scholarly journals Analyze the effect of phosphorus on the mechanical properties and microstructure on cast iron

2018 ◽  
Vol 204 ◽  
pp. 05008
Author(s):  
Achmad Sambas ◽  
Ananto Gamawan ◽  
Sophiadi Gunara
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Cast Iron ◽  
Mechanical Testing ◽  
Aluminum Electrolysis ◽  
Point Of View ◽  
Carbon Anode ◽  
Electrolysis Process ◽  
Microstructure Observation ◽  
Phosphorus Alloy

Cast Iron FC250 with phosphorus alloy is used as electrode connector in the aluminum electrolysis process at PT. Indonesia Asahan Aluminium (Inalum), that is used to connect the rod with carbon anode. It will be crushed after the carbon anode dimension is reduced, that takes approximately 30 days. In order to make crushing process easier, phosphorus alloy then added into such FC250. The objective of the study is determining phosphorus effect on FC 250. The methodology consists of determine the test specimens, initiate such specimen of casting by varying the amount of phosphorus percentage of 0.3%, 0.5%, 0.7% and 0.9%, then perform mechanical testing and microstructure observation on each specimen. The result is, as the percentage of phosphorus in FC 250 increased, so its hardness value whereas the value of the tensile strength even decreased. Form the microstructure point of view, the “steadit” increased as well in line with the rise of phosphorus.

scholarly journals Effect of Moisture Content on the Processing and Mechanical Properties of a Biodegradable Polyester

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1616
Author(s):  
Vincenzo Titone ◽  
Antonio Correnti ◽  
Francesco Paolo La Mantia
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Moisture Content ◽  
Mechanical Testing ◽  
Hydrolytic Degradation ◽  
Slight Reduction ◽  
Biodegradable Polyester ◽  
Molding Process ◽  
Elongation At Break ◽  
Effect Of Moisture

This work is focused on the influence of moisture content on the processing and mechanical properties of a biodegradable polyester used for applications in injection molding. The pellets of the biodegradable polyester were exposed under different relative humidity conditions at a constant temperature before being compression molded. The compression-molded specimens were again placed under the above conditions before the mechanical testing. With all these samples, it is possible to determine the effect of moisture content on the processing and mechanical properties separately, as well as the combined effect of moisture content on the mechanical properties. The results obtained showed that the amount of absorbed water—both before processing and before mechanical testing—causes an increase in elongation at break and a slight reduction of the elastic modulus and tensile strength. These changes have been associated with possible hydrolytic degradation during the compression molding process and, in particular, with the plasticizing action of the moisture absorbed by the specimens.

scholarly journals The Effect of Water Concentration in Ethyl Alcohol on the Environmentally Assisted Embrittlement of Austempered Ductile Irons

Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 94
Author(s):  
Petar Janjatovic ◽  
Olivera Eric Cekic ◽  
Leposava Sidjanin ◽  
Sebastian Balos ◽  
Miroslav Dramicanin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Cast Iron ◽  
Ultimate Tensile Strength ◽  
Ethyl Alcohol ◽  
Water Concentration ◽  
Different Types ◽  
Influence Of Water ◽  
Iron Material ◽  
Proof Strength

Austempered ductile iron (ADI) is an advanced cast iron material that has a broad field of application and, among others, it is used in contact and for conveyance of fluids. However, it is noticed that in contact with some fluids, especially water, ADI material becomes brittle. The most significant decrease is established for the elongation. However, the influence of water and the cause of this phenomenon is still not fully understood. For that reason, in this paper, the influence of different water concentrations in ethyl alcohol on the mechanical properties of ADI materials was studied. The test was performed on two different types of ADI materials in 0.2, 4, 10, and 100 vol.% water concentration environments, and in dry condition. It was found that even the smallest concentration of water (0.2 vol.%) causes formation of the embrittled zone at fracture surface. However, not all mechanical properties were affected equally and not all water concentrations have been critical. The highest deterioration was established in the elongation, followed by the ultimate tensile strength, while the proof strength was affected least.

