scholarly journals Bone-inspired microarchitectures achieve enhanced fatigue life

2019 ◽  
Vol 116 (49) ◽  
pp. 24457-24462 ◽  
Author(s):  
Ashley M. Torres ◽  
Adwait A. Trikanad ◽  
Cameron A. Aubin ◽  
Floor M. Lambers ◽  
Marysol Luna ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fatigue Life ◽  
Cancellous Bone ◽  
High Performance ◽  
Mechanical Performance ◽  
Lattice Structures ◽  
Structural Elements ◽  
Naturally Occurring ◽  
Superior Mechanical Properties ◽  
The Cost

Microarchitectured materials achieve superior mechanical properties through geometry rather than composition. Although ultralightweight microarchitectured materials can have high stiffness and strength, application to durable devices will require sufficient service life under cyclic loading. Naturally occurring materials provide useful models for high-performance materials. Here, we show that in cancellous bone, a naturally occurring lightweight microarchitectured material, resistance to fatigue failure is sensitive to a microarchitectural trait that has negligible effects on stiffness and strength—the proportion of material oriented transverse to applied loads. Using models generated with additive manufacturing, we show that small increases in the thickness of elements oriented transverse to loading can increase fatigue life by 10 to 100 times, far exceeding what is expected from the associated change in density. Transversely oriented struts enhance resistance to fatigue by acting as sacrificial elements. We show that this mechanism is also present in synthetic microlattice structures, where fatigue life can be altered by 5 to 9 times with only negligible changes in density and stiffness. The effects of microstructure on fatigue life in cancellous bone and lattice structures are described empirically by normalizing stress in traditional stress vs. life (S-N) curves by √ψ, where ψ is the proportion of material oriented transverse to load. The mechanical performance of cancellous bone and microarchitectured materials is enhanced by aligning structural elements with expected loading; our findings demonstrate that this strategy comes at the cost of reduced fatigue life, with consequences to the use of microarchitectured materials in durable devices and to human health in the context of osteoporosis.

scholarly journals Compressive Behaviour of Additively Manufactured Lattice Structures: A Review

Aerospace ◽  
2021 ◽  
Vol 8 (8) ◽  
pp. 207
Author(s):  
Solomon O. Obadimu ◽  
Kyriakos I. Kourousis
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Lattice Structure ◽  
Evolutionary Process ◽  
Lattice Structures ◽  
Compressive Behaviour ◽  
Technology Industry ◽  
Unit Cells ◽  
Superior Mechanical Properties ◽  
And Performance

Additive manufacturing (AM) technology has undergone an evolutionary process from fabricating test products and prototypes to fabricating end-user products—a major contributing factor to this is the continuing research and development in this area. AM offers the unique opportunity to fabricate complex structures with intricate geometry such as the lattice structures. These structures are made up of struts, unit cells, and nodes, and are being used not only in the aerospace industry, but also in the sports technology industry, owing to their superior mechanical properties and performance. This paper provides a comprehensive review of the mechanical properties and performance of both metallic and non-metallic lattice structures, focusing on compressive behaviour. In particular, optimisation techniques utilised to optimise their mechanical performance are examined, as well the primary factors influencing mechanical properties of lattices, and their failure mechanisms/modes. Important AM limitations regarding lattice structure fabrication are identified from this review, while the paucity of literature regarding material extruded metal-based lattice structures is discussed.

scholarly journals Electron Beam Melting of Ti-6Al-4V Lattice Structures; Correlation between Post Heat Treatment and Mechanical Properties

2021 ◽  
Author(s):  
Giuseppe Del Guercio ◽  
Manuela Galati ◽  
Abdollah Saboori
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Computer Aided Design ◽  
Mechanical Performance ◽  
Industrial Applications ◽  
Heat Treatments ◽  
Layer By Layer ◽  
Lattice Structures ◽  
Heat Treated ◽  
Aided Design

Abstract Additive Manufacturing processes are considered advanced manufacturing methods. It would be possible to produce complex shape components from a Computer-Aided Design model in a layer-by-layer manner. Lattice structures as one of the complex geometries could attract lots of attention for both medical and industrial applications. In these structures, besides cell size and cell type, the microstructure of lattice structures can play a key role in these structures' mechanical performance. On the other hand, heat treatment has a significant influence on the mechanical properties of the material. Therefore, in this work, the effect of the heat treatments on the microstructure and mechanical behaviour of Ti-6Al-4V lattice structures manufactured by EBM was analyzed. The main mechanical properties were compared with the Ashby and Gibson model. It is very interesting to notice that a more homogeneous failure mode was found for the heat-treated samples. The structures' relative density was the main factor influencing their mechanical performance of the heat-treated samples. It is also found that the heat treatments were able to preserve the stiffness and the compressive strength of the lattice structures. Besides, an increment of both the elongation at failure and the absorbed energy was obtained after the heat treatments. Microstructure analysis of the heat-treated samples confirms the increment of ductility of the heat-treated samples with respect to the as-built one.

