COMPREHENSIVE NUMERICAL MODEL FOR THE INTERPRETATION OF CROSS-LINKING WITH PEROXIDES AND SULFUR: CHEMICAL MECHANISMS AND OPTIMAL VULCANIZATION OF REAL ITEMS

2012 ◽  
Vol 85 (4) ◽  
pp. 590-628 ◽  
Author(s):  
Gabriele Milani ◽  
Federico Milani
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Numerical Model ◽  
Thermal Analyses ◽  
Three Dimensional ◽  
Curing Temperature ◽  
Cross Linking ◽  
Fixed Temperature ◽  
Vulcanized Rubber ◽  
Electric Cables

ABSTRACT This work presents a comprehensive numerical model to optimize mechanical properties of thick rubber vulcanized items, comprising medium and high voltage electric cables and three-dimensional devices. Several vulcanization systems are considered, including peroxides and accelerated sulfur. For peroxides, both a genetic algorithm (GA) and an alternating tangent (AT) approach are adopted to determine the optimal final mechanical properties (tensile strength) of rubber items. The use of a mixture of peroxides is also considered, demonstrating that balanced mixtures may help in reducing the curing time and/or in increasing the optimal tensile strength in both core and skin of thick devices. For sulfur vulcanization, a mathematical kinetic model is presented to predict the cross-linking density of vulcanized rubber. The model is conceived to fit experimental rheometer data, and it is suitable to have an estimate of cross-linking degree at fixed temperature. The model requires a parametric calibration by means of only three kinetic constants, successively implemented in Finite Element (FE) software, specifically developed to perform thermal analyses on two-dimensional geometries. As an example, an extruded cylindrical thick EPDM item is considered and meshed through four-noded isoparametric plane elements. Several FE simulations are repeated changing both exposition time, tc, and external curing temperature, Tc, to evaluate for each (tc, Tc) couple the corresponding mechanical properties of the item at the end of the thermal treatment.

Mechanochemical Devulcanization of Vulcanized Gum Natural Rubber

2005 ◽  
Vol 21 (3) ◽  
pp. 183-199
Author(s):  
G.K. Jana ◽  
C.K. Das
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Three Dimensional ◽  
Elongation At Break ◽  
Tear Strength ◽  
Vulcanized Rubber ◽  
Dimensional Network ◽  
Polymeric Chains ◽  
Cure Time

De-vulcanization of vulcanized elastomers represents a great challenge because of their three-dimensional network structure. Sulfur-cured gum natural rubbers containing three different sulfur/accelerator ratios were de-vulcanized by thio-acids. The process was carried out at 90 °C for 10 minutes in an open two-roll cracker-cum-mixing mill. Two concentrations of de-vulcanizing agent were tried in order to study the cleavage of the sulfidic bonds. The mechanical properties of the re-vulcanized rubber (like tensile strength, modulus, tear strength and elongation at break) were improved with increasing concentrations of de-vulcanizing agent, because the crosslink density increased. A decrease in scorch time and in optimum cure time and an increase in the state of cure were observed when vulcanized rubber was treated with high amounts of de-vulcanizing agent. The temperature of onset of degradation was also increased with increasing concentration of thio-acid. DMA analysis revealed that the storage modulus increased on re-vulcanization. From IR spectroscopy it was observed that oxidation of the main polymeric chains did not occur at the time of high temperature milling. Over 80% retention of the original mechanical properties (like tensile strength, modulus, tear strength and elongation at break) of the vulcanized natural rubber was achieved by this mechanochemical process.

scholarly journals Biological and Mechanical Properties of Platelet-Rich Fibrin Membranes after Thermal Manipulation and Preparation in a Single-Syringe Closed System

2018 ◽  
Vol 19 (11) ◽  
pp. 3433 ◽  
Author(s):  
Dorottya Kardos ◽  
István Hornyák ◽  
Melinda Simon ◽  
Adél Hinsenkamp ◽  
Bence Marschall ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Cell Adhesion ◽  
Closed System ◽  
Three Dimensional ◽  
Glass Tube ◽  
Biological Properties ◽  
Platelet Rich Fibrin ◽  
Handling Characteristics ◽  
Freeze Dried

