Processing and Microstructural Characterization of Porous Alumina-Zirconia Ceramic Using CMC and PVC

2008 ◽  
Vol 591-593 ◽  
pp. 510-513 ◽  
Author(s):  
Ana Coh O. Hirschmann ◽  
Maria do Carmo de Andrade Nono ◽  
R.R. Riehl ◽  
C.R.M. Silva
Keyword(s):  
Porous Alumina ◽  
Porous Ceramic ◽  
Microstructural Characterization ◽  
Porous Ceramics ◽  
Zirconia Ceramic ◽  
Ceramic Filters ◽  
Pore Sizes ◽  
Wide Range ◽  
Materials Used ◽  
Organic Particles

Porous materials are of significant interest due to their wide application in catalysis, separation, lightweight structural materials, biomaterials and other areas. Porous ceramics are produced within a wide range of porosities and pore sizes depending on the application intended. Porosity and pore size distribution can be carefully controlled by the choice of organic composite and the amount added. The material may have two types of pores: open and closed pores. The open pores, also called interconnected pores, are those which are in contact with the external surface of the material, being very useful for the manufacture of ceramic filters. A high number of closed pores are important for the manufacturing of materials used in thermal applications. There are many methods for obtaining porous ceramics, in general consisting in adding to the ceramic matrix organic particles, which volatilize during the first heat-up. The objective of this study was to produce ceramic composite nanostructure of alumina and yttria stabilized zirconia (Y-TZP) with micrometric pore sizes. The effects of ZrO2 additions in the mechanical properties of Al2O3 have been intensively investigated, due to the possible increase of the mechanical strength of this material. The organic particles used to create the pores were CMC and PVC. The microstructure of the porous ceramic samples obtained was evaluated considering the degree of sinterization of the nanoparticles, pores formation, porosity, specific surface of the pores and the distribution of the interconnecting pores.

scholarly journals Alumina ceramics prepared with new pore-forming agents

2008 ◽  
Vol 2 (1) ◽  
pp. 1-8 ◽  
Author(s):  
Zuzana Zivcová ◽  
Eva Gregorová ◽  
Willi Pabst
Keyword(s):  
Thermal Analysis ◽  
Porous Alumina ◽  
Slip Casting ◽  
Porous Ceramics ◽  
Rice Starch ◽  
Alumina Ceramics ◽  
Poppy Seed ◽  
Biological Origin ◽  
Filtration Membranes ◽  
Wide Range

Porous ceramics have a wide range of applications at all length scales, ranging from filtration membranes and catalyst supports to biomaterials (scaffolds for bone ingrowths) and thermally or acoustically insulating bulk materials or coating layers. Organic pore-forming agents (PFAs) of biological origin can be used to control porosity, pore size and pore shape. This work concerns the characterization and testing of several less common pore-forming agents (lycopodium, coffee, fl our and semolina, poppy seed), which are of potential interest from the viewpoint of size, shape or availability. The performance of these new PFAs is compared to that of starch, which has become a rather popular PFA for ceramics during the last decade. The PFAs investigated in this work are in the size range from 5 ?m (rice starch) to approximately 1 mm (poppy seed), all with more or less isometric shape. The burnout behavior of PFAs is studied by thermal analysis, i.e. thermogravimetry and differential thermal analysis. For the preparation of porous alumina ceramics from alumina suspensions containing PFAs traditional slip casting (into plaster molds) and starch consolidation casting (using metal molds) are used in this work. The resulting microstructures are investigated using optical microscopy, combined with image analysis, as well as other methods (Archimedes method of double-weighing in water, mercury intrusion porosimetry).

Thermal Conductivity of Porous Alumina-Zirconia Prepared by Foam Technique for Applications in Cooling Systems of Artificial Satellites

2010 ◽  
Vol 636-637 ◽  
pp. 161-167 ◽  
Author(s):  
Ana Coh O. Hirschmann ◽  
Maria do Carmo de Andrade Nono ◽  
Cosme Roberto Moreira Silva
Keyword(s):  
Thermal Conductivity ◽  
Porous Alumina ◽  
Mercury Porosimetry ◽  
Tetragonal Zirconia ◽  
Porous Ceramics ◽  
Zirconia Ceramic ◽  
Artificial Satellites ◽  
High Porosity ◽  
Cooling Systems ◽  
Loop Heat Pipes

