scholarly journals Polymer composite developed from discarded carpet for light weight structural applications: Development and Mechanical analysis

2021 ◽  
Vol 309 ◽  
pp. 01154
Author(s):  
Rajesh Kumar Verma ◽  
Balram Jaiswal ◽  
Rahul Vishwakarma ◽  
Kuldeep Kumar ◽  
Kaushlendra kumar

Carpets are the three-dimensional product used as a floor covering in homes, offices, commercial centers, decorative purposes, etc. The average life span of the carpet is four to seven years and after that, it becomes solid waste. The discarded carpets are causing a significant hazardous effect on the environment, climate, soil, and various health issues. To overcome the increasing carpet waste, the re-utilization of carpet is essentially desired. This article focuses on the development of polymer composites developed from discarded nylon carpets for lightweight applications. A modified technique of Vacuum-assisted resin transfer molding (VARTM) was used to fabricate epoxy composites. The tensile and flexural tests evaluated the mechanical performance of the proposed composite. The modified composite is manufactured in two different configurations, namely, face- back-to-back-face (FBBF) and back- face to face- back (BFFB) with the help of the VARTM setup. The result demonstrated that the fabricated BFFB composite has a higher strength. The high-resolution microscopy test of the developed samples shows the feasibility of the composites produced from discarded carpet for lightweight functions. An attempt has been made to resue the waste for the fabrication of cost-effective products.

2018 ◽  
Vol 37 (7) ◽  
pp. 429-440 ◽  
Author(s):  
Muhammad Umair ◽  
Syed Talha Ali Hamdani ◽  
Muhammad Ayub Asghar ◽  
Tanveer Hussain ◽  
Mehmet Karahan ◽  
...  

Three-dimensional multilayer woven composites are mostly used in high-performance applications due to their excellent out-of-plane mechanical performance. The current research presents an experimental investigation on the mechanical behavior of three-dimensional orthogonal layer-to-layer interlock composites. The glass filament yarn and carbon tows were used as reinforcement in warp and weft directions respectively, whereas epoxy was used as a resin for composite fabrication. Three different types of orthogonal layer to layer interlock namely warp, weft, and bi-directional interlock composites were fabricated and the effect of interlocking pattern on their mechanical performance was evaluated. The evaluation of the mechanical performance was made on the basis of tensile strength, impact strength, flexural strength, and dynamic mechanical analysis of composites in warp and weft directions. It was found that warp and weft interlock composites showed better tensile behavior as compared to bi-directional interlock composite both in the warp and weft directions, due to the presence of less crimp as compared to the bi-directional interlock composite. However, the bi-directional interlock composite exhibited considerably superior impact strength and three-point bending strength as compared to the other structures under investigation. These superior properties of bi-directional interlock composites were achieved by interlocking points in warp and weft directions simultaneously, creating a more compact and isotropic structure. Tan delta values of dynamic mechanical analysis results showed that bi-directional interlock composite displayed the highest capacity of energy dissipation in the warp and weft directions while weft interlock structures displayed highest storage and loss moduli in the warp direction.


2020 ◽  
Vol 1 (1) ◽  
Author(s):  
Alianna Maguire ◽  
Neethu Pottackal ◽  
M A S R Saadi ◽  
Muhammad M Rahman ◽  
Pulickel M Ajayan

Abstract Extrusion-based additive manufacturing (AM) enables the fabrication of three-dimensional structures with intricate cellular architectures where the material is selectively dispensed through a nozzle or orifice in a layer-by-layer fashion at the macro-, meso-, and micro-scale. Polymers and their composites are one of the most widely used materials and are of great interest in the field of AM due to their vast potential for various applications, especially for the medical, military, aerospace, and automotive industries. Because architected polymer-based structures impart remarkably improved material properties such as low density and high mechanical performance compared to their bulk counterparts, this review focuses particularly on the development of such objects by extrusion-based AM intended for structural applications. This review introduces the extrusion-based AM techniques followed by a discussion on the wide variety of materials used for extrusion printing, various architected structures, and their mechanical properties. Notable advances in newly developed polymer and composite materials and their potential applications are summarized. Finally, perspectives and insights into future research of extrusion-based AM on developing high-performance ultra-light materials using polymers and their composite materials are discussed.


Author(s):  
Sadeq Malakooti ◽  
Guoqiang Qin ◽  
Chandana Mandal ◽  
Chariklia Sotiriou-Leventis ◽  
Nicholas Leventis ◽  
...  

Abstract Aerogels are three-dimensional networks of nanoparticles with high specific surface area and high porosity. Following the significant improvement on the mechanical strengths and ductility of traditional aerogels with polymer cross-linking (i.e., X-aerogels), the emergence of pure polymeric aerogels has enabled unprecedented aerogel applications such as ballistic armor protection, which is quite surprising for such low-density materials. However, generally low glass transition temperatures (Tg) of polymeric aerogels hinder their structural applicability at service temperatures above their Tg temperatures. Thereby, developing novel polymeric aerogels with high Tg temperatures is crucial for high-temperature structural applications. As phenolic resins, polybenzoxazines are heat-resistant and mechanically strong with high glass transition temperatures. In this study, polybenzoxazine aerogels have been successfully synthesized, and their mechanical properties at different densities and elevated temperatures have been investigated. High thermo-mechanical stability has been observed over the entire temperature range of interest (i.e., below 250 °C) for their quasi-static compressive properties such as Young’s modulus and compressive strength. Moreover, the storage and loss moduli in shear of the aerogels have been studied at different temperatures and frequencies. The strong mechanical performance of these aerogels at elevated temperatures makes them an important, inexpensive, and advanced material for high-temperature applications, competitive with significantly more expensive polyimides.