Influence of Al-10RE Modification on Microstructure and Mechanical Properties of ZL203 Aluminum Alloy

2011 ◽  
Vol 365 ◽  
pp. 98-103
Author(s):  
De Quan Shi ◽  
Gui Li Gao ◽  
Zhi Wei Gao ◽  
Yan Liu Wang ◽  
Xu Dong Wang
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Aluminum Alloy ◽  
Mechanical Testing ◽  
Testing Machine ◽  
Optical Microscope ◽  
Elongation Rate ◽  
Holding Time ◽  
Holding Temperature ◽  
Universal Mechanical Testing Machine

The influence of Al-10RE addition, holding time and holding temperature on the microstructures and mechanical properties of ZL203 aluminum alloy has been studied respectively through using the optical microscope and the universal mechanical testing machine. The experimental results lead to the following conclusions. When Al-10RE addition is 1.0%-1.5%, the holding time is 15 minutes and the holding temperature is 730°C-750°C, the microstructure of Zl203 is perfect. With the increase of Al-10RE addition, the mechanical properties including tensile strength, elongation rate and hardness gradually increase. When the Al-10RE addition is 1.0%-1.5%, the mechanical properties reaches maximum. When the Al-10RE addition is above 1.5%, the mechanical properties decrease with the increase of Al-10RE addition.

Influence of Grain Size on Mechanical Properties in a Fe-9Ni-12Mn-2.5Si-1.0C TWIP Steel

2011 ◽  
Vol 197-198 ◽  
pp. 655-661
Author(s):  
Ze Bin Yang ◽  
Ding Yi Zhu ◽  
Wei Fa Yi ◽  
Shu Mei Lin ◽  
Cheng Mei Du
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Strain Hardening ◽  
Twip Steel ◽  
Optical Microscope ◽  
Coarse Grained ◽  
Microstructure Observation ◽  
Transmission Electron ◽  
Average Grain Size

We investigate the influence of grain size on mechanical properties in a Fe-9Ni-12Mn-2.5Si-1.0C TWIP steel by unidirectional tensile. Meanwhile the microstructures of the TWIP steel were observed and analyzed by optical microscope (OM) and transmission electron microscope (TEM). The experimental results show that the TWIP steel’s yield strength and tensile strength decrease with the increasing of grain size, whereas the plasticity increases with it. When the average grain size reaches to 27μm, the tensile strength is 1080MPa, the elongation percentage is 77%, and the strength-plasticity product achieves the 83160MPa•%. Steel’s strain hardening rate can be changed from three-stage to four-stage with the increasing of grain sizes, the areas of strain hardening by twin deformation mechanism are expanded. Through the microstructure observation we found that, coarse-grained TWIP steel conducts to twinning formation, the high density twins can increase the alloy’s ductility by splitting the grain.

Effect of Mo and Bi on Mechanical Properties of Zr-Fe-Cr Alloy at Room Temperature

2013 ◽  
Author(s):  
B. F. Luan ◽  
L. Q. Yang ◽  
T. G. Wei ◽  
K. L. Murty ◽  
C. S. Long ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Electron Microscope ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Room Temperature ◽  
Mechanical Performance ◽  
Microstructure Observation ◽  
Scanning Electron ◽  
Zr Alloy

To investigate the effects of Mo and Bi on mechanical properties of a Zr-Fe-Cr alloy at room temperature, seven Zr-Fe-Cr-Mo-Bi alloys with different compositions were designed. They were subjected to a series of rolling processes and heat treatments, and then sampled to measure mechanical properties by hardness and tensile test and to characterize microstructures by scanning electron microscope (SEM) and electron channel contrast (ECC) technique. Results indicated that among them two types of Zr-Fe-Cr-Mo-Bi alloys achieve the designed goals on mechanical properties and have the following advantages: (i) the hardness of the alloys, up to 334HV after annealing, is 40% higher than traditional Zr-4. (ii) The yield strength (YS) and ultimate tensile strength (UTS) of the alloys are 526 MP a and 889 MP a after hot rolling and annealing, markedly higher than the traditional Zr alloy. (iii) Good plasticity of the new Zr-Fe-Cr-Mo-Bi alloy is obtained with about 40% elongation, which is greatly higher than the Zr-Fe-Cr-Mo alloy thanks to the addition of Bi offsetting the disadvantage of addition Mo. Furthermore, according to observations of the microstructure observation, the reasons of the effect of the Mo and Bi elements on the mechanical performance of Zr-Fe-Cr alloy were studied and discussed.

