Effect of Microwave Curing to the Compressive Strength of Fly Ash Based Geopolymer Mortar

2016 ◽  
Vol 841 ◽  
pp. 193-199 ◽  
Author(s):  
Mohd Mustafa Al Bakri Abdullah ◽  
Muhammad Faheem Mohd Tahir ◽  
Kamarudin Hussin ◽  
Mohammed Binhussain ◽  
Januarti Jaya Ekaputri
Keyword(s):  
Global Warming ◽  
Fly Ash ◽  
Precast Concrete ◽  
Construction Materials ◽  
Cost Savings ◽  
Curing Temperature ◽  
Conventional Heating ◽  
Strength Development ◽  
Microwave Curing ◽  
Heat Curing

With the advancement of technology and the economic crisis in Malaysia, has been promoting the development of infrastructure in the use of new structural materials but overall is unsatisfactory in terms of cost savings. One of the alternatives that can be used is to use fly ash as a cement replacement in manufacturing mortar. Replacement of cement with geopolymerization mortar can reduce manufacturing costs and could reduce global warming arising from the production of cement for the production of Portland cement for the release of CO2 into the atmosphere, where CO2 gas gives the largest contribution to global warming . The study will be focused on the effect of microwave curing with various durations and temperature to the mechanical and physical properties of fly ash based geopolymer mortar. For the conventional heating technique, heat is distributed in the specimen from the exterior to the interior leading to the non-uniform and long heating period to attain the required temperature. Application of microwave to the fresh concrete results in removal of water, collapse of capillary pore and densification of sample. Heat curing has been applied to construction materials especially for the precast concrete to improve the strength development process. This concrete attains sufficient strength in short curing time, so the molds can be reused, and the final products can be rapidly delivered to the site. The effect of curing temperature together with their aging days of the cured product will also be investigated. Mechanical properties of the product will be tested using compressive test, and density of the samples.

Determination of optimal microwave curing cycle for fly ash mortars

2008 ◽  
Vol 35 (4) ◽  
pp. 349-357 ◽  
Author(s):  
İlker Bekir Topçu ◽  
Mehmet Uğur Toprak ◽  
Devrim Akdağ
Keyword(s):  
Fly Ash ◽  
Processing Parameters ◽  
Microwave Energy ◽  
Strength Prediction ◽  
Strength Development ◽  
Microwave Curing ◽  
Optimal Processing ◽  
Cement Mortars ◽  
Curing Cycle

Microwave energy can accelerate the hydration of cement, which results in the rapid strength development of concrete. In this paper, prediction of later age compressive strength of fly ash cement mortars, based on the accelerated strength of mortars cured with microwave energy, was investigated. To accelerate curing properly, optimal processing parameters of microwave curing (MC) on Portland cement mortars (CM) and fly ash cement mortars (FA) were first determined and then were applied to mortars. The possible early ages for the strength prediction were found to be at 6 and 8 h for CM and FA, respectively. The error percentages for prediction of CM were ±2.22% and 2.91% for 7 and 28 d, respectively. Error percentages for FA, on the other hand, were ±4.36% and 5.20% for 7 and 28 d, respectively.

Effect of Curing Temperature on Hardened Concrete Properties

2005 ◽  
Vol 1914 (1) ◽  
pp. 97-104 ◽  
Author(s):  
W. Micah Hale ◽  
Thomas D. Bush ◽  
Bruce W. Russell ◽  
Seamus F. Freyne
Keyword(s):  
Fly Ash ◽  
Cementitious Materials ◽  
Curing Temperature ◽  
Supplementary Cementitious Materials ◽  
Cold Weather ◽  
Strength Development ◽  
Hardened Concrete ◽  
Hardened Properties ◽  
Hot Weather ◽  
Materials Used

Often, concrete is not mixed or placed under ideal conditions. Particularly in the winter or the summer months, the temperature of fresh concrete is quite different from that of concrete mixed under laboratory conditions. This paper examines the influence of supplementary cementitious materials on the strength development (and other hardened properties) of concrete subjected to different curing regimens. The supplementary cementitious materials used in the research program were ground granulated blast furnace slag (GGBFS), fly ash, and a combination of both materials. The three curing regimens used were hot weather curing, standard curing, and cold weather curing. Under the conditions tested, the results show that the addition of GGBFS at a relatively low replacement rate can improve the hardened properties for each curing regimen. This improvement was noticeable not only at later ages but also at early ages. Mixtures that contained both materials (GGBFS and fly ash) performed as well as and, in most cases, better than mixtures that contained only portland cement in all curing regimens.