Porous ceramics are of great interest due to their numerous potential applications. The objective of the present investigation was to produce porous alumina with 3 mol % yttria-stabilized tetragonal zirconia (Y-TZP). This material will be used in cooling systems of satellites. To obtain the porous ceramics the direct foaming technique was used. This method is based on the preparation of a stable foam to which a slurry of alumina and zirconia is added. The mixture is then vigorously stirred for incorporation of air. The sintered ceramics were characterized by scanning electron microscopy, mercury porosimetry and thermal conductivity. The tests performed with the porous alumina-zirconia ceramic composite obtained by this method, showed low thermal conductivity values, high porosity and uniform microstructure with 20–100 µm open pores. The results show that the alumina-zirconia composites tested in this study have a potential for application in loop heat pipes of cooling systems of satellites.

scholarly journals Effect of the Sintering Temperature on the Compressive Strengths of Reticulated Porous Zirconia

2021 ◽  
Vol 11 (12) ◽  
pp. 5672
Author(s):  
Chae-Young Lee ◽  
Sujin Lee ◽  
Jang-Hoon Ha ◽  
Jongman Lee ◽  
In-Hyuck Song ◽  
...  
Keyword(s):  
Particle Size ◽  
Compressive Strength ◽  
Sintering Temperature ◽  
Porous Ceramic ◽  
Average Particle Size ◽  
Porous Ceramics ◽  
Average Particle ◽  
High Porosity ◽  
Wide Range ◽  
Porous Zirconia

Porous ceramics have separation/collection (open pore) and heat-shielding/sound-absorbing (closed pore) characteristics not found in conventional dense ceramics, increasing their industrial importance along with dense ceramics. Reticulated porous ceramics, a type of porous ceramic material, are characterized by a three-dimensional network structure having high porosity and permeability. Although there have been numerous studies of porous zirconia, which is already widely used, there are insufficient reports on reticulated porous zirconia, and it is still challenging to improve the compressive strength of reticulated porous ceramics thus far, especially considering that too few studies have been published on this topic. Therefore, we prepared reticulated porous zirconia specimens using the replica template method. In this study, the compressive strength outcomes of reticulated porous zirconia were analyzed by controlling the PPI value (25, 45, 60, and 80 PPI) of the sacrificial polymer template, the average zirconia particle size (as-received, coarse, intermediate, and fine), and the sintering temperature (1400, 1500, and 1600 °C). Consequently, we confirm that it is possible to prepare reticulated porous zirconia with a wide range of strengths (0.16~1.26 MPa) as needed with an average particle size and while properly controlling the sintering temperature.

Microstructural characterization of laser-melted/roller-quenched dicalcium silicate

1988 ◽  
Vol 46 ◽  
pp. 582-583
Author(s):  
C. J. Chan ◽  
K. R. Venkatachari ◽  
W. M. Kriven ◽  
J. F. Young
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Shape Change ◽  
Microstructural Characterization ◽  
Particle Size Effect ◽  
Dicalcium Silicate ◽  
Laser Melting ◽  
Uniform Size ◽  
Cell Shape Change ◽  
Wide Range

Dicalcium silicate (Ca2SiO4) is a major component of Portland cement. It has also been investigated as a potential transformation toughener alternative to zirconia. It has five polymorphs: α, α'H, α'L, β and γ. Of interest is the β-to-γ transformation on cooling at about 490°C. This transformation, accompanied by a 12% volume increase and a 4.6° unit cell shape change, is analogous to the tetragonal-to-monoclinic transformation in zirconia. Due to the processing methods used, previous studies into the particle size effect were limited by a wide range of particle size distribution. In an attempt to obtain a more uniform size, a fast quench rate involving a laser-melting/roller-quenching technique was investigated.The laser-melting/roller-quenching experiment used precompacted bars of stoichiometric γ-Ca2SiO4 powder, which were synthesized from AR grade CaCO3 and SiO2xH2O. The raw materials were mixed by conventional ceramic processing techniques, and sintered at 1450°C. The dusted γ-Ca2SiO4 powder was uniaxially pressed into 0.4 cm x 0.4 cm x 4 cm bars under 34 MPa and cold isostatically pressed under 172 MPa. The γ-Ca2SiO4 bars were melted by a 10 KW-CO2 laser.

