstock produced by the direct thermal method (DTM). The DTM feedstock billets were processed with a pouring temperature of 685 °C and holding periods of 20 s, 40 s and 60 s before being quenched and subsequently thixoformed. A conventionally cast feedstock billet was produced with a pouring temperature of 685 °C and was allowed to solidify without quenching. The feedstock billets were later formed by an injection test unit in the semi-solid state. Tensile testing was then conducted on the thixoformed feedstock billets. Tensile properties for 7075 DTM thixoformed feedstock billets were found significantly influenced by the thixoformed component density. Samples with longer holding times were found to have higher density and higher tensile strength.

scholarly journals Direct Thermal Method of Aluminium 7075

2014 ◽  
Vol 939 ◽  
pp. 400-408 ◽  
Author(s):  
Asnul Hadi Ahmad ◽  
Sumsun Naher ◽  
Dermot Brabazon
Keyword(s):  
Cooling Rate ◽  
Holding Time ◽  
Thermal Method ◽  
Pouring Temperature ◽  
Spheroidal Microstructure ◽  
Semi Solid ◽  
Thermal Techniques ◽  
7075 Alloy ◽  
Evolution Of Microstructure ◽  
Temperature Water

The evolution of microstructure affect from different pouring temperatures and holding times using a direct thermal method is presented in this paper. The direct thermal method is one of the thermal techniques which are used to produce semi-solid metal feedstock. In this experimental work, aluminium 7075 alloy was used. The experiments were carried out by processing a sample with a 0.7 °C/s cooling rate to evaluate the formation of the microstructure. In direct thermal method experiment, a molten 7075 was poured into a cylindrical copper mould at different pouring temperatures of 680 °C and 660 °C meanwhile the holding time of 20 s, 40 s and 60 s before quenched into room temperature water. The sample processed by the cooling rate of 0.7 °C/s produced a large microstructure. The formation of a spheroidal microstructure was obtained with the combination of a suitable pouring temperature and holding time. The pouring temperature of 665 °C and the holding time of 60 s produced a finer and uniform microstructure that is suitable for semi-solid feedstock.

scholarly journals Effects of Substitution of Y with Yb and Ce on the Microstructures and Mechanical Properties of Mg88.5Zn5Y6.5

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Creep Resistance ◽  
Room Temperature ◽  
High Thermal Stability ◽  
Long Period ◽  
Microstructures And Mechanical Properties

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.

Effect of Small Iron, Chromium and Boron Additions as Alloying Elements on Microstructure and Mechanical Properties of Ni3Al

2007 ◽  
Vol 23 ◽  
pp. 123-126
Author(s):  
Radu L. Orban ◽  
Mariana Lucaci
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Room Temperature ◽  
Alloying Elements ◽  
Alloyed Powder ◽  
Mechanically Alloyed ◽  
Powder Mixtures ◽  
B Additions ◽  
Strength And Ductility ◽  
Iron Chromium

This paper investigates the effect of Fe, Cr and B additions, in small proportions, as alloying elements in Ni3Al with the purpose to reduce its intrinsic fragility and extrinsic embrittlement and to enhance, in the same time, its mechanical properties. It represents a development of some previous research works of the authors, proving that Ni3Al-Fe-Cr-B alloys obtained by reactive synthesis (SHS) starting from Mechanically Alloyed powder mixtures have superior both room temperature tensile strength and ductility, and compression ones at temperatures up to 800 °C, than pure Ni3Al. These create premises for their using as superalloys substitutes.

Strength of Commercial Aluminum Alloys after Equal Channel Angular Pressing and Post-ECAP Processing

2006 ◽  
Vol 114 ◽  
pp. 91-96 ◽  
Author(s):  
Maxim Yu. Murashkin ◽  
M.V. Markushev ◽  
Julia Ivanisenko ◽  
Ruslan Valiev
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Aluminum Alloys ◽  
Ultimate Tensile Strength ◽  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Solution Treatment ◽  
Ecap Processing ◽  
Angular Pressing

The effects of equal channel angular pressing (ECAP), further heat treatment and rolling on the structure and room temperature mechanical properties of the commercial aluminum alloys 6061 (Al-0.9Mg-0.7Si) and 1560 (Al-6.5Mg-0.6Mn) were investigated. It has been shown that the strength of the alloys after ECAP is higher than that achieved after conventional processing. Prior ECAP solution treatment and post-ECAP ageing can additionally increase the strength of the 6061 alloy. Under optimal ageing conditions a yield strength (YS) of 434 MPa and am ultimate tensile strength (UTS) of 470 MPa were obtained for the alloy. Additional cold rolling leads to a YS and UTS of 475 and 500 MPa with 8% elongation. It was found that the post-ECAP isothermal rolling of the 1560 alloy resulted in the formation of a nano-fibred structure and a tensile strength (YS = 540 MPa and UTS = 635 MPa) that has never previously been observed in commercial non-heat treatable alloys.