scholarly journals Bone-Inspired Microarchitectured Materials with Enhanced Fatigue Life

2018 ◽  
Author(s):  
Ashley M. Torres ◽  
Adwait A. Trikanad ◽  
Cameron A. Aubin ◽  
Floor M. Lambers ◽  
Marysol Luna ◽  
...  
Keyword(s):  
Fatigue Life ◽  
Cyclic Loading ◽  
Energy Absorption ◽  
Fatigue Failure ◽  
Cancellous Bone ◽  
Axial Stiffness ◽  
High Porosity ◽  
Preferred Direction ◽  
Naturally Occurring ◽  
Apparent Stiffness

Microarchitectured materials achieve superior mechanical properties through geometry rather than composition 1-4. Although lightweight, high-porosity microarchitectured materials can have high stiffness and strength, stress concentrations within the microstructure can cause flaw intolerance under cyclic loading 5,6, limiting fatigue life. However, it is not known how microarchitecture contributes to fatigue life. Naturally occurring materials can display exceptional mechanical performance and are useful models for the design of microarchitectured materials 7,8. Cancellous bone is a naturally occurring microarchitectured material that often survives decades of habitual cyclic loading without failure. Here we show that resistance to fatigue failure in cancellous bone is sensitive to the proportion of material oriented transverse to applied loads – a 30% increase in density caused by thickening transversely oriented struts increases fatigue life by 10-100 times. This finding is surprising in that transversely oriented struts have negligible effects on axial stiffness, strength and energy absorption. The effects of transversely oriented material on fatigue life are also present in synthetic lattice microstructures. In both cancellous bone and synthetic microarchitectures, the fatigue life can be predicted using the applied cyclic stress after adjustment for apparent stiffness and the proportion of the microstructure oriented transverse to applied loading. In the design of microarchitectured materials, stiffness, strength and energy absorption is often enhanced by aligning the microstructure in a preferred direction. Our findings show that introduction of such anisotropy, by reducing the amount of material oriented transverse to loading, comes at the cost of reduced fatigue life. Fatigue failure of durable devices and components generates substantial economic costs associated with repair and replacement. As advancements in additive manufacturing expand the use of microarchitectured materials to reusable devices including aerospace applications, it is increasingly necessary to balance the need for fatigue life with those of strength and density.

Mechanical Properties of ABS Embedded with Basalt Fiber Fillers

2016 ◽  
Vol 16 (2) ◽  
pp. 69-74 ◽  
Author(s):  
Ayman M. M. Abdelhaleem ◽  
Mohammed Y. Abdellah ◽  
Hesham I. Fathi ◽  
Montasser Dewidar
Keyword(s):  
Mechanical Properties ◽  
Mechanical Performance ◽  
Low Cost ◽  
Basalt Fiber ◽  
Acrylonitrile Butadiene Styrene ◽  
Hardness Test ◽  
Basalt Fibers ◽  
Notched Strength ◽  
The Cost ◽  
Plastic Injection

AbstractAcrylonitrile-butadiene-styrene (ABS) has great verity applications in aerospace and automobiles industries. Mechanical strength of the ABS is superior to even that of impact resistant polystyrene. In addition metallic coatings can be applied to the surface of ABS moldings. The main aim of the present work is to investigate the mechanical properties of additives of basalt fibers (BF) to ABS with (5, 10, and 15) wt% embedded into the polymer matrix by using plastic injection molding technique. This new perceptions has been done on basalt fibers that have a potential low cost with its good mechanical performance. The ultimate tensile strength that obtained from the composite with 15 wt% is 56.67 MPa with 40.52 % increase value than neat ABS, Young’s modulus gradually increases with increasing the amount of additives. Impact un-notched strength decreases with a reported increment of 24.617 KJ.m–2. A Rockwell hardness test is also used and with the increases of additives the amount of hardness of the composite increases. A scan electron microscopy (SEM) on the fracture surface is captured to check the morphologies structure of the composite comparable with a neat ABS. and it is showed a very good distribution and bonding of the B.F. with the pure ABS. As well as the cost of the ABS and BF is reduced by a percentage of 15 %.

scholarly journals Characterisation of a High-Performance Al–Zn–Mg–Cu Alloy Designed for Wire Arc Additive Manufacturing