Application of the ceramic membrane with hydrophobic skin layer to separation of activated sludge

1997 ◽  
Vol 35 (8) ◽  
pp. 137-144 ◽  
Author(s):  
Tsuyoshi Nomura ◽  
Takao Fujii ◽  
Motoyuki Suzuki
Keyword(s):  
Activated Sludge ◽  
Pore Size ◽  
Ceramic Membrane ◽  
Membrane Separation ◽  
Porous Ceramic ◽  
Porous Membrane ◽  
Skin Layer ◽  
Gas Permeation ◽  
Wide Range ◽  
Cake Layer

Porous membrane of poly(tetrafluoroethylene) (PTFE) was formed on the surface of porous ceramic tubes by means of heat treatment of the PTFE particles deposit layer prepared by filtering PTFE microparticles emulsified in aqueous phase. By means of inert gas permeation, pore size was determined and compared with scanning electron micrograph observation. Also rejection measurement of aqueous dextran solutions of wide range of molecular weights showed consistent results regarding the pore size. Since the membrane prepared by this method is stable and has unique features derived from PTFE, it is expected that the membrane has interesting applications in the field of water treatment. Membrane separation of activated sludge by this composite membrane and original ceramics membrane showed that the PTFE membrane gives better detachability of the cake layer formed on the membrane. This might be due to the hydrophobic nature of the PTFE skin layer.

Perspective Biomass Carrier for Anaerobic Processing Systems of Organic Waste AIC

2020 ◽  
Vol 67 (1) ◽  
pp. 148-155
Author(s):  
Anatoliy V. Fedotov ◽  
Viktor S. Grigoriev ◽  
Dmitriy A. Kovalev ◽  
Andrey A. Kovalev
Keyword(s):  
Wastewater Treatment ◽  
Anaerobic Digestion ◽  
Specific Surface ◽  
Organic Waste ◽  
Porous Ceramic ◽  
Experimental Studies ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Developed Surface ◽  
Highly Porous

To speed up the wastewater treatment under aerobic conditions and to optimize the processes of anaerobic wastewater treatment in digesters, immobilization technologies of microorganisms and enzymes on solid carriers are used. Ceramic carriers based on aluminosilicates and alumina are one of the promising inorganic biomass carriers. (Research purpose) To study the structure of porous ceramic biomass carriers for anaerobic processing of organic waste and evaluate the prospects for their use. (Materials and methods) The substrate for anaerobic digestion was a mixture of sediments of the primary and secondary sewage sumps of the Lyubertsy treatment facilities. K-65 cattle feed was used to ensure the constancy of the composition of organic substances in substrates as a cosubstrate. The authors used the method of low-temperature nitrogen adsorption of Bruner-Emmett-Teller to study the pore structure and specific surface of solid carriers on a specific surface analyzer Quntachrome Autosorb-1. (Results and discussion) The main characteristics (specific surface, volume of micro- and mesopores, predominant pore radius, water absorption and others) of chamotte foam lightweight and highly porous corundum ceramics were determined. It was revealed that ceramic materials with a developed surface and electrically conductive material provided an increase in biogas yield by 3.8-3.9 percent with an increase in methane content by an average of 5 percent. (Conclusions) The results of anaerobic digestion showed a positive effect of both a conductive carrier and highly porous ceramic materials on the process of anaerobic bioconversion of organic waste into biogas. It is advisable to expand experimental studies on the use of a conductive carrier with a developed surface based on highly porous ceramics.

scholarly journals Bio-Based Alternatives to Phenol and Formaldehyde for the Production of Resins

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2237 ◽  
Author(s):  
P. R. Sarika ◽  
Paul Nancarrow ◽  
Abdulrahman Khansaheb ◽  
Taleb Ibrahim
Keyword(s):  
Raw Materials ◽  
Phenol Formaldehyde ◽  
Raw Material ◽  
Wood Industry ◽  
Suitable Material ◽  
The Past ◽  
Wide Range ◽  
Recent Developments ◽  
Sustainable Materials ◽  
Materials Used

Phenol–formaldehyde (PF) resin continues to dominate the resin industry more than 100 years after its first synthesis. Its versatile properties such as thermal stability, chemical resistance, fire resistance, and dimensional stability make it a suitable material for a wide range of applications. PF resins have been used in the wood industry as adhesives, in paints and coatings, and in the aerospace, construction, and building industries as composites and foams. Currently, petroleum is the key source of raw materials used in manufacturing PF resin. However, increasing environmental pollution and fossil fuel depletion have driven industries to seek sustainable alternatives to petroleum based raw materials. Over the past decade, researchers have replaced phenol and formaldehyde with sustainable materials such as lignin, tannin, cardanol, hydroxymethylfurfural, and glyoxal to produce bio-based PF resin. Several synthesis modifications are currently under investigation towards improving the properties of bio-based phenolic resin. This review discusses recent developments in the synthesis of PF resins, particularly those created from sustainable raw material substitutes, and modifications applied to the synthetic route in order to improve the mechanical properties.

scholarly journals Production of Porous Ceramic Materials from Spent Fluorescent Lamps