Platelet-rich fibrin (PRF) membrane is a three-dimensional biodegradable biopolymer, which consists of platelet derived growth factors enhancing cell adhesion and proliferation. It is widely used in soft and hard tissue regeneration, however, there are unresolved problems with its clinical application. Its preparation needs open handling of the membranes, it degrades easily, and it has a low tensile strength which does not hold a suture blocking wider clinical applications of PRF. Our aim was to produce a sterile, suturable, reproducible PRF membrane suitable for surgical intervention. We compared the biological and mechanical properties of PRF membranes created by the classical glass-tube and those that were created in a single-syringe closed system (hypACT Inject), which allowed aseptic preparation. HypACT Inject device produces a PRF membrane with better handling characteristics without compromising biological properties. Freeze-thawing resulted in significantly higher tensile strength and higher cell adhesion at a lower degradation rate of the membranes. Mesenchymal stem cells seeded onto PRF membranes readily proliferated on the surface of fresh, but even better on freeze/thawed or freeze-dried membranes. These data show that PRF membranes can be made sterile, more uniform and significantly stronger which makes it possible to use them as suturable surgical membranes.

scholarly journals RESEARCH OF INFLUENCE OF CROSS-LINKING AGENTS ON CHARACTERISTICS OF SPATIAL GRID AND PROPERTIES OF URETHANE POLYMER

2018 ◽  
Vol 59 (7) ◽  
pp. 86
Author(s):  
Inna Slepchuk ◽  
Olga Ya. Semeshko ◽  
Yuliya G. Saribekova ◽  
Irina N. Kulish ◽  
Igor V. Gorokhov
Keyword(s):  
Mechanical Properties ◽  
Functional Groups ◽  
Organic Solvents ◽  
Three Dimensional ◽  
Physical And Mechanical Properties ◽  
Polymeric Films ◽  
Cross Linking ◽  
Glycidyl Ethers ◽  
Equilibrium Swelling ◽  
Spatial Grid

Results of study of influence of amount of functional groups of glycidyl ethers on characteristics of the spatial grid of crosslinked polyurethane polymer are presented. Parameters of a three-dimensional spatial grid of investigated samples of polymeric films and their physical and mechanical properties were determined by a method of equilibrium swelling in organic solvents.

Devulcanization of Automobile Scrap Tyres by a Mechanochemical Process

2005 ◽  
Vol 21 (4) ◽  
pp. 319-331 ◽  
Author(s):  
G.K. Jana ◽  
C.K. Das
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Chemical Process ◽  
Crosslink Density ◽  
Diallyl Disulfide ◽  
Density Data ◽  
Vulcanized Rubber ◽  
Rubber Waste ◽  
Mechanical Shearing ◽  
Vulcanization Process

The de-vulcanization of rubber waste poses a challenging economical, environmental and social problem. We propose a new de-vulcanization process to re-use the rubber waste. It is a mechano-chemical process (MCP), where the waste is de-vulcanized by a combination of mechanical shearing, heat (110 °C) and the use of a de-vulcanizing agent (diallyl disulfide). A new look at the de-vulcanization mechanism and the influence of the de-vulcanizing agent on the mechanical properties of the ultimate re-vulcanized rubber is also presented. One of the most interesting observations is that the retention of tensile strength of the re-vulcanized rubber with respect to the original tyre was 34.9% when de-vulcanized in the absence of diallyl disulfide and 72.4% in its presence. The formation of extra crosslinks in those re-vulcanized rubbers containing disulfide was confirmed from crosslink density data and from TGA results. DMA analysis revealed that the storage modulus also increased for re-vulcanized rubber containing the disulfide.

The Effect of Thermal Aging on Mechanical Properties and Morphological Properties of Thermoplastic Vulcanizates Based on Natural Rubber and Polystyrene

2020 ◽  
Vol 990 ◽  
pp. 262-266
Author(s):  
Prathumrat Nu-Yang ◽  
Atiwat Wiriya-Amornchai ◽  
Jaehoon Yoon ◽  
Chainat Saechau ◽  
Poom Rattanamusik
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Impact Strength ◽  
Natural Rubber ◽  
Thermal Aging ◽  
Morphological Properties ◽  
Vulcanized Rubber ◽  
Thermoplastic Vulcanizates ◽  
Internal Mixer ◽  
Processing Properties