Relationship Between Some Physico-Mechanical Properties and Numerical Indexes of Graphite Shape in Compacted-Vermicular Graphite Cast Irons

1982 ◽  
Vol 104 (1) ◽  
pp. 60-65
Author(s):  
Yuichi Tanaka ◽  
Hakaru Saito ◽  
Ikuo Tokura ◽  
Katsuya Ikawa
Keyword(s):  
Mechanical Properties ◽  
Cast Iron ◽  
Mechanical Characteristics ◽  
Point Of View ◽  
Cast Irons ◽  
Graphite Cast Iron ◽  
Mechanical And Physical Properties ◽  
Definition Of ◽  
Thermal Diffusivities ◽  
The Relationship

The main purpose of this paper is to present some data on the mechanical and physical properties of compacted-vermicular graphite cast iron and to give a reasonable interpretation to the characteristics by using numerical indexes indicating the shape of graphite flakes in the structure. After describing the preparation of the material and a new method for measuring thermal diffusivity of the iron, the influence of kind and amount of alloy added for treatment and of cooling rate upon the graphite shape is discussed by using the indexes of the structure. The thermal diffusivities and mechanical characteristics such as tensile strength and hardness are shown as functions of the indexes to clarify the relationship between them. Furthermore, the present indexes are compared with those proposed earlier to find which is most suitable for the cast iron treated in this work. Authors propose a definition of compacted-vermicular graphite cast iron, which is reasonable from the physico-mechanical point of view, and also show some typical mechanical properties and measures required to produce such cast iron with desirable features.

scholarly journals Effect of Heat-treatment Parameters of Cast Iron GJS-X350NiMnCu7-3-2 on its Structure and Mechanical Properties

2017 ◽  
Vol 17 (1) ◽  
pp. 121-126 ◽  
Author(s):  
D. Medyński ◽  
A. Janus ◽  
S. Zaborski
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Cast Iron ◽  
High Hardness ◽  
Spheroidal Graphite ◽  
Air Cooling ◽  
Material Hardness ◽  
The Matrix ◽  
Lower Material

Abstract The paper presents influence of soaking parameters (temperature and time) on structure and mechanical properties of spheroidal graphite nickel-manganese-copper cast iron, containing: 7.2% Ni, 2.6% Mn and 2.4% Cu. Raw castings showed austenitic structure and relatively low hardness (150 HBW) guaranteeing their good machinability. Heat treatment consisted in soaking the castings within 400 to 600°C for 2 to 10 hours followed by air-cooling. In most cases, soaking caused changes in structure and, in consequence, an increase of hardness in comparison to raw castings. The highest hardness and tensile strength was obtained after soaking at 550°C for 6 hours. At the same time, decrease of the parameters related to plasticity of cast iron (elongation and impact strength) was observed. This resulted from the fact that, in these conditions, the largest fraction of fine-acicular ferrite with relatively high hardness (490 HV0.1) was created in the matrix. At lower temperatures and after shorter soaking times, hardness and tensile strength were lower because of smaller degree of austenite transformation. At higher temperatures and after longer soaking times, fine-dispersive ferrite was produced. That resulted in slightly lower material hardness.

Researches Regarding the Influence of Alloying Elements on the Mechanical Properties of Lamellar Graphite Cast Iron

2018 ◽  
Vol 16 (15) ◽  
pp. 11-16
Author(s):  
Elena Valentina Stoian ◽  
Vasile Bratu ◽  
Cristiana Maria Enescu ◽  
Dan Nicolae Ungureanu
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Cast Iron ◽  
Manganese Content ◽  
Alloying Elements ◽  
Silicon Iron ◽  
Graphite Cast Iron ◽  
Hardness Increase ◽  
Lamellar Graphite ◽  
Cylinder Liners

