Rubber Foam Processing via Bubbling Technique

2019 ◽  
Vol 962 ◽  
pp. 96-100 ◽  
Author(s):  
Sanit Sirikulchaikij ◽  
Benjaporn Nooklay ◽  
Rungrote Kokoo ◽  
Matthana Khangkhamano

Natural rubber foams are currently produced by the two well-known processes of Dunlop and Talalay. Dunlop process, however, requires a high-speed Hobart Mixer to generate a high bubble-volume, while Talalay is complexity and expensive technique. Here, a simple and inexpensive technique for rubber foam production was introduced. The process involved air flowing with a constant flow rate through a porous diffuser, firmly connected to the bubble column containing compound latex, to generate a high bubble-volume. Microstructure of the as-produced rubber foams was examined using a scanning electron microscope (SEM), in comparison with that of the purchased Dunlop foam. Spherical cell shape with a uniform interconnected-cell structure was gained from the bubbled foams, while fractured-cell structure was obtained from the Dunlop foam.

2019 ◽  
Vol 962 ◽  
pp. 91-95
Author(s):  
Kuntida Katkeaw ◽  
Benjaporn Nooklay ◽  
Rungrote Kokoo ◽  
Kalayanee Kooptarnond ◽  
Matthana Khangkhamano

Natural rubber latex foam (NRF) was produced using nitrogen bubbling process. The process involved flowing of nitrogen with a constant flow rate of 80 cc/min through a bubble column, filled with latex compound, to generate a high bubble-volume inside the column. Microstructure of the finished product was examined using a scanning electron microscope (SEM), in comparison with that of the purchased Dunlop foam. The results showed characteristic of the as-produced foam that they composed of spherical pores with a uniform interconnected-cell structures. On the other hand, the Dunlop foam exhibited non-spherical pores and non-uniform cell structure with broken cells.


Author(s):  
Marc H. Peeters ◽  
Max T. Otten

Over the past decades, the combination of energy-dispersive analysis of X-rays and scanning electron microscopy has proved to be a powerful tool for fast and reliable elemental characterization of a large variety of specimens. The technique has evolved rapidly from a purely qualitative characterization method to a reliable quantitative way of analysis. In the last 5 years, an increasing need for automation is observed, whereby energy-dispersive analysers control the beam and stage movement of the scanning electron microscope in order to collect digital X-ray images and perform unattended point analysis over multiple locations.The Philips High-speed Analysis of X-rays system (PHAX-Scan) makes use of the high performance dual-processor structure of the EDAX PV9900 analyser and the databus structure of the Philips series 500 scanning electron microscope to provide a highly automated, user-friendly and extremely fast microanalysis system. The software that runs on the hardware described above was specifically designed to provide the ultimate attainable speed on the system.


Author(s):  
M. T. Postek ◽  
A. E. Vladar

One of the major advancements applied to scanning electron microscopy (SEM) during the past 10 years has been the development and application of digital imaging technology. Advancements in technology, notably the availability of less expensive, high-density memory chips and the development of high speed analog-to-digital converters, mass storage and high performance central processing units have fostered this revolution. Today, most modern SEM instruments have digital electronics as a standard feature. These instruments, generally have 8 bit or 256 gray levels with, at least, 512 × 512 pixel density operating at TV rate. In addition, current slow-scan commercial frame-grabber cards, directly applicable to the SEM, can have upwards of 12-14 bit lateral resolution permitting image acquisition at 4096 × 4096 resolution or greater. The two major categories of SEM systems to which digital technology have been applied are:In the analog SEM system the scan generator is normally operated in an analog manner and the image is displayed in an analog or "slow scan" mode.


Author(s):  
Kazuyuki Koike ◽  
Hideo Matsuyama

Spin-polarized scanning electron microscopy (spin SEM), where the secondary electron spin polarization is used as the image signal, is a novel technique for magnetic domain observation. Since its first development by Koike and Hayakawa in 1984, several laboratories have extensively studied this technique and have greatly improved its capability for data extraction and its range of applications. This paper reviews the progress over the last few years.Almost all the high expectations initially held for spin SEM have been realized. A spatial resolution of several hundreds angstroms has been attained, which is nearly one order of magnitude higher than that of conventional methods for thick samples. Quantitative analysis of magnetization direction has been performed more easily than with conventional methods. Domain observation of the surface of three-dimensional samples has been confirmed to be possible. One of the drawbacks, a long image acquisition time, has been eased by combining highspeed image-signal processing with high speed scanning, although at the cost of image quality. By using spin SEM, the magnetic structure of a 180 degrees surface Neel wall, magnetic thin films, multilayered films, magnetic discs, etc., have been investigated.


