Thermal System Simulation Study of Wide-Load Out-Of-Stock Technical Transformation to Reduce SCR Inlet Flue Gas Temperature of 300MW Subcritical Boiler

During the operation of a 300MW subcritical boiler of a power plant, there is a low temperature of the SCR inlet flue gas under medium and low load conditions. In order to effectively solve the problem of low SCR inlet temperature under low load conditions, and improve the adaptability of the coal type. Three kinds of wide load denitration technology reform schemes are proposed. With the boiler thermal system simulation software BESS, the thermal calculations of the three transformation schemes were carried out. The results show that: the Scheme C is the optimal solution. After the transformation, the temperature of the SCR inlet flue gas increased by 21°C under the ultra-low load condition, and the exhaust gas temperature increased by about 7°C. At the same time, the possible impacts of the reform of the Scheme C and the key issues that need to be paid attention to during the transformation process are evaluated and discussed.

At the Forefront of Transport Education and Industrial Science in Russia: the 125th Anniversary of Russian University of Transport

The article is dedicated to the 125th anniversary of the founding of Russian University of Transport (MIIT), the largest transport university in the country. Over the years of its existence, the University has gone from an engineering school to a national-wide transport university, a leading center for science and education.The history of the University is examined through the prism of formation and development of schools of sciences. The University established world-known schools of sciences of structural mechanics and bridge construction, hydraulic theory of friction, bridge construction and welding, structural mechanics, design and operation of railways, design and thermal calculations of steam locomotives, etc.Over the years, the University has trained many tens of thousands of highly qualified specialists for the transport industry of the country. Loyalty to traditions, the ability to respond to demands of the time and work for the future allow Russian University of Transport to remain in the ranks of the leading universities in Russia.

Application of Machine Learning Based Surrogate Model for Prediction of Sectional Temperature of Radially Cooled Gas Turbine Blades

Accurate thermal prediction of gas turbine blades is essential to ensure successful operation throughout the design life. Large Gas turbines operate in different conditions based on customer requirements, due to which turbine blades are subjected to variations in thermal loading conditions. Simulating this behavior using conventional finite element modeling involves detailed and time-consuming analyses for calculation of blade temperature, which can be further utilized to assess cyclic and creep life. This paper deals with developing and utilizing machine learning based surrogate models to predict the sectional temperature (output) of a radially cooled blade. The surrogate models are developed to predict the output using turbine inlet temperature, hot gas mass flow, cooling air temperature and cooling air mass flow as input to the machine learning (ML) model. All thermal parameters for ML model have been obtained from CFD based 3D thermal calculations. A comparative study is presented between linear regression, decision tree, random forest, and gradient boost ML models, to select the model with the least mean absolute error. Additionally, hyperparameter optimization is performed using grid search to minimize the error. The results show that the linear regression-based model outputs the least mean absolute error of 6.5°C and the highest dependence of the output is on the turbine inlet temperature, followed by the cooling air temperature. The findings show a good agreement between the predicted output of the surrogate model and multi-dimensional physics based thermal calculations, while offering a considerate reduction in analysis time.

Challenges in Winding Design and Thermal Calculations: Physical Model of Permanent Magnet Synchronous Machine

Interest in multilayer windings is increasing with the application of the hairpin winding technology to the manufacturing of electrical machines. Therefore, the four-layer fractional slot concentrated winding is used for the initial design of the machine in this paper. The proposed physical model of the machine uses winding with a relatively high number of turns which is inappropriate to hairpin winding. Therefore the round-wire winding is created and the three-layer winding is derived and analyzed including the effect on the slot leakage inductance. The thermal analysis is then applied to the physical model of the machine to evaluate the slot-related thermal properties of the slot and the whole machine. The measurement is compared with the finite element analysis (FEA) and the equivalent slot thermal conductivity and heat transfer coefficients of the stator and rotor are obtained.