Investigation of Mechanical Properties of Nanostructured Titanium Processed by Warm ECAP Followed Cold Rolling

2014 ◽  
Vol 875-877 ◽  
pp. 63-67 ◽  
Author(s):  
Dinh van Hai ◽  
Nguyen Trong Giang
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Cold Rolling ◽  
Room Temperature ◽  
Pure Titanium ◽  
Rolling Process ◽  
Coarse Grain ◽  
Nanostructured Titanium

In this work, ECAP technique was combined with cold rolling process in order to enhance mechanical properties and microstructure of pure Titanium. Coarse grain (CG) Titanium with original grain size of 150 μm had been pressed by ECAP at 425oC by 4, 8 and 12 passes, respectively. This process then was followed by rolling at room temperature with 35%, 55%, and 75% rolling strains. After two steps, mechanical properties such as strength, hardness and microstructure of processed Titanium have been measured. The result indicated significant effect of cold rolling on tensile strength, hardness and microstructure of ECAP-Titanium.

Mechanical Properties Simulation of Squeeze Cast Magnesium Alloy

2011 ◽  
Vol 306-307 ◽  
pp. 1464-1467
Author(s):  
Zhi Hong Guo ◽  
Hua Hou ◽  
Shu Wei Qu
Keyword(s):  
Mechanical Properties ◽  
Squeeze Casting ◽  
Tensile Elongation ◽  
Mold Temperature ◽  
Processing Parameters ◽  
Mould Temperature ◽  
Pouring Temperature ◽  
Squeeze Pressure ◽  
Squeeze Cast ◽  
Cast Magnesium

A research program was simulated to study the effects of pouring temperature, squeeze pressure and die temperature on the tensile, elongation and hardness properties of AZ91D magnesium alloys using anycasting software. The curves with different processing parameters on mechanical properties have been painted. The results indicated that mechanical properties increased firstly, then decreased when the pouring temperature increased to 670°C, and gradually increased with the increasing of squeeze pressure. The affect laws of mould temperature are similar as ones of pouring temperature. Eventually found that the squeeze casting got better mechanical properties(σb= 225MPa, δ= 3.6%, Vickers hardness=62) on the pouring temperature 670°C, mold temperature 180°C, holding pressure 120Mpa, pressure duration 25s.

scholarly journals PENGARUH PERSENTASE REDUKSI WARM ROLLING TERHADAP SIFAT MEKANIK PADUAN Cu-Zn 70/30

2016 ◽  
Vol 16 (1) ◽  
Author(s):  
Ayu Rizeki Ridhowati ◽  
Eka Febriyanti ◽  
Rini Riastuti
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Warm Rolling ◽  
Holding Time ◽  
Partial Recrystallization ◽  
Homogenization Process ◽  
Thermomechanical Method

Warm rolling is one of the thermomechanical method has several advantages such as produces high mechanical properties, but does not decrease % elongation and toughness value because partial recrystallization phenomenon that produces micron-sized new grain. This paper reports the results of an investigation carried out on the effects of holding time annealing to mechanical properties Cu-Zn 70/30 alloy. These alloy after homogenization process and quenched in the air then heated to temperature of 300°C, later the heated copper samples are warm rolled at 25%, 30%, and 35% reduction, after that heated at temperature 300°C and held during 120 minutes. Then sample is experienced rewarm rolling with reduction 25%, 30%, and 35%. The results obtained showed that the ultimate tensile strength and yield strength are higher proportional with the increasing of % reduction, their values are 501,1 MPa; 599,3 MPa; later decrease to 546, 5 MPa and to yield strength are 441,8 MPa; 466,1 MPa; then decrease to 458,6 MPa. Moreover hardness value increase proportional with % reduction such as 154 HV; 162 HV; after that decrease to 160 HV While, % elongation decreases inversely proportional with % reduction namely 12,4%; 8,2%; later increase to 11,2 %. It is caused of the partial recrystallization phenomenon as evidenced by the presence micron-sized.AbstrakWarm rolling merupakan salah satu metode termomekanik yang mempunyai beberapa keuntungan yaitu salah satunya menghasilkan sifat mekanik yang tinggi, namun tidak mengurunkan nilai keuletan karena adanya fenomena rekristalisasi parsial yang menghasilkan butiran baru berbentuk micron. Paper ini menjelaskan tentang hasil penelitian berupa pengaruh persentase reduksi terhadap sifat mekanis paduan Cu-Zn 70/30. Paduan Cu-Zn 70/30 setelah dilakukan proses homogenisasi dan didinginkan di udara lalu dipanaskan ke suhu 300°C, kemudian masing-masing dilakukan warm rolling dengan persentase reduksi sebesar 25%, 30%, dan 35% kemudian ditahan di suhu 300°C dalam waktu 120 menit. Selanjutnya sampel dilakukan rewarm rolling dengan persentase reduksi sebesar 25%, 30%, dan 35%. Hasil penelitian yang dilakukan antara lain nilai kekuatan tarik (UTS dan YS) yang semakin tinggi sebanding dengan peningkatan % reduksi warm rolling yaitu masing-masing untuk nilai UTS sebesar 501,1 MPa; 599,3 MPa; lalu menurun menjadi 546,5 MPa serta untuk nilai kekuatan luluh sebesar 441,8 MPa; 466,1 MPa; lalu menurun menjadi 458,6 MPa. Selain itu, nilai kekerasan meningkat sebanding dengan peningkatan % reduksi warm rolling masing-masing sebesar 154 HV; 162 HV; lalu menurun menjadi 160 HV. Sedangkan persentase elongasi semakin menurun berbanding terbalik dengan peningkatan % reduksi masing-masing sebesar 12,4%; 8,2%; lalu meningkat menjadi 11,2%. Hal tersebut disebabkan karena adanya fenomena rekristalisasi parsial yang dibuktikan dengan kehadiran butir kecil berukuran mikron.Keywords : Cu-Zn 70/30 alloy, warm rolling, anneal, % reduction, mechanical properties

