Effect of Flow Pattern on Energy Consumption and Properties of Copper Powder in the Electrolytic Process

2018 ◽  
Vol 279 ◽  
pp. 77-84 ◽  
Author(s):  
Wen Tang Xia ◽  
Xiao Yan Xiang ◽  
Wen Qiang Yang ◽  
Jian Guo Yin
Keyword(s):  
Energy Consumption ◽  
Current Efficiency ◽  
Flow Pattern ◽  
Copper Powder ◽  
Dendritic Structure ◽  
Electrolysis Cell ◽  
Powder Size ◽  
Low Oxygen ◽  
Electrolysis Process ◽  
Electrolytic Process

Because of distinctive properties, such as dendritic structure, high green strength, and low oxygen content, electrolytic copper powder has been widely used in aviation, aerospace, national defense industry and other domains. But at present, energy consumption of the electrolysis process in copper powder production is high, and the current efficiency is only about 90%. Therefore,the decrease in energy consumption of the electrolysis process has become the major bottlenecks in the development of the enterprises. In this paper, a new electrolysis cell with different electrolyte inlet arranged on the cell was manufactured. Then, the effect of flow pattern of electrolyte on the current efficiency, energy consumption and properties of copper powder was investigated. The experimental results showed that the electrolytic process had the higher current efficiency, lower energy consumption and smaller copper powders when the flow rate is 0.5l/min in the paralleled inlet and 1.5 l/min in the traditional inlet. Under the optimal conditions, the current efficiency, energy consumption and copper powder size were 99.10%, 712.90kw∙h/t and 47.80um respectively. This means an obvious rise in current efficiency and decrease in energy consumption compared to traditional feeding method.

Experimental study of high rate pond system treating piggery wastewater

1996 ◽  
Vol 34 (11) ◽  
pp. 125-132 ◽  
Author(s):  
Baozhen Wang ◽  
Wenyi Dong ◽  
Jinlan Zhang ◽  
Xiangdong Cao
Keyword(s):  
Experimental Study ◽  
Energy Consumption ◽  
Flow Pattern ◽  
Fish Farming ◽  
High Rate ◽  
Land Area ◽  
Piggery Wastewater ◽  
Hydraulic Flow ◽  
Pond System ◽  
Economic Analyses

The results of an experimental study conducted in a full-scale high rate pond system treating piggery wastewater at Jianfengshan Piggery, Panyu City, Guandong Province, are presented. The system consists of two advanced anaerobic ponds (AAP) in parallel, followed by an anaerobic transformation pond (ATP) and a five-cell algae-bacterial pond (ABP). The mechanism of the AAP is described and the hydraulic flow pattern analyzed. Fermentation pits (FP) built on the bottom performed very efficiently, operating like UASB in principle. A new concept of ATP is advanced, based on its ability to transform poorly degradable materials to more easily degradable ones. It was found in the study that the HRP system was more efficient, more reliable and saved 40% land area compared with a conventional pond system. Economic analyses of both the energy consumption and the benefit to the pond system of fish farming are also included in the paper.

Decreasing the Energy Consumption of the CO2 Electrolysis Process Using a Magnetic Field

2021 ◽  
pp. 2427-2433
Author(s):  
Saket S. Bhargava ◽  
Daniel Azmoodeh ◽  
Xinyi Chen ◽  
Emiliana R. Cofell ◽  
Anne Marie Esposito ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Energy Consumption ◽  
Electrolysis Process ◽  
Co2 Electrolysis

scholarly journals Intermediate Gas Feed in Bi- or Triphasic Gas–Liquid(–Liquid) Segmented Slug Flow Capillary Reactors

Symmetry ◽  
2020 ◽  
Vol 12 (12) ◽  
pp. 2092
Author(s):  
Niclas von Vietinghoff ◽  
David Hellmann ◽  
Jan Priebe ◽  
David W. Agar
Keyword(s):  
Success Rate ◽  
Flow Pattern ◽  
Slug Flow ◽  
Flow Characteristics ◽  
Process Intensification ◽  
Gas Bubbles ◽  
Electrolysis Cell ◽  
Segmented Flow ◽  
Good Potential ◽  
Flow Capillary