Abstract Aim of the study is to present the technological process of obtaining cast iron with lamellar graphite for use in the manufacture of cylinder liners, and to identify the main alloying elements and track their influence on the mechanical properties of cast iron with lamellar graphite. Also paper presents analysis of 20 batches of cast iron with lamellar graphite, which are made of cylinder liners, in terms of chemical composition and the mechanical properties. After the analysis of the 20 castings of cast iron Fc 250 it is observed that: the increase in the carbon content shows a decrease of the tensile strength and hardness of the gray cast iron; the increase in silicon content shows a decrease in hardness and tensile strength. Decreasing the amount of graphite and especially the alloy of silicon iron lead to hardness increase 1% Si increases hardness by 50 HB). A statistical analysis has been performed on the data obtained that accounts for changes in alloying additions. A modeling and optimization of mechanical properties (tensile strength and hardness) was performed according to the percentages of carbon, silicon and manganese. Mathematical modeling found that the hardness and traction resistance of the cast iron decreased with the increase in carbon, silicon and manganese content.

scholarly journals Anodic Bubble Behavior in a Laboratory Scale Transparent Electrolytic Cell for Aluminum Electrolysis

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 806 ◽  
Author(s):  
Yipeng Huang ◽  
Zhaowen Wang ◽  
Youjian Yang ◽  
Bingliang Gao ◽  
Zhongning Shi ◽  
...  
Keyword(s):  
Bubble Dynamics ◽  
Aluminum Electrolysis ◽  
Electrolytic Cell ◽  
Laboratory Scale ◽  
Carbon Anode ◽  
Electrolysis Cell ◽  
Bubble Behavior ◽  
Electrolysis Process ◽  
Graphite Anodes ◽  
Carbon Anodes

In the Hall-Héroult process for extracting aluminum, the evolution and dynamics of anodic bubbles have a significant influence on the efficiency of the overall electrolysis process. In this study, the behavior of the bubbles beneath the carbon anode in cryolite-alumina molten salt was studied for the first time using a laboratory-scale transparent electrolysis cell to view the anode from the bottom. The bubble dynamics and the relevant characteristic parameters of bubbles were obtained using video cameras and image processing. It was found that the bubbles were observed to preferentially generate at several areas on the underside of the anode and the morphologies of coalesced bubbles show excellent similarity. Moreover, the behavior of gas on carbon and graphite anodes was significantly different, where the carbon anode favored the forming of larger bubbles. These observations confirmed different types of carbon anodes cause different bubble behavior. These findings are expected to be useful in optimizing the aluminum electrolysis process on an industrial scale.

Effect of Taper Pin Ratio on AA7075 Aluminium Alloy Friction Stir Welding

2016 ◽  
Vol 701 ◽  
pp. 154-158
Author(s):  
Nurul Hidayah Othman ◽  
Norsyahfiana Abdul Razak ◽  
Luqman Hakim Ahmad Shah ◽  
Mahadzir Ishak
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Friction Stir Welding ◽  
Tensile Test ◽  
Optical Microscope ◽  
Milling Machine ◽  
Friction Stir ◽  
Microstructure Observation ◽  
Optimum Parameters ◽  
Shoulder Diameter

This study focuses on the effect of pin taper tool ratio on friction stir welding of aluminum AA7075. Two pieces of AA7075 alloy with thickness of 6 mm were friction stir welded by using conventional milling machine. The shoulder diameter used in this experiment is fix 18mm. The taper pin ratio used are varied at 6:6, 6:5, 6:4, 6:3, 6:2,and 6:1. The rotational speeds that were used in this study were 1000 rpm, 1200 rpm and 1400 rpm, respectively. The welding speeds used are 60 mm/min, 80 mm/min and 100 mm/min. Microstructure observation of welded area was studied by using optical microscope. To evaluate the mechanical properties of this specimen, tensile test was used in this study. Welded specimens using taper pin ratio 6:2 shows higher tensile strength compared to other taper pin ratio up to 197 MPa. Moreover, taper pin ratio 6:1 showed better tensile test compared to taper pin ratio above 6:3. The optimum parameters were found to be taper pin ratio 6:2 with 1000 rpm of rotational speed and 60mm/min welding speed.

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