2012 ◽  
Vol 45 (4) ◽  
pp. 674-678 ◽  
Author(s):  
Lukas Lomb ◽  
Jan Steinbrener ◽  
Sadia Bari ◽  
Daniel Beisel ◽  
Daniel Berndt ◽  
...  

Serial femtosecond crystallography (SFX) using X-ray free-electron laser (FEL) sources has the potential to determine the structures of macromolecules beyond the limitation of radiation damage and without the need for crystals of sufficient size for conventional crystallography. In SFX, a liquid microjet is used to inject randomly oriented crystals suspended in their storage solution into the FEL beam. Settling of crystals in the reservoir prior to the injection has been found to complicate the data collection. This article details the development of an anti-settling sample delivery instrument based on a rotating syringe pump, capable of producing flow rates and liquid pressures necessary for the operation of the injector. The device has been used successfully with crystals of different proteins, with crystal sizes smaller than 20 µm. Even after hours of continuous operation, no significant impairment of the experiments due to sample settling was observed. This article describes the working principle of the instrument and sets it in context with regard to the experimental conditions used for SFX. Hit rates for longer measuring periods are compared with and without the instrument operating. Two versions of the instrument have been developed, which both deliver sample at a constant flow rate but which differ in their minimum liquid flow rates and maximum pressures.


2006 ◽  
Vol 309-311 ◽  
pp. 1023-1026
Author(s):  
E.T. Uzumaki ◽  
C.S. Lambert

In this study, porous bioceramics (titanium foam with diamond-like carbon coatings, glass foam and zirconium oxide foam) were produced using expansion in vacuum. The porosity, the pore size and pore morphology can be adjusted in agreement with the application. The different 3D structures were obtained by varying the parameters of the process. The microstructure and morphology of the porous materials were observed by scanning electron microscopy (SEM) and optical microscopy. The foam exhibit an open-cell structure with interconnected macropores, which provide the potential for tissue ingrowths and the transport of the body fluids.


2012 ◽  
Vol 9 (3) ◽  
Author(s):  
Il Doh ◽  
Young-Ho Cho

A pumpless fuel supply using pressurized fuel with autonomous flow regulation valves is presented. Since micropumps and their control circuitry consume a portion of the electrical power generated in fuel cells, fuel supply without micropumps makes it possible to provide more efficient and inexpensive fuel cells than conventional ones. The flow regulation valves in the present system maintain the constant fuel flow rate from the pressurized fuel chamber even though the fuel pressure decreases. They autonomously adjust fluidic resistance of the channel according to fuel pressure so as to maintain constant flow rate. Compared to previous pumpless fuel supply methods, the present method offers more uniform fuel flow without any fluctuation using a simple structure. The prototypes were fabricated by a polymer micromolding process. In the experimental study using the pressurized deionized water, prototypes with pressure regulation valves showed constant flow rate of 5.38 ± 0.52 μl/s over 80 min and 5.89 ± 0.62 μl/s over 134 min, for the initial pressure in the fuel chamber of 50 and 100 kPa, respectively, while the other prototypes having the same fluidic geometry without flow regulation valves showed higher and gradually decreasing flow rate. The present pumpless fuel supply method providing constant flow rate with autonomous valve operation will be beneficial for the development of next-generation fuel cells.


Sensors ◽  
2018 ◽  
Vol 18 (8) ◽  
pp. 2607 ◽  
Author(s):  
Kyunghee Kim ◽  
Jeongeun Lee ◽  
Bo Moon ◽  
Ye Seo ◽  
Chan Park ◽  
...  

In this study, a portable urea sensor that monitors the urea concentration in flow conditions was fabricated. We propose an electrochemical sensor that continually measures the urea concentration of samples flowing through it at a constant flow rate in real time. For the electrochemical sensing, a porous silk fibroin membrane with immobilized urease was mounted in a polydimethylsiloxane (PDMS) sensor housing. The fabricated urea sensor elicited linear current–concentration characteristics in the clinically significant concentration range (0.1–20 mM) based on peritoneal dialysis. The sensor maintained the linear current–concentration characteristics during operation in flow conditions.


Author(s):  
Debabrata Adhikari ◽  
Suhasini Gururaja

Modeling resin flow for a Vacuum Assisted Resin Transfer Molding (VARTM) process involves developing an approach for coupled flow-compaction, porosity-permeability, resin-cure and stress-development phenomena. In the present work, a modified transient incompressible resin flow model has been developed for VARTM without considering the constant flow rate assumption. The use of High Permeability Medium (HPM) during VARTM results in a through-thickness flow in addition to in-plane flow developing due to the pressure gradient. Results have been validated with existing literature. Fill time comparisons for with and without HPM cases have been presented. Some preliminary results of 2D plane flow have also been obtained which show promise in replicating the physics of vacuum assisted resin infusion composite manufacturing process.


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