scholarly journals Application of the High Early Strength Type Expansive Agent to the Blast Furnace Slag Combination Concrete with GGBFS under Steam Curing

2019 ◽  
Vol 278 ◽  
pp. 01005
Author(s):  
Erica Enzaki ◽  
Takashi Sakuma ◽  
Eizou Takeshita ◽  
Shigeyuki Date
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Early Stage ◽  
Precast Concrete ◽  
Curing Temperature ◽  
Strength Development ◽  
Steam Curing ◽  
Expansive Agent ◽  
Early Strength ◽  
Furnace Slag

In recent years, the use of blast furnace slag material is being focused as environmental loading reduction and sustainable construction. However, in general, autogeneours shrinkage of the concrete using much amount of GGBFS is large in compared to normal concrete, therefore risk of cracking should be cared. On the other hand, strength development speed of concrete at early stage will be decreasing as the dosage of GGBFS increases, even under steam curing condition. It can be considered these points will be significant disadvantage in both productivity and quality of precast concrete. So in this study, early strength type expansive agent and setting accelerator were used in combination. As a result, it was confirmed that compressive strength at early stage is obviously increased. And steam curing temperature can be reduced about 10 degrees, and also, 600×10-6 of restraint expansion was obtained.

scholarly journals Effects of Mixing and Curing Temperature on the Strength Development and Pore Structure of Fly Ash Blended Mass Concrete

2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Ki-Bong Park ◽  
Takafumi Noguchi
Keyword(s):  
Fly Ash ◽  
Portland Cement ◽  
Pore Structure ◽  
Weather Conditions ◽  
Strength Loss ◽  
Curing Temperature ◽  
Strength Development ◽  
Mass Concrete ◽  
Term Strength

The aim of this work is to know clearly the effects of temperature in response to curing condition, hydration heat, and outside weather conditions on the strength development of high-performance concrete. The concrete walls were designed using three different sizes and three different types of concrete. The experiments were conducted under typical summer and winter weather conditions. Temperature histories at different locations in the walls were recorded and the strength developments of concrete at those locations were measured. The main factors investigated that influence the strength developments of the obtained samples were the bound water contents, the hydration products, and the pore structure. Testing results indicated that the elevated summer temperatures did not affect the early-age strength gain of concrete made using ordinary Portland cement. Strength development was significantly increased at early ages in concrete made using belite-rich Portland cement or with the addition of fly ash. The elevated temperatures resulted in a long-term strength loss in both belite-rich and fly ash containing concrete. The long-term strength loss was caused by a reduction in the degree of hydration and an increase in the total porosity and amount of smaller pores in the material.

scholarly journals Development of Abaca Fiber-reinforced Foamed Fly Ash Geopolymer

2018 ◽  
Vol 156 ◽  
pp. 05018 ◽  
Author(s):  
Ngo Janne Pauline S. ◽  
Promentilla Michael Angelo B.
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Construction Materials ◽  
Curing Temperature ◽  
Sustainable Construction ◽  
Environmental Footprint ◽  
Fiber Reinforced ◽  
Foaming Agent ◽  
Fiber Loading ◽  
Geopolymer Composites

The growing environmental and economic concerns have led to the need for more sustainable construction materials. The development of foamed geopolymer combines the benefit of reduced environmental footprint and attractive properties of geopolymer technology with foam concrete’s advantages of being lightweight, insulating and energy-saving. In this study, alkali-treated abaca fiber-reinforced geopolymer composites foamed with H2O2 were developed using fly ash as the geopolymer precursor. The effects of abaca fiber loading, foaming agent dosage, and curing temperature on mechanical strength were evaluated using Box-Behken design of experiment with three points replicated. Volumetric weight of samples ranged from 1966 kg/m3 to 2249 kg/m3. Measured compressive strength and flexural ranged from 19.56 MPa to 36.84 MPa, and 2.41 MPa to 6.25 MPa, respectively. Results suggest enhancement of compressive strength by abaca reinforcement and elevated temperature curing. Results, however, indicate a strong interaction between curing temperature and foaming agent dosage, which observably caused the composite’s compressive strength to decline when simultaneously set at high levels. Foaming agent dosage was the only factor detected to significantly affect flexural strength.

