scholarly journals Numerical study of cutting transport using aerated drilling fluids

2021 ◽  
Vol 2119 (1) ◽  
pp. 012051
Author(s):  
V A Zhigarev ◽  
S O Zazulya ◽  
A V Minakov ◽  
A L Neverov

Abstract The paper deals with drilling fluid flow in a horizontal well during its drilling. As part of this work, rheological parameters of water-based drilling fluid with the addition of polymers and a foaming agent were used. Cuttings transport was studied at different degrees of foam aeration. Besides, the paper presents the study of the effects of drilling fluid flow, as well as the rotation of drill pipes on the cuttings transport.

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1644
Author(s):  
Camilo Pedrosa ◽  
Arild Saasen ◽  
Bjørnar Lund ◽  
Jan David Ytrehus

The cuttings transport efficiency of various drilling fluids has been studied in several approaches. This is an important aspect, since hole cleaning is often a bottleneck in well construction. The studies so far have targeted the drilling fluid cuttings’ transport capability through experiments, simulations or field data. Observed differences in the efficiency due to changes in the drilling fluid properties and compositions have been reported but not always fully understood. In this study, the cuttings bed, wetted with a single drilling fluid, was evaluated. The experiments were performed with parallel plates in an Anton Paar Physica 301 rheometer. The results showed systematic differences in the internal friction behaviors between tests of beds with oil-based and beds with water-based fluids. The observations indicated that cutting beds wetted with a polymeric water-based fluid released clusters of particles when external forces overcame the bonding forces and the beds started to break up. Similarly, it was observed that an oil-based fluid wetted bed allowed particles to break free as single particles. These findings may explain the observed differences in previous cutting transport studies.


2021 ◽  
Vol 21 (3) ◽  
pp. 123-130
Author(s):  
Ekaterina L. Leusheva ◽  
Nazim T. Alikhanov

Mining and geological conditions for the development of new fields are becoming more difficult every year. Accordingly, the requirements for ensuring the environmental and technological safety of the drilling process are becoming more and more important. To ensure such a process, it is necessary to use correctly selected drilling fluids with proper characteristics: rheological parameters sufficient for effective cleaning of the well bottom, density sufficient to create back pressure, fluid loss to ensure a high-quality filter cake. Modern environmental requirements dictate the abandonment of hydrocarbon-based solutions. But when using water-based solutions, there are no suitable solutions, especially with their high density, since the use of barite can lead to a decrease in reservoir productivity. In this regard, the analysis of the problem and the search for options for creating water-based drilling fluids, weighted without the addition of barite, having the properties of maintaining the stability of the wellbore, ensuring safe drilling and opening productive formations without damaging the reservoir characteristics, was carried out. Such a solution was found in changing the base of the drilling fluid - highly mineralized fluids or solutions based on saturated brines. Brines must be created on the