Development of a Magnetic Fluid Heating FEM Simulation Model with Coupled Steady State Magnetic and Transient Thermal Calculation

Magnetic fluid hyperthermia has gained much attention in recent years due to its potential in cancer treatment. Magnetic fluid is a colloidal liquid made of nanoscale magnetic particles suspended in a carrier fluid. The properties of a commercial magnetic fluid consisting of maghemite (γ-Fe2O3) particles suspended in mineral oil were used in the scope of our research. The paper deals with a novel approach to the development of a magnetic fluid FEM model of a laboratory setup, with consideration of the electromagnetic steady state and thermal transient calculation soft coupling. Also, adjustment of the mathematical model was added in such a way that it enables a link between the magnetic and thermal calculations in commercial software. The effective anisotropy’s influence on the calculations is considered. The simulation was done for different magnetic field parameters. The initial temperature was also varied so that a direct comparison could be made between the simulation and the measurements. A good indicator of the accuracy of the simulation are the SAR values. The relative differences in SAR values were in the range from 4.2–24.9%. Such a model can be used for assessing the heating performance of a magnetic fluid with selected parameters. It can also be used to search for the optimal parameters required to design an optimal magnetic fluid.

TEST OF A PILOT INSTALLATION OF A SOIL REGENERATOR FOR GREENHOUSES

The relevance of the development of ground regenerative heat exchangers is determined by the need to save energy resources for heating greenhouses at night and maintaining the required temperature level during the day. The aim of the work is to study working capacity of a ground regenerator for a greenhouse when testing a pilot plant in full-scale conditions. To achieve this goal the following main tasks were solved: experimental research of soil regenerator pilot plant operation was carried out, the heating period of nozzle and cooling period were determined by the obtained temperature curves, the coefficient of intercomponent heat exchange during the heating period was estimated, the rationality of material choice for granulated nozzle was proved, recommendations on improvement of soil regenerator design for industrial use were developed. The research was conducted on a pilot installation of a soil regenerator, which consists of a heat-exchange duct filled with granulated material and covered with a layer of insulation, and ducts with an exhaust duct fan installed at the outlet. Data on air and nozzle temperatures, which were taken during the day, were used to conduct thermal calculations and assess the efficiency of the ground regenerator. It was determined that the heating period at the selected loading mass of 15.5 kg is not long relative to the duration of the experiment and was 166 min. To increase the amount of accumulated heat it is recommended to increase the weight of the nozzle and air flow rate. It was determined that the coefficient of inter-component heat transfer during the heating period varied between 4 W/m2K and 9 W/m2K. In this case, the Bio number is in the range of 0.05 - 0.10, which allows us to conclude that the use of crushed stone as a nozzle material is rational. It is recommended to increase the thickness of insulation to 4.3 cm so that the heat loss from the heat exchange section does not exceed 5%, and to provide the installation of insulated plugs at the ends of the heat exchange section, closing after the end of the heating period.

Improvement the Round Bloom Continuous Casting Technology at JSC “Ural Steel”

The results of assessment of macrostructure and surface quality of round blooms 455 mm in diameter, cast on 4-strand continuous casting machine (CCM) at JSC “Ural Steel” are presented. The analysis of technological casting parameters of round blooms 455 mm in diameter (from steel grade “2”) at bloom caster of JSC “Ural Steel” are completed. Violations in casting temperature and rate parameters, which deteriorate thermal conditions of solidification and quality of continuous casting blooms, have been revealed. The main causes of unsatisfactory bloom quality have been determined, which are the increased overheating of cast metal and irrational secondary cooling mode. The results of the experiment to evaluate the surface temperature dynamics of a round bloom in the secondary cooling zone are presented, which confirmed the inefficiency of the secondary cooling mode for the defect-free bloom formation. As a result of thermal calculations of round blooms solidification of 455 mm in diameter, rational coolant flow rates by secondary cooling sections for bloom caster of JSC “Ural Steel” have been proposed. Optimized secondary cooling parameters provide a softer secondary cooling of the round bloom, which reduces the probability of the surface and internal defects development.