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1610 ◽  
Author(s):  
Paulo J. Morais ◽  
Bianca Gomes ◽  
Pedro Santos ◽  
Manuel Gomes ◽  
Rudolf Gradinger ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Additive Manufacturing ◽  
High Performance ◽  
Mechanical Performance ◽  
Fluorescence Analysis ◽  
Cold Metal Transfer ◽  
Direction Parallel ◽  
X Ray ◽  
Wire Arc Additive Manufacturing

Ever-increasing demands of industrial manufacturing regarding mechanical properties require the development of novel alloys designed towards the respective manufacturing process. Here, we consider wire arc additive manufacturing. To this end, Al alloys with additions of Zn, Mg and Cu have been designed considering the requirements of good mechanical properties and limited hot cracking susceptibility. The samples were produced using the cold metal transfer pulse advanced (CMT-PADV) technique, known for its ability to produce lower porosity parts with smaller grain size. After material simulations to determine the optimal heat treatment, the samples were solution heat treated, quenched and aged to enhance their mechanical performance. Chemical analysis, mechanical properties and microstructure evolution were evaluated using optical light microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray fluorescence analysis and X-ray radiography, as well as tensile, fatigue and hardness tests. The objective of this research was to evaluate in detail the mechanical properties and microstructure of the newly designed high-performance Al–Zn-based alloy before and after ageing heat treatment. The only defects found in the parts built under optimised conditions were small dispersed porosities, without any visible cracks or lack of fusion. Furthermore, the mechanical properties are superior to those of commercial 7xxx alloys and remarkably independent of the testing direction (parallel or perpendicular to the deposit beads). The presented analyses are very promising regarding additive manufacturing of high-strength aluminium alloys.

scholarly journals Structure, Mechanical Performance, and Dimensional Stability of Radiata Pine (Pinus radiata D. Don) Scrimbers

2019 ◽  
Vol 2019 ◽  
pp. 1-8
Author(s):  
Jinguang Wei ◽  
Fei Rao ◽  
Yuxiang Huang ◽  
Yahui Zhang ◽  
Yue Qi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Pinus Radiata ◽  
Dimensional Stability ◽  
High Performance ◽  
Water Resistance ◽  
Mechanical Performance ◽  
Three Dimensional ◽  
Radiata Pine ◽  
Specific Strength ◽  
Shearing Strength

Natural wood has certain advantages such as good processability and high specific strength and thus has been used for millennium as a structural material. But the mechanical performance and water resistance, particularly for fast-growing species, are unsatisfactory for high-end applications. In this study, the “new-type” scrimber technology was introduced to radiata pine (Pinus radiata D. Don) scrimbers. The structure, mechanical properties, and dimensional stability of the scrimber panels were investigated. Results showed that OWFMs as basic units of scrimber had been very even in size and superior permeability. The scrimbers exhibited a three-dimensional porous structure, and the porosity had a decrease with increasing density. Both OWFMs and densification contributed to the high performance in terms of mechanical properties and water resistance. The flexural, compressive, and short-beam shearing strength were significantly enhanced with increasing density. As the density was 0.80 g cm−3, the flexural strength (MOR) was approximately 120 MPa, much larger than many selected wood-based panels. Moreover, the water resistance and dimensional stability also were closely related to the density. At the density of 1.39 g cm−3, the water absorption rate and thinness swelling rate of the panels in boiled water were only 19% and 5.7%, respectively.

Effect of Zr Diffusion Barrier Properties on the Irradiation Performance of U-10Mo Monolithic Fuel Plate

2019 ◽  
Author(s):  
Walid Mohamed ◽  
Hakan Ozaltun ◽  
Hee Seok Roh
Keyword(s):  
Mechanical Properties ◽  
Diffusion Barrier ◽  
High Performance ◽  
Mechanical Performance ◽  
Plate Thickness ◽  
Barrier Properties ◽  
Element Analysis ◽  
Uranium Fuel ◽  
High Enrichment ◽  
Irradiation Performance