Segmented slug flow systems in capillaries have already shown good potential for process intensification, due to their symmetry in the characteristic flow pattern. However, several challenges remain in this technology. For instance, in gas-consuming reactions, like Aliq + Bgas→Cliq, the gas droplets shrink and may even disappear, limiting the conversions and throughputs of capillary reactor systems. To overcome such shortcomings, an intermediate gas feed was developed. In order to maintain the well-defined slug flow characteristics, it is necessary to introduce the gas rapidly and precisely, in small aliquots of <10 µL. This allows us to preserve the well-defined alternating triphasic slug flow. A miniaturized electrolysis cell, together with a flow-observing system, was thus devised and implemented successfully as an intermediate gas feed. Feeding a new gas droplet into an existing liquid–liquid segmented flow had a success rate of up to 99%, whereas refilling an existing gas droplet is often limited by a lack of coalescence. Here, only at low volumetric flows, 70% of the gas bubbles were refilled by coalescence.

EFFECT OF IRON ON ENERGY CONSUMPTION AND CURRENT EFFICIENCY OF ZINC ELECTROWINNING FROM SULFATE SOLUTIONS

2010 ◽  
Vol 7 (1-2) ◽  
pp. 61-66 ◽  
Author(s):  
Vanessa de Freitas Cunha Lins ◽  
Renata Abelha ◽  
Maria das Mercês Reis de Castro ◽  
Marina Maciel Dias de Souza ◽  
Leticia Lanza de Moraes ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Current Efficiency ◽  
Zinc Electrowinning ◽  
Sulfate Solutions

Metal Instabilities and its Effect on Cell Performance during Aluminium Smelting

2013 ◽  
Vol 828 ◽  
pp. 45-54 ◽  
Author(s):  
Anupam Agnihotri ◽  
Shail Umakant Pathak ◽  
Jyoti Mukhopadhyay
Keyword(s):  
Energy Consumption ◽  
Current Efficiency ◽  
Cell Voltage ◽  
Aluminum Electrolysis ◽  
Cell Performance ◽  
Consumption Pattern ◽  
Magnetic Current ◽  
Zero Current ◽  
Aluminium Smelting ◽  
Rolling Noise

The Hall-Heroult process for the production of aluminium is based on the electrochemical reduction of alumina (Al2O3) dissolved in a cryolite (Na3AlF6) based electrolyte. Instability in cell voltage is referred to as noise. Normal voltage noise is inevitable due to bubble evolution and it has little effect on performance parameters such as, current efficiency and power consumption. Metal rolling noise (wavy noise) is caused by the disturbances in cell magnetic field and it affects the cell current efficiency adversely. Investigating the causes of the cell instability in the aluminium smelting cells can lead to better cell performance. Understanding the variation in cell voltage is critical for cells, because magnitude of voltage determines the energy consumption pattern in the process and hence, any saving on voltage can save energy. Voltage affects the current efficiency of the cell and an optimum cell voltage leads to higher current efficiency without compromising on energy consumption. Magnetic, current distribution, heat loss and voltage at zero current measurements along with online current and voltage signal can help to identify the problems and their combined effects on the performance of the cells. In order to estimate the loss in current efficiency of the aluminum electrolysis cells due to metal instabilities, measurements were performed and data analyzed. The present paper analyses the effect of voltage fluctuations (noise) during metal instability along with cause of instability and its effect on current efficiency of the cell. Measurements carried out to estimate the deviations from the normal cell operations are also discussed.