Thermoplastic vulcanizates or TPVs is a type of materials exhibiting excellent properties between thermoplastic and elastomer by combining the characteristics of vulcanized rubber with the processing properties of thermoplastics. This research aims to study the effect of thermal aging on the morphology and mechanical properties of thermoplastic vulcanizates (TPVs) based on a mixture of natural rubber (NR) and polystyrene (PS). TPVs samples were prepared using the internal mixer at a mass ratio of NR/PS 70/30, 50/50, 30/70 and 0/100. Tensile properties and impact strength showed that when the amount of NR increased tends of impact strength and elongation at break increased but tends of tensile strength decreased. On the other hand, tends of tensile strength for thermal aging at 70°C for 3 days increased when the amount of PS increase. The blending ratio of NR / PS at 70/30 is the best. It gave a worthy increase from 19.94 MPa to be 25.56 MPa (28.18%).

scholarly journals Sintering Behavior of a Six-Oxide Silicate Bioactive Glass for Scaffold Manufacturing

2020 ◽  
Vol 10 (22) ◽  
pp. 8279
Author(s):  
Elisa Fiume ◽  
Gianpaolo Serino ◽  
Cristina Bignardi ◽  
Enrica Verné ◽  
Francesco Baino
Keyword(s):  
Mechanical Properties ◽  
Thermal Analysis ◽  
Tissue Repair ◽  
Sintering Temperature ◽  
Thermal Analyses ◽  
Three Dimensional ◽  
Sintering Behavior ◽  
Porous Scaffolds ◽  
Bioactive Glasses ◽  
Different Temperatures

The intrinsic brittleness of bioactive glasses (BGs) is one of the main barriers to the widespread use of three-dimensional porous BG-derived bone grafts (scaffolds) in clinical practice. Among all the available strategies for improving the mechanical properties of BG-based scaffolds, strut densification upon sintering treatments at high temperatures represents a relatively easy approach, but its implementation might lead to undesired and poorly predictable decrease in porosity, mass transport properties and bioactivity resulting from densification and devitrification phenomena occurring in the material upon heating. The aim of the present work was to investigate the sinter-crystallization of a highly bioactive SiO2-P2O5-CaO–MgO–Na2O–K2O glass (47.5B composition) in reference to its suitability for the fabrication of bonelike foams. The thermal behavior of 47.5B glass particles was investigated upon sintering at different temperatures in the range of 600–850 °C by means of combined thermal analyses (differential thermal analysis (DTA) and hot-stage microscopy (HSM)). Then, XRD measurements were carried out to identify crystalline phases developed upon sintering. Finally, porous scaffolds were produced by a foam replica method in order to evaluate the effect of the sintering temperature on the mechanical properties under compression loading conditions. Assessing a relationship between mechanical properties and sintering temperature, or in other words between scaffold performance and fabrication process, is a key step towards the rationale design of optimized scaffolds for tissue repair.

Influences of Particle Sizes on Properties of Natural Rubber/Waste Ground Rubber Powders Blends

2013 ◽  
Vol 773 ◽  
pp. 668-672
Author(s):  
Jun Liang Liu ◽  
Ping Liu ◽  
Xiao Qiang Tang ◽  
Dong Zeng ◽  
Xing Kai Zhang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Chemical Activation ◽  
Cross Linking ◽  
Particle Sizes ◽  
Elongation At Break ◽  
Tear Strength ◽  
Rubber Waste ◽  
Ground Rubber

In this paper, the blends of natural rubber with waste ground rubber powders have been prepared by mechano-chemical activation method. The influences of particle sizes on both processing performances and mechanical properties have been investigated. The results indicated that: the blends with waste ground rubber powders of smaller particle sizes approached to higher surface tensile and easily mechano-chemical activation, which led to the formation of complete homogenous re-vulcanization cross-linking structure and resulted in the improvements of the whole performances of the final products. The tensile strength, the elongation at break and tear strength approached to the highest value of 20.7MPa, 530% and 33.0 kN/m as the 100mesh waste ground rubber powders were used as the starting materials.

