scholarly journals High-Speed Video Analysis of the Process Stability in Plasma Spraying

2021 ◽  
Author(s):  
K. Bobzin ◽  
M. Öte ◽  
M. A. Knoch ◽  
I. Alkhasli ◽  
H. Heinemann
Keyword(s):  
Plasma Spraying ◽  
High Speed ◽  
Plasma Jet ◽  
Plasma Jets ◽  
Time Dependent ◽  
Acquisition Time ◽  
Fast Fourier Transformation ◽  
Frequency Spectra ◽  
Dependent Signal ◽  
The Stability

AbstractIn plasma spraying, instabilities and fluctuations of the plasma jet have a significant influence on the particle in-flight temperatures and velocities, thus affecting the coating properties. This work introduces a new method to analyze the stability of plasma jets using high-speed videography. An approach is presented, which digitally examines the images to determine the size of the plasma jet core. By correlating this jet size with the acquisition time, a time-dependent signal of the plasma jet size is generated. In order to evaluate the stability of the plasma jet, this signal is analyzed by calculating its coefficient of variation cv. The method is validated by measuring the known difference in stability between a single-cathode and a cascaded multi-cathode plasma generator. For this purpose, a design of experiment, covering a variety of parameters, is conducted. To identify the cause of the plasma jet fluctuations, the frequency spectra are obtained and subsequently interpreted by means of the fast Fourier transformation. To quantify the significance of the fluctuations on the particle in-flight properties, a new single numerical parameter is introduced. This parameter is based on the fraction of the time-dependent signal of the plasma jet in the relevant frequency range.

Capturing the Influence of Jet Fluctuations on Particles in Plasma Spraying

2021 ◽  
Author(s):  
K. Bobzin ◽  
H. Heinemann ◽  
A. O‘Brien
Keyword(s):  
Plasma Spraying ◽  
High Speed ◽  
High Sensitivity ◽  
Plasma Jet ◽  
Plasma Generator ◽  
Operating Conditions ◽  
High Temporal Resolution ◽  
Cathode Plasma ◽  
Novel Method ◽  
Plasma Sprayed

Abstract Instabilities and fluctuations of the plasma jet can have a significant influence on the particle in-flight temperatures and velocities, thus affecting the properties of plasma sprayed coatings. Presented in this paper is a novel method for capturing the effects particles are exposed to in the plasma spraying process. High-speed camera images of a plasma jet generated by a cascaded three cathode plasma generator (TriplexPro-210) are recorded for varying operating conditions. The images are processed using the inverse Abel transform. This transformation accounts for the fact that the images represent a 2-D projection and generates correct intensity values of the plasma jet images. These images are then combined with particle tracks resulting from CFD simulations of the plasma jet to match the particles path with the recorded plasma jet. This new method allows a precise description of the plasma intensity experienced by individual particles with a high temporal resolution. The results show a high sensitivity of the method, it can even detect the influence of the plasma jet originating from the cascaded triple arc plasma generator, which is considered as rather stable, on the particles.

Simulation and Modeling of Turbulent Plasma Jet Based on Axisymetric LBGK Model

2011 ◽  
Vol 312-315 ◽  
pp. 1167-1171 ◽  
Author(s):  
Ridha Djebali ◽  
Mohammed El Ganaoui ◽  
Bernard Pateyron ◽  
Habib Sammouda
Keyword(s):  
Plasma Spraying ◽  
High Performance ◽  
Plasma Jet ◽  
Experimental Tests ◽  
Solution Procedure ◽  
Industrial Applications ◽  
Plasma Jets ◽  
Diffusion Parameters ◽  
Complex Phenomena ◽  
Economic Constraints

The coating of surfaces by plasma spraying is an important manufacturing process with many industrial applications. In the last several decades, numerical modeling of plasma spraying processes has met with considerable attention [1,2,3]. That is in order to well understand the complex phenomena the plasma spray involves, for economic constraints and to well predict the plasma-inflight-particles exchanges since this affects directly the coating formability and microstructure. This study deals with the investigation of plasma jets using an axisymmetric LB thermal model. Plasma jets have been very successful in many applications (such as spraying, cutting, welding,…). The excellent choice of high performance plasma gases and spraying materials has been the subject of several experimental and numerical efforts. An excellent choice will be the response of efficient numerical studies and the results of experimental tests. Plasma jets are high temperature flows (>8000K). Therefore, all diffusion parameters involved in conservation equations are temperature dependent. In the following, we present a plasma jet investigation in an axisymmetric LBM (Jian’s model [4]). In the context of our knowledge, it is the first attempt to tackle this field by using the LBM. Further reading on solution procedure, the model implementation and assumptions may be found in [5,6].

scholarly journals Benefits of Hydrogen in a Segmented-Anode Plasma Torch in Suspension Plasma Spraying

2021 ◽  
Author(s):  
Alice Dolmaire ◽  
Enni Hartikainen ◽  
Simon Goutier ◽  
Emilie Béchade ◽  
Michel Vardelle ◽  
...  
Keyword(s):  
Plasma Spraying ◽  
Gas Turbines ◽  
Gas Flow ◽  
Plasma Jet ◽  
Plasma Jets ◽  
Suspension Plasma Spraying ◽  
Mechanical And Thermal Properties ◽  
Mean Velocity ◽  
Zone Length ◽  
Plasma Torches