Efficiency of Different Mass Transfer Modes in Electrochemical Oxidation Treatment for Landfill Leachate

2012 ◽  
Vol 599 ◽  
pp. 60-66 ◽  
Author(s):  
Jin Guo Dai ◽  
Qian Wu Song ◽  
Qi Wu
Keyword(s):  
Mass Transfer ◽  
Energy Consumption ◽  
Transfer Coefficient ◽  
Mass Transfer Coefficient ◽  
Current Efficiency ◽  
Electrochemical Oxidation ◽  
Landfill Leachate ◽  
Oxidation Rate ◽  
Water Jet ◽  
Pressure Water

The effect of different mass transfer ways in landfill leachate treatment by electrochemical oxidation was studied, the electrochemical oxidation rate, current efficiency and energy consumption were mainly discussed by four different mass transfer ways—including higher pressure water jet electrode, aeration, mixing and natural convection. The results show that mass transfer way has an important influence for NH4+-N and CODcr removal in electrochemical oxidation landfill leachate, high pressure water jet has high current efficiency, oxidation rate and lower energy consumption, which is 7.41 mg/L.min, 48% and 0.11 Kwh/gNH4+-N in electrolytic 6 hours, respectively. Different mass transfer ways have different mass transfer coefficient, improving mass transfer coefficient could increase transfer rate and the overall efficiency of system.

Effect of Adding Rare Earths into Iron-Carbon Micro Electrolysis Process on Degradation of Dyeing Wastewater

2014 ◽  
Vol 1021 ◽  
pp. 25-28 ◽  
Author(s):  
Ju Chi Kuang
Keyword(s):  
Iron Powder ◽  
Rare Earths ◽  
Removal Rate ◽  
Waste Water Treatment ◽  
Great Influence ◽  
Powder Particle Size ◽  
Powder Size ◽  
Dyeing Wastewater ◽  
Related Factors ◽  
Electrolysis Process

Nowadays the traditional dyeing wastewater treatments based on flocculation-biochemical technology become more difficult than before. The study in this paper aim was it to probe how adding rare earths (REs) into iron-carbon micro-electrolysis process to advance dyeing wastewater degradation. Firstly, the principle was discussed. Then the experimental methods were stated and it followed by exploring effect of iron powder size on the dye decolorization rate. Next were design of the micro electrolysis orthogonal experiments and discussion of influences of related factors on waste water treatment. The experimental results show that besides common iron powder particle size and the processing time, the factors that have great influence on dyeing wastewater treatment are Ce4+, pH, La3+ and iron/carbon ratio. The sequence of factors influence on wastewater micro-electrolysis treatment is Ce4+ > pH > La3+ > iron/carbon ratio. When pH is 6, COD removal rate arrives at maximum 89%, however when the pH is in the case of too high or too low, the effect of sewage degradation is not good.

scholarly journals Stainless Steel Cyclic Voltammograms in Dioscorea Opposita Flour Media

2021 ◽  
Vol 6 (3) ◽  
pp. 535-542
Author(s):  
Isana Supiah Yosephine Louise ◽  
Siti Marwati ◽  
S. Sulistyani ◽  
Heru Pratomo Al ◽  
Felix Arie Setiawan
Keyword(s):  
Stainless Steel ◽  
Energy Consumption ◽  
Water Electrolysis ◽  
Gas Production ◽  
Hydrogen Gas ◽  
Cyclic Voltammograms ◽  
Electrolysis Process ◽  
Dioscorea Opposita ◽  
The Media ◽  
The Cost

Improving the efficiency of hydrogen gas production in the water electrolysis process draws great attention from many scholars. To improve the efficiency of the process and reduction in the cost, stainless steel has been widely implemented in the industrial water electrolysis process. Electrolyte modification is also one of the methods to improve the water electrolysis process. The study used Dioscorea opposita tuber flour as a media addition in an alkaline solution. The efficiency of water electrolysis was evaluated by cyclic voltammetry. The result showed that the activity of the electrode and energy consumption were increased with values of 29 and 23%, respectively, by adding 3 g of the media. However, no media addition showed the lowest energy consumption regarding overpotential value. In general, the Dioscorea opposita tuber flour tends to cover the electrode and reduce the activity. Moreover, the utilization of wastewater from Dioscorea opposita flour industry is still beneficial to produce hydrogen gas instead of using freshwater.

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