scholarly journals Compressive Strength Development of High-Volume Fly Ash Ultra-High-Performance Concrete under Heat Curing Condition with Time

2020 ◽  
Vol 10 (20) ◽  
pp. 7107
Author(s):  
Pham Sy Dong ◽  
Nguyen Van Tuan ◽  
Le Trung Thanh ◽  
Nguyen Cong Thang ◽  
Viet Hung Cu ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
High Performance ◽  
High Performance Concrete ◽  
High Volume ◽  
Strength Development ◽  
Ultra High Performance Concrete ◽  
Heat Curing ◽  
Compressive Strength Development ◽  
Curing Condition

This research investigated the effect of fly ash content on the compressive strength development of ultra-high-performance concrete (UHPC) at different curing conditions, i.e., the standard curing condition and the heat curing. A total of 20 mixtures were prepared to cast specimens to measure the compressive strength at different ages from 3 days to 180 days. Additionally, 300 specimens were prepared to estimate the appropriate heat curing period at the early ages in terms of enhancing the 28-day compressive strength of UHPC with high content of fly ash (FA). From the regression analysis using test data, empirical equations were formulated to assess the compressive strength development of UHPC considering the FA content and maturity function. Test results revealed that the preference of the addition of FA for enhancing the compressive strength of UHPC requires the early heat curing procedure which can be recommended as at least 2 days under 90 °C. Moreover, the compressive strength of UHPC with FA under heat curing mostly reached its 28-day strength within 3 days. The proposed models based on the fib 2010 model can be a useful tool to reliably assess the compressive strength development of UHPC with high-volume fly ash (HVFA) (up to 70% fly ash content) under a heat curing condition that possesses a different performance from that of normal- and high-strength concrete. When 50% of the cement content was replaced by FA, the embodied CO2 emission for UHPC mixture reduced up to approximately 50%, which is comparable to the CO2 emission calculated from the conventional normal-strength concrete.

Interrelationship Analysis of Geopolymer Components Using Pearson Correlation Technique

2014 ◽  
Vol 567 ◽  
pp. 417-421 ◽  
Author(s):  
Andri Kusbiantoro ◽  
Norbaizurah Rahman ◽  
Noor Fifinatasha Shahedan
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Elemental Composition ◽  
Setting Time ◽  
Source Material ◽  
Curing Temperature ◽  
Strength Development ◽  
Correlation Technique ◽  
High Calcium ◽  
Geopolymer Binder

Performance of geopolymer based specimens is significantly affected by internal and external aspects. Curing temperature and air humidity are among the prominent external factors that contribute to the alteration of geopolymer properties. Nevertheless, internal component of geopolymer binder also carries essential effect to the hardened geopolymer binder produced. In this research, the study was concentrated on the elemental composition of source material components and their interrelation to the performance of geopolymer binder produced. Different types of fly ash were used as the source material in this research. Low calcium (class-F) fly ash was combined with high calcium (class-C) fly ash to determine the elemental composition effect, particularly SiO2, Al2O3, and CaO to the geopolymer properties. Analysis using SYSTAT statistical software indicated the importance of oxide composition of source material to the geopolymer specimens produced. Initial setting time of geopolymer paste was also possibly important to the compressive strength of geopolymer specimens produced. Nevertheless, final setting time indicated less importance to the compressive strength development of geopolymer binder.

scholarly journals Preparation and Characterization of the Functional Properties of Synthetic Aggregates from Silico-Manganese Slag

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7303
Author(s):  
Zhibing Xing ◽  
Fenglan Han ◽  
Jiuliang Tian ◽  
Zhichao Xu ◽  
Jiaqi Wang ◽  
...  
Keyword(s):  
Fly Ash ◽  
Large Scale ◽  
Construction Materials ◽  
Raw Material ◽  
Curing Temperature ◽  
Fixed Amount ◽  
Aggregate Properties ◽  
Alkaline Activator ◽  
Natural Aggregates ◽  
Cold Bonding