Preliminary Study on Curing of Thick Rubber Article

2015 ◽  
Vol 1134 ◽  
pp. 23-27
Author(s):  
Siti Zulaikha Ibrahim ◽  
Che Mohd Som Said ◽  
Mohamad Asri Ahmad ◽  
Azemi Samsuri
Keyword(s):  
Tensile Strength ◽  
Temperature Region ◽  
The State ◽  
Curing Temperature ◽  
Vulcanized Rubber ◽  
Rubber Compounds ◽  
Cure Time ◽  
Zinc Diethyldithiocarbamate ◽  
Preliminary Study ◽  
Rubber Article

In this study, several batches of natural rubber (SMR L) were compounded with three different types of accelerators, which were N-cyclohexylbenzothiazole-2-sulphenamide (CBS), diphenylguanidine (DPG) and zinc diethyldithiocarbamate (ZDEC). ZDEC is known as an ultrafast accelerator. The rubber compounds were cured at 140°C, 130°C, 120°C, 110°C and 100°C in accordance with the temperature gradients observed within the thick rubber block. The main aim of this study is to cure the rubber at each temperature region to the same cure time as that of the outermost region (20 minutes at 140°C). The amount of sulfur and accelerator were adjusted accordingly at each curing temperature to match the state of cure at 140°C. The state of cure of of the vulcanized rubbers were measured using hardness and tensile strength. The same state of cure is achieved if the hardness and tensile strength value are within ±2 IRHD and ±3 MPa, respectively with that of the control vulcanized rubber (hardness and tensile strength cured at 140°C). The results shows that the hardness and tensile strength of the vulcanized rubber at each temperature region are within the expected margins. The results clearly indicated that the type and amount of accelerators, and the amount of sulfur were correctly chosen at each temperature.

Mix Proportion and Mechanical Properties of Recycled PET-Brick Powder Mixture

2014 ◽  
Vol 919-921 ◽  
pp. 1990-1993
Author(s):  
Fan Bo Meng ◽  
Yi Zhang Hu ◽  
Hong Ya Yue
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Water Absorption ◽  
Powder Mixture ◽  
Curing Temperature ◽  
Clay Brick ◽  
Recycled Pet ◽  
Research Results ◽  
Mix Proportion ◽  
Brick Powder

This research determined the proper gradation of clay brick powder, PET to clay brick powder ratio, and curing temperature. Density, compressive, and tensile strength of the PET-Brick Powder Mixture were also studied. The research results indicate that the mixture had lower density and water absorption. The strength increased quickly and reached the 94% of 28-day strength at 6 hours. The proper initial curing temperature is 180°C.

scholarly journals Thermo-Mechanical and Morphological Properties of Water Hyacinth Reinforced Polypropylene Composites

2018 ◽  
Vol 3 (3) ◽  
pp. 151-161
Author(s):  
Manabendra Saha ◽  
Ali Md. Afsar
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Water Hyacinth ◽  
Thermal Analyses ◽  
Morphological Properties ◽  
Sem Images ◽  
Pull Out ◽  
Chemically Treated ◽  
Pp Composites ◽  
Strength And Stiffness

This paper focusses on the analysis of thermo-mechanical and morphological properties of water hyacinth (WH) fiber reinforced polypropylene (PP) biocomposites manufactured by using a single screw extruder and an injection molding machine. With a view to increasing the compatibility between the WH fibers and polypropylene matrix, raw WH fibers were chemically treated with Benzenediazonium salt in base media. Composites were manufactured with five different levels of loading (15, 20, 25, 30 and 35 wt%) of both the raw and treated WH fibers. Thermal properties of WH-PP composites were evaluated by thermogravimetric and differential thermal analyses. To analyze mechanical properties of composites, tests of tensile strength and stiffness, flexural strength and stiffness, and Charpy impact strength were carried out following ASTM standards. It was found that thermal stability and all the mechanical properties except tensile strength were improved considerably for chemically treated WH fiber composites in comparison with untreated ones. Fracture surfaces of the tensile and flexural specimens were scanned with scanning electron microscopy (SEM) to understand their surface morphologies. The SEM images clearly revealed that there were fewer fiber agglomerations, microvoids, and fiber pull out traces in treated WH-PP composites than in the untreated ones indicating better distribution of the fibers into the matrix as well as stronger fiber matrix interfacial adhesion due to treatment of WH fibers. Water absorption properties were studied to evaluate the viability of these biocomposites under specified conditions.

Sign in / Sign up

Export Citation Format

Share Document