Measurement Method of Thermal Diffusivity of the Building Wall for Summer and Winter Seasons in Poland

The thermal diffusivity of building materials is an extremely important parameter influencing the subsequent thermal comfort of building users. By definition, thermal diffusivity describes how quickly heat from a hot source can flow through a material. Therefore, this parameter includes both the thermal conductivity and the heat capacity of the material. This parameter is often neglected in heat-related calculations which, in the case of dynamic problems, leads to unreliable results. It should be taken into account that heat flows through all materials at a finite speed. On the other hand, knowing the correct thermal diffusivity value of building materials, it is possible to accurately determine the internal parameters in rooms over time. There are several methods for determining thermal diffusivity, most of which are destined to determine this property in laboratories. The aim of the present research is to show how the thermal diffusivity of materials can be determined in existing buildings. The presented method can be used to determine more real thermal parameters used for thermal calculations in buildings, for example, during energy audits or when calculating the demand for cooling for air conditioning or heat for space heating. This research presents the results for a 60 cm brick wall. Thermal diffusivity was determined for specific summer and winter days—most representative of the whole year. This research has shown that the applied method should be used in the summer period, due to the fact that the wall has greater temperature fluctuations. The obtained results are comparable with the previously mentioned laboratory methods. However, due to the fact that the materials analyzed on the spot, the results are more reliable, and also take into account changes in the value of thermal diffusivity resulting from the use of binders, inaccuracies in joining and external layers made of other materials.

DEVELOPMENT OF CONCEPTUAL TECHNICAL SOLUTIONS AND METHODS OF THEIR IMPLEMENTATION DURING THE DESIGN OF A DUST COAL STEAM GENERATOR OF SUPER-SUPER CRITICAL PARAMETERS OF STEAM 28 MPA / 600 °C/600 °C FOR 300 MW ENERGY UNIT. PART 3.

In the third part of this article, an attempt is made to expand the range of regulation of the steam generator load from 40% to 100% by injecting recirculating flue gases taken after the water economizer into the middle radiation part of the furnace. For this, verification thermal calculations of the boiler were carried out when burning ДГ-100 coal in a wide range of variation of the recirculation coefficient Krec = 10−20% at loads of 40% and 50% of the nominal. It is shown that: a) at a load of 50%, recirculation of flue gases Krec = 13 % leads to a drop in the steam temperature along the primary path, due to which the maximum wall temperatures of all-welded screens decrease, which makes it possible to reduce the cost of boiler manufacture by reducing the use of expensive austenitic steels by 116.3 t; b) to ensure a live steam temperature of 600 °С at a load of 40%, it is necessary that Krec = 12%. This leads to a rise in the cost of the boiler in comparison with the load of 50% due to the use of steel grade 10X16N16V2MBR in the manufacture of ceiling screens. Bibl. 3, Fig. 17, Tab. 4.

Passive Cooling Solutions to Improve Thermal Comfort in Polish Dwellings

The household sector in Poland consumes more than 25% of final energy. At the same time, residents reported dissatisfaction with the thermal conditions during the summer months. This paper details the search for passive and energy-efficient solutions to improve thermal comfort in Polish dwellings. A five-story, multi-family building was selected for this research. Analyses were conducted in apartments located on the top two floors using EnergyPlus (for thermal calculations) and CONTAM (for air exchange calculations) simulation programs for current and future climatic conditions. The stochastic behavior of people when opening windows and automatically controlled systems supplying external air to the building was considered. Airing the apartments by opening windows increased the heating demand but reduced the number of thermal discomfort hours by over 90%. The degree of airing by opening windows depends on residents opening their windows; therefore, a mechanical supply of external air controlled by both internal and external temperatures was proposed and tested.