2021 ◽  
Vol 11 (13) ◽  
pp. 6056
Author(s):  
Egle Rosson ◽  
Acacio Rincón Rincón Romero ◽  
Denis Badocco ◽  
Federico Zorzi ◽  
Paolo Sgarbossa ◽  
...  
Keyword(s):  
Rare Earth ◽  
Rare Earth Elements ◽  
High Speed ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Fluorescent Lamps ◽  
Naoh Solution ◽  
Commercial Glass ◽  
Triton X

Spent fluorescent lamps (SFL) are classified as hazardous materials in the European Waste Catalogue, which includes residues from various hi-tech devices. The most common end-of-life treatment of SFL consists in the recovery of rare earth elements from the phosphor powders, with associated problems in the management of the glass residues, which are usually landfilled. This study involves the manufacturing of porous ceramics from both the coarse glass-rich fraction and the phosphor-enriched fraction of spent fluorescent lamps. These porous materials, realizing the immobilization of Rare Earth Elements (REEs) within a glass matrix, are suggested for application in buildings as thermal and acoustic insulators. The proposed process is characterized by: (i) alkaline activation (2.5 M or 1 M NaOH aqueous solution); (ii) pre-curing at 75 °C; (iii) the addition of a surfactant (Triton X-100) for foaming at high-speed stirring; (iv) curing at 45 °C; (v) viscous flow sintering at 700 °C. All the final porous ceramics present a limited metal leaching and, in particular, the coarse glass fraction activated with 2.5 M NaOH solution leads to materials comparable to commercial glass foams in terms of mechanical properties.

scholarly journals Analysis of the Impact on the Mechanical Properties of Modification of Oligohydroxyethers in Organic Solvent Solution with Rubbers

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 519
Author(s):  
Vitalii Bezgin ◽  
Agata Dudek ◽  
Adam Gnatowski
Keyword(s):  
Mechanical Properties ◽  
Scientific Paper ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Molecular Weights ◽  
Wide Range ◽  
Strength Tests ◽  
Materials Used ◽  
Styrene Butadiene ◽  
The Impact

This paper proposes and presents the chemical modification of linear hydroxyethers (LHE) with different molecular weights (380, 640, and 1830 g/mol) with the addition of three types of rubbers (polysulfide rubber (PSR), polychloroprene rubber (PCR), and styrene-butadiene rubber (SBR)). The main purpose of choosing this type of modification and the materials used was the possibility to use it in industrial settings. The modification process was conducted for a very wide range of modifier additions (rubber) per 100 g LHE. The materials obtained in the study were subjected to strength tests in order to determine the effect of the modification on functional properties. Mechanical properties of the modified materials were improved after the application of the modifier (rubber) to polyhydroxyether (up to certain modifier content). The most favorable changes in the tested materials were registered in the modification of LHE-1830 with PSR. In the case of LHE-380 and LHE-640 modified in cyclohexanol (CH) and chloroform (CF) solutions, an increase in the values of the tested properties was also obtained, but to a lesser extent than for LHE-1830. The largest changes were registered for LHE-1830 with PSR in CH solution: from 12.1 to 15.3 MPa for compressive strength tests, from 0.8 to 1.5 MPa for tensile testing, from 0.8 to 14.7 MPa for shear strength, and from 1% to 6.5% for the maximum elongation. The analysis of the available literature showed that the modification proposed by the authors has not yet been presented in any previous scientific paper.

scholarly journals A general approach to high-efficiency perovskite solar cells by any antisolvent

2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Alexander D. Taylor ◽  
Qing Sun ◽  
Katelyn P. Goetz ◽  
Qingzhi An ◽  
Tim Schramm ◽  
...  
Keyword(s):  
Solar Cells ◽  
High Efficiency ◽  
Perovskite Solar Cells ◽  
Precursor Solution ◽  
Microstructural Characterization ◽  
Application Rate ◽  
Perovskite Layer ◽  
Highly Efficient ◽  
Application Procedure ◽  
Wide Range

AbstractDeposition of perovskite films by antisolvent engineering is a highly common method employed in perovskite photovoltaics research. Herein, we report on a general method that allows for the fabrication of highly efficient perovskite solar cells by any antisolvent via manipulation of the antisolvent application rate. Through detailed structural, compositional, and microstructural characterization of perovskite layers fabricated by 14 different antisolvents, we identify two key factors that influence the quality of the perovskite layer: the solubility of the organic precursors in the antisolvent and its miscibility with the host solvent(s) of the perovskite precursor solution, which combine to produce rate-dependent behavior during the antisolvent application step. Leveraging this, we produce devices with power conversion efficiencies (PCEs) that exceed 21% using a wide range of antisolvents. Moreover, we demonstrate that employing the optimal antisolvent application procedure allows for highly efficient solar cells to be fabricated from a broad range of precursor stoichiometries.

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