Alloy Digest ◽  
2018 ◽  
Vol 67 (9) ◽  

Abstract Ferrium M54 was designed to create a cost-effective, ultra high-strength, high-fracture toughness material with a high resistance to stress-corrosion cracking for use in structural applications. This datasheet provides information on composition, hardness, and tensile properties as well asfatigue. Filing Code: SA-822. Producer or source: QuesTek Innovations, LLC.


Author(s):  
Yifan Li ◽  
Huaiyuan Gu ◽  
Martyn Pavier ◽  
Harry Coules

Octet-truss lattice structures can be used for lightweight structural applications due to their high strength-to-density ratio. In this research, octet-truss lattice specimens were fabricated by stereolithography additive manufacturing with a photopolymer resin. The mechanical properties of this structure have been examined in three orthogonal orientations under the compressive load. Detailed comparison and description were carried out on deformation mechanisms and failure modes in different lattice orientations. Finite element models using both beam elements and three-dimensional solid elements were used to simulate the compressive response of this structure. Both the load reaction and collapse modes obtained in simulations were compared with test results. Our results indicate that three-dimensional continuum element models are required to accurately capture the behaviour of real trusses, taking into account the effects of finite-sized beams and joints.


Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1271
Author(s):  
Andreas Koenig ◽  
Leonie Schmohl ◽  
Johannes Scheffler ◽  
Florian Fuchs ◽  
Michaela Schulz-Siegmund ◽  
...  

The aim of the study was to investigate the effect of X-rays used in micro X-ray computer tomography (µXCT) on the mechanical performance and microstructure of a variety of dental materials. Standardised bending beams (2 × 2 × 25 mm3) were forwarded to irradiation with an industrial tomograph. Using three-dimensional datasets, the porosity of the materials was quantified and flexural strength was investigated prior to and after irradiation. The thermal properties of irradiated and unirradiated materials were analysed and compared by means of differential scanning calorimetry (DSC). Single µXCT measurements led to a significant decrease in flexural strength of polycarbonate with acrylnitril-butadien-styrol (PC-ABS). No significant influence in flexural strength was identified for resin-based composites (RBCs), poly(methyl methacrylate) (PMMA), and zinc phosphate cement (HAR) after a single irradiation by measurement. However, DSC results suggest that changes in the microstructure of PMMA are possible with increasing radiation doses (multiple measurements, longer measurements, higher output power from the X-ray tube). In summary, it must be assumed that X-ray radiation during µXCT measurement at high doses can lead to changes in the structure and properties of certain polymers.


e-Polymers ◽  
2021 ◽  
Vol 21 (1) ◽  
pp. 346-354
Author(s):  
Guoquan Qi ◽  
Hongxia Yan ◽  
Dongtao Qi ◽  
Houbu Li ◽  
Lushi Kong ◽  
...  

Abstract The chapter deals with the performance evaluation of the polyethylene of raised temperature resistance (PE-RT) and polyethylene (PE) using autoclave test under sour oil and gas medium conditions. The analyses of performance changes showed that PE-RT has good media resistance at 60°C. As the temperature increases, its mechanical properties decrease, accompanied by an increase in weight. Comparative analyses showed that no matter what temperature conditions are, PE-RT media resistance is better than PE80. The better media resistance of PE-RT depends on its higher degree of branching. Short branches are distributed between the crystals to form a connection between the crystals, thereby improving its heat resistance and stress under high-temperature conditions. PE-RT forms an excellent three-dimensional network structure through copolymerization, ensuring that it has better media resistance than PE80. However, the mechanical performance will be attenuated due to the high service temperature.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2338
Author(s):  
Sofia Agostinelli ◽  
Fabrizio Cumo ◽  
Giambattista Guidi ◽  
Claudio Tomazzoli

The research explores the potential of digital-twin-based methods and approaches aimed at achieving an intelligent optimization and automation system for energy management of a residential district through the use of three-dimensional data model integrated with Internet of Things, artificial intelligence and machine learning. The case study is focused on Rinascimento III in Rome, an area consisting of 16 eight-floor buildings with 216 apartment units powered by 70% of self-renewable energy. The combined use of integrated dynamic analysis algorithms has allowed the evaluation of different scenarios of energy efficiency intervention aimed at achieving a virtuous energy management of the complex, keeping the actual internal comfort and climate conditions. Meanwhile, the objective is also to plan and deploy a cost-effective IT (information technology) infrastructure able to provide reliable data using edge-computing paradigm. Therefore, the developed methodology led to the evaluation of the effectiveness and efficiency of integrative systems for renewable energy production from solar energy necessary to raise the threshold of self-produced energy, meeting the nZEB (near zero energy buildings) requirements.


2021 ◽  
pp. 002199832199945
Author(s):  
Jong H Eun ◽  
Bo K Choi ◽  
Sun M Sung ◽  
Min S Kim ◽  
Joon S Lee

In this study, carbon/epoxy composites were manufactured by coating with a polyamide at different weight percentages (5 wt.%, 10 wt.%, 15 wt.%, and 20 wt.%) to improve their impact resistance and fracture toughness. The chemical reaction between the polyamide and epoxy resin were examined by fourier transform infrared spectroscopy, differential scanning calorimetry and X-ray photoelectron spectroscopy. The mechanical properties and fracture toughness of the carbon/epoxy composites were analyzed. The mechanical properties of the carbon/epoxy composites, such as transverse flexural tests, longitudinal flexural tests, and impact tests, were investigated. After the impact tests, an ultrasonic C-scan was performed to reveal the internal damage area. The interlaminar fracture toughness of the carbon/epoxy composites was measured using a mode I test. The critical energy release rates were increased by 77% compared to the virgin carbon/epoxy composites. The surface morphology of the fractured surface was observed. The toughening mechanism of the carbon/epoxy composites was suggested based on the confirmed experimental data.


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