AbstractSuspension plasma spraying (SPS) enables the production of various coating microstructures with unique mechanical and thermal properties. Aeronautical manufacturers have been working for fifty years to improve the thermal barrier coating (TBC) performances in gas turbines. Commercial plasma torches with a segmented anode that are characterized by stable plasma jets should enable a better control of the TBC microstructure. The addition of diatomic gases such as hydrogen in the plasma-forming gas affects the plasma jet formation and causes some instabilities. However, it enhances the thermal conductivity of the gas flow, the plasma mass enthalpy and the heat transfer to particles. This study aims to characterise and describe the coating microstructure changes of yttria-stabilised zirconia when gradually adding hydrogen with argon into the plasma gas mixture. The effect of hydrogen is weighted out due to the gas mass enthalpy, mean velocity at the nozzle exit and “hot zone” length of the plasma jet. The coating microstructures, which depend on these plasma jet parameters, will be mapped from feathery and porous to dense and cracked deposits depending on the spraying conditions.

scholarly journals Crescent-shaped electron velocity distribution functions formed at the edges of plasma jets interacting with a tangential discontinuity

2018 ◽  
Vol 36 (6) ◽  
pp. 1521-1535 ◽  
Author(s):  
Gabriel Voitcu ◽  
Marius Echim
Keyword(s):  
Velocity Distribution ◽  
High Speed ◽  
Plasma Jet ◽  
Plasma Jets ◽  
Distribution Functions ◽  
Electron Velocity ◽  
Tangential Discontinuity ◽  
Larmor Radius ◽  
Electron Velocity Distribution ◽  
Velocity Distribution Functions

Abstract. In this paper we discuss numerical simulations that illustrate a physical mechanism leading to the formation of crescent-shaped electron velocity distribution functions at the edges of a high-speed plasma jet impacting on a thin, steep and impenetrable tangential discontinuity with no magnetic shear. We use three-dimensional particle-in-cell simulations to compute the velocity distribution function of electrons in different areas of the plasma jet and at different phases of the interaction with the discontinuity. The simulation set-up corresponds to an idealized, yet relevant, magnetic configuration likely to be observed at the frontside magnetopause under the northward interplanetary magnetic field. The combined effect of the gradient-B drift and the remote sensing of large Larmor radius electrons leads to the formation of crescent-shaped electron velocity distribution functions. We provide examples of such distributions measured by a virtual satellite launched into the simulation domain.

scholarly journals Crescent-shaped electron velocity distribution functions formed at the edges of plasma jets interacting with a tangential discontinuity

2018 ◽  
Author(s):  
Gabriel Voitcu ◽  
Marius Echim
Keyword(s):  
Velocity Distribution ◽  
High Speed ◽  
Plasma Jet ◽  
Plasma Jets ◽  
Distribution Functions ◽  
Electron Velocity ◽  
Tangential Discontinuity ◽  
Larmor Radius ◽  
Electron Velocity Distribution ◽  
Velocity Distribution Functions

Abstract. In this paper we discuss numerical simulations that illustrate a physical mechanism leading to the formation of crescent-shaped electron velocity distribution functions at the edges of a high-speed plasma jet impacting on a thin, steep and impenetrable tangential discontinuity with no magnetic shear. We use three-dimensional particle-in-cell simulations to compute the velocity distribution function of electrons in different areas of the plasma jet and at different phases of the interaction with the discontinuity. The simulation setup corresponds to an idealised, yet relevant, magnetic configuration likely to be observed at the frontside magnetopause under northward interplanetary magnetic field. The combined effect of the gradient-B drift and the remote sensing of large Larmor radius electrons leads to the formation of crescent-shaped electron velocity distribution functions. We provide examples of such distributions “measured” by a virtual satellite launched into the simulation domain.

Spin-polarized Scanning Electron Microscopy

1990 ◽  
Vol 48 (4) ◽  
pp. 768-769
Author(s):  
Kazuyuki Koike ◽  
Hideo Matsuyama
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
High Speed ◽  
Magnetic Thin Films ◽  
Electron Spin Polarization ◽  
Acquisition Time ◽  
Magnetization Direction ◽  
Spin Polarized ◽  
Conventional Methods ◽  
Scanning Electron

Spin-polarized scanning electron microscopy (spin SEM), where the secondary electron spin polarization is used as the image signal, is a novel technique for magnetic domain observation. Since its first development by Koike and Hayakawa in 1984, several laboratories have extensively studied this technique and have greatly improved its capability for data extraction and its range of applications. This paper reviews the progress over the last few years.Almost all the high expectations initially held for spin SEM have been realized. A spatial resolution of several hundreds angstroms has been attained, which is nearly one order of magnitude higher than that of conventional methods for thick samples. Quantitative analysis of magnetization direction has been performed more easily than with conventional methods. Domain observation of the surface of three-dimensional samples has been confirmed to be possible. One of the drawbacks, a long image acquisition time, has been eased by combining highspeed image-signal processing with high speed scanning, although at the cost of image quality. By using spin SEM, the magnetic structure of a 180 degrees surface Neel wall, magnetic thin films, multilayered films, magnetic discs, etc., have been investigated.