Abstract The most recent design of U-Mo monolithic fuel as adopted by the U.S. for the conversion of its High Performance Research Reactors (USHPRR) from high enrichment uranium (HEU) to low enrichment uranium fuel (LEU, < 20% U235) consists of a high density (LEU) U-10Mo fuel sandwiched between Zirconium (Zr) diffusion barriers and encapsulated in aluminum (AA6061) cladding. In this work, finite element analysis (FEA) was used to evaluate effect of Zr diffusion barrier properties on the thermal and mechanical performance of a U-10Mo monolithic fuel plate by considering possible variation in thermal and mechanical properties of the Zr diffusion barrier. Possible variation in thermo-mechanical properties of the Zr diffusion barrier were determined and a simulation matrix was designed accordingly. Analyses of simulation results included determination of global peak stresses in the fuel, Zr diffusion barrier, and cladding sections as well as the plate thickness profile at a transverse section toward the top side of the plate. Results showed that variation in yield stress, elastic modulus and thermal conductivity of the Zr diffusion barrier has negligible effect on the thermal and mechanical performance of the monolithic fuel plate. The effect of variation in these properties was found to be limited to the barrier section itself, which may be attributed to the relatively smaller thickness of that section compared to the fuel and cladding sections of the fuel plate.

scholarly journals Quantifying High-Performance Material Microstructure Using Nanomechanical Tools with Visual and Frequency Analysis

Scanning ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Emil Sandoz-Rosado ◽  
Michael R. Roenbeck ◽  
Kenneth E. Strawhecker
Keyword(s):  
Mechanical Properties ◽  
Frequency Analysis ◽  
Visual Processing ◽  
High Performance ◽  
Mechanical Performance ◽  
Structure Property ◽  
Spatially Resolved ◽  
Macro Scale ◽  
Organization Strategy ◽  
Stiffness Scanning

High-performance materials like ballistic fibers have remarkable mechanical properties owing to specific patterns of organization ranging from the molecular scale, to the micro scale and macro scale. Understanding these strategies for material organization is critical to improving the mechanical properties of these high-performance materials. In this work, atomic force microscopy (AFM) was used to detect changes in material composition at an extremely high resolution with transverse-stiffness scanning. New methods for direct quantification of material morphology were developed, and applied as an example to these AFM scans, although these methods can be applied to any spatially-resolved scans. These techniques were used to delineate between subtle morphological differences in commercial ultra-high-molecular-weight polyethylene (UHMWPE) fibers that have different processing conditions and mechanical properties as well as quantify morphology in commercial Kevlar®, a high-performance material with an entirely different organization strategy. Both frequency analysis and visual processing methods were used to systematically quantify the microstructure of the fiber samples in this study. These techniques are the first step in establishing structure-property relationships that can be used to inform synthesis and processing techniques to achieve desired morphologies, and thus superior mechanical performance.

scholarly journals Enhancement of the Mechanical Performance of Stainless Steel Micro Lattice Structures Using Electroless Plated Nickel Coatings

Proceedings ◽  
2018 ◽  
Vol 2 (8) ◽  
pp. 494 ◽  
Author(s):  
Recep Gümrük ◽  
Altuğ UŞUN ◽  
Robert Mines
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Mechanical Performance ◽  
Cellular Materials ◽  
Coating Process ◽  
Lattice Structures ◽  
Laser Melting ◽  
Coating Technology ◽  
Specific Strength ◽  
Nickel Coatings

The use of nickel electroless plating to enhance the mechanical properties of stainless steel micro lattice structures manufactured using selective laser melting is described. A coating thickness of 17 μm is achieved, and this increases micro lattice specific stiffness by 75% and specific strength by 50%. There is scope for improving the coating process, and hence improving micro lattice mechanical performance. The methodology described here provides a new potential for optimizing micro lattice mechanical performance and can be extended to other cellular materials with different coating technology.

Influence of Sintering Parameters on the Mechanical Performance of PM Steels Pre-Alloyed with Chromium

2007 ◽  
Vol 534-536 ◽  
pp. 545-548 ◽  
Author(s):  
Ola Bergman ◽  
Björn Lindqvist ◽  
Sven Bengtsson
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
High Performance ◽  
Mechanical Performance ◽  
Sintering Temperature ◽  
Oxide Reduction ◽  
Low Oxygen ◽  
Positive Effects ◽  
Partial Pressures

Powder grades pre-alloyed with 1.5-3 wt% chromium are suitable for PM steel components in high performance applications. These materials can be successfully sintered at the conventional temperature 1120 °C, although well-monitored sintering atmospheres with low oxygen partial pressures (<10-17-10-18 atm) are required to avoid oxidation. Mechanical properties of the Cralloyed PM grades are enhanced by a higher sintering temperature in the range 1120-1250 °C, due to positive effects from pore rounding, increased density and more effective oxide reduction. A material consisting of Astaloy CrM, which is pre-alloyed with 3 wt% Cr and 0.5 wt% Mo, and 0.6 wt% graphite obtains an ultimate tensile strength of 1470 MPa combined with an impact strength of 31 J at density 7.1 g/cm3, after sintering at 1250 °C followed by cooling at 2.5 °C/s and tempering.

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