A large number of natural aggregates are used in the field of construction materials, resulting in the exhaustion of natural aggregates. Therefore, looking for an alternative will slow down the consumption of natural aggregates. The sintering method not only consumes a lot of energy to prepare aggregates but also produces a lot of pollutants. In this study, silico-manganese (SM) slag was dried, ground into powder, and used as raw material. Solid and liquid alkaline activator methods were used to prepare SM slag non-burning aggregate (SMNA) by the cold bonding method. The effects of grinding time, amounts of solid and liquid alkaline activators, curing temperature, and the amount of added fly ash on aggregate properties were investigated. The aggregate microstructure was characterized by XRD, SEM, and FTIR methods, and the toxic leaching analysis of aggregate was performed. The results showed that with a fixed amount of liquid activator (16.2% wt.) and solid activator (15% wt.) and fly ash (20% wt.), respectively, and curing was performed at room temperature, the aggregate properties were optimal: the bulk density of 1236.6–1476.9 kg/m3 and the water absorption lower than 4.9–5.5%. The apparent density was 1973.1–2281.6 kg/m3, and the bulk crushing strength was 24.7–27.9 MPa. The XRD, SEM, and FTIR results indicated that amorphous gel could be formed from SM under an alkaline activator, improving the aggregate strength. The results of toxic leaching showed that the aggregate prepared from SM exhibited environmentally friendly characteristics. The SMNA was obtained via the simple and low-energy consumption production process, paving the new way toward large-scale utilization of SM.

scholarly journals Feasibility and strength properties of the geopolymeric binder made of fly ash suspension

2019 ◽  
Vol 262 ◽  
pp. 06001
Author(s):  
Szymon Dawczyúski ◽  
Marek Soczyúski ◽  
Marcin GÓrski
Keyword(s):  
Fly Ash ◽  
Waste Product ◽  
Strength Properties ◽  
Inorganic Materials ◽  
Curing Temperature ◽  
Laboratory Research ◽  
Heat Curing ◽  
Energy Consuming ◽  
Main Components ◽  
The Impact

Geopolymeric binders, or in general geopolymers, are nowadays applied in many different branches of the industry –also in building construction. This relatively new group of inorganic materials has similar strength properties as ordinary Portland cement (OPC) and in some features, it is even better (for example in terms of fire resistance or chemical resistance). It is also environmentally friendly material because industrial or mining tailings are used as its main components and the production process is not so energy consuming as in case of OPC. Paper presents laboratory research focusing on the curing temperature impact on strength properties of geopolymeric binder made of fly ash suspension. Besides the suspension which is a waste product from coal power plant, also recycled ground glass and metakaolin were used as the additions. The chemical activator of geopolimerisation reaction was prepared with the use of sodium hydroxide and sodium silicate. Prism samples 40x40x160 mm were done and then the flexural and compressive strength tests were performed. The paper also presents the impact of covering the moulds during heat curing on condition of geopolymeric binder samples.

Effect of Poly(Ethylene-co-Vinyl Acetate) as a Self-Healing Agent in Geopolymer Exposed to Various Curing Temperatures

2016 ◽  
Vol 841 ◽  
pp. 16-20 ◽  
Author(s):  
Andri Kusbiantoro ◽  
Norbaizurah Rahman ◽  
Siew Choo Chin ◽  
Ridho Bayu Aji
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Vinyl Acetate ◽  
Heat Exposure ◽  
Ethylene Vinyl Acetate ◽  
Strength Development ◽  
Self Healing ◽  
Heat Curing ◽  
Healing Agent ◽  
Poly Ethylene

The elevated temperature curing could cause rapid evaporation of moisture from geopolymer framework, which in turn will trigger a drying shrinkage to the specimen and affect the performance of hardened geopolymer. Different studies have been done on the characteristics of fly ash based geopolymer, yet scarce studies are available on the addition of self-healing agent to reduce shrinkage phenomenon during heat curing. This study experimentally examines the effect of PVA (poly ethylene vinyl acetate) as a self-healing agent on the mechanical properties of geopolymer mortar after 24 hours curing in various temperatures. The effect of PVA was evaluated at 1% of fly ash weight in geopolymer mixture with various curing temperatures of 70, 80, and 90 oC. The curing process of geopolymer mortar was done for 24 hours without any post-cast detainment period. Compressive strength and porosity tests were conducted to provide fundamental information on the hardened properties of geopolymer mortar. Based on the results, 90oC heat curing showed higher improvement on compressive strength properties than other specimens. Strength development of geopolymer mortar was also affected by various geopolymerization rate that relies on the heat exposure.

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