A Statistical Study of Process Variables to Optimize a High Speed Curtain Coater: Part I

TAPPI Journal ◽  
2009 ◽  
Vol 8 (1) ◽  
pp. 20-26 ◽  
Author(s):  
PEEYUSH TRIPATHI ◽  
MARGARET JOYCE ◽  
PAUL D. FLEMING ◽  
MASAHIRO SUGIHARA
Keyword(s):  
Boundary Layer ◽  
Experimental Design ◽  
High Speed ◽  
Statistical Study ◽  
Process Variables ◽  
High Speeds ◽  
The Stability ◽  
Air Removal ◽  
Removal System

Using an experimental design approach, researchers altered process parameters and material prop-erties to stabilize the curtain of a pilot curtain coater at high speeds. Part I of this paper identifies the four significant variables that influence curtain stability. The boundary layer air removal system was critical to the stability of the curtain and base sheet roughness was found to be very important. A shear thinning coating rheology and higher curtain heights improved the curtain stability at high speeds. The sizing of the base sheet affected coverage and cur-tain stability because of its effect on base sheet wettability. The role of surfactant was inconclusive. Part II of this paper will report on further optimization of curtain stability with these four variables using a D-optimal partial-facto-rial design.

D.C. Plasma Spraying: Effect of Arc root Fluctuations on Particle Behavior in the Plasma Jet

1999 ◽  
Vol 3 (2-3) ◽  
pp. 235-254 ◽  
Author(s):  
B. Dussoubs ◽  
G. Mariaux ◽  
Armelle Vardelle ◽  
Michel Vardelle ◽  
Pierre Fauchais
Keyword(s):  
Plasma Spraying ◽  
Plasma Jet ◽  
Particle Behavior ◽  
Arc Root

Symmetrizable Difference Dchemes

2005 ◽  
Vol 5 (1) ◽  
pp. 3-50 ◽  
Author(s):  
Alexei A. Gulin
Keyword(s):  
Initial Data ◽  
Difference Scheme ◽  
Difference Schemes ◽  
Time Dependent ◽  
Stability Boundaries ◽  
Typical Representative ◽  
Variable Weight ◽  
The Stability ◽  
Conditions Of Stability ◽  
The Right

AbstractA review of the stability theory of symmetrizable time-dependent difference schemes is represented. The notion of the operator-difference scheme is introduced and general ideas about stability in the sense of the initial data and in the sense of the right hand side are formulated. Further, the so-called symmetrizable difference schemes are considered in detail for which we manage to formulate the unimprovable necessary and su±cient conditions of stability in the sense of the initial data. The schemes with variable weight multipliers are a typical representative of symmetrizable difference schemes. For such schemes a numerical algorithm is proposed and realized for constructing stability boundaries.

LANDSLIDE RISK MANAGEMENT IN THE COASTAL ZONE OF THE KUIBYSHEV RESERVOIR DUE THE DESIGN OF HIGH-SPEED LINE "MOSCOW-KAZAN"

2017 ◽  
Author(s):  
Nikolai Petrov ◽  
Nikolai Petrov ◽  
Inna Nikonorova ◽  
Inna Nikonorova ◽  
Vladimir Mashin ◽  
...  
Keyword(s):  
High Speed ◽  
Computational Models ◽  
Stable State ◽  
Landslide Risk ◽  
Kuibyshev Reservoir ◽  
Stepped Surface ◽  
The Stability ◽  
Landslide Slope ◽  
The Village

High-speed railway "Moscow-Kazan" by the draft crosses the Volga (Kuibyshev reservoir) in Chuvashia region 500 m below the village of New Kushnikovo. The crossing plot is a right-bank landslide slope with a stepped surface. Its height is 80 m; the slope steepness -15-16o. The authors should assess the risk of landslides and recommend anti-landslide measures to ensure the safety of the future bridge. For this landslide factors have been analyzed, slope stability assessment has been performed and recommendations have been suggested. The role of the following factors have been analyzed: 1) hydrologic - erosion and abrasion reservoir and runoff role; 2) lithologyc (the presence of Urzhum and Northern Dvina horizons of plastically deformable rocks, displacement areas); 3) hydrogeological (the role of perched, ground and interstratal water); 4) geomorphological (presence of the elemental composition of sliding systems and their structure in the relief); 5) exogeodynamic (cycles and stages of landslide systems development, mechanisms and relationship between landslide tiers of different generations and blocks contained in tiers). As a result 6-7 computational models at each of the three engineering-geological sections were made. The stability was evaluated by the method “of the leaning slope”. It is proved that the slope is in a very stable state and requires the following measures: 1) unloading (truncation) of active heads blocks of landslide tiers) and the edge of the plateau, 2) regulation of the surface and groundwater flow, 3) concrete dam, if necessary.

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