Effect of Processing Parameters on Mechanical Properties of Al7175/Boron Carbide (B4C) Composite Fabricated by Powder Metallurgy Techniques

2021 ◽  
Vol 105 ◽  
pp. 8-16
Author(s):  
Guttikonda Manohar ◽  
Krishna Murari Pandey ◽  
Saikat Ranjan Maity
Keyword(s):  
Mechanical Properties ◽  
Composite Material ◽  
Powder Metallurgy ◽  
Sintering Temperature ◽  
Processing Parameters ◽  
Matrix Composites ◽  
Composite Powders ◽  
Porosity Level ◽  
Milling Operations ◽  
Boron Carbide B4c

Metal matrix composites attain a significant position in Industrial, defense, structural and automobile applications. To amplify that strategy there is a need to find out the conditional behavior of the composites and enhancing the properties will be mandatory. The present work mainly investigates on the effect of processing parameters like densification rates, sintering temperature, reinforcement content on the microstructure, mechanical properties of the Al7175/B4C composite material fabricated by mechanical milling and powder metallurgy techniques. Results show there is a grain size reduction and refinement in the composite material through ball milling operations and along with that increasing B4C content in the composite powders make milling conditions very effective. Increasing the sintering temperature results in a consistent grain growth along with that porosity level decreases up to a limit and then attain a steady state, the strength of the composites increases with compaction pressures but reinforcements content effects the strength of the material by losing its ductility making it brittle.

The Influence of Austenisation Temperature and Holding Time on Mechanical Properties, Scale Thickness, and Microstructure in Alloy Steel

2015 ◽  
Vol 776 ◽  
pp. 239-245
Author(s):  
Abdul Aziz ◽  
Maulud Hidayat ◽  
Indah Hardiyanti
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Alloy Steel ◽  
Impact Energy ◽  
Holding Time ◽  
Micro Structure ◽  
Scale Thickness ◽  
Alloy Steels ◽  
Steel Weight

The application of steel products have been widely used and various research have been developed to find a good and appropriate quality of steel and can be produced in the country without have to be imported, for example alloy steels. One of the alloy steels that have been constantly developed is Ni-Cr-Mo alloy steel with additional nickel, chromium and molybdenum which can increase hardness, tensile strength, ductility and toughness. The effect during the production process is at the heating process that causes the formation of iron oxide layer (scale) and the loss of steel weight. Therefore, the selection of heat treatment methods and techniques are required to increase the mechanical properties of steel, such as hardness, tensile strength, and toughness, with the scale is about <5% of steel weight. In this research, the heat treatment was carried out at austenisation temperature of 800°, 850°, 900°C and at holding time of 20, 40, 60 minutes, then followed by a rapid cooling (quenching) to improve the mechanical properties of hardness. This research also tested the mechanical properties of steel that consist of hardness test and impact test, and metallographic observation that consist of micro structure observation and scale thickness observation. The micro structure from heat treatment process is martensite, it is due to a rapid cooling (quenching) that rapidly change the austenite phase into martensite. The data showed the highest hardness is 588.35 HVN at 850°C of temperature and 60 minutes of holding time, 8.5 Joules of impact energy, and 91.5 μm of scale thickness. While the lowest hardness is 539.34 HVN at 800°C of temperature, 5 Joules of impact energy, and 47.81 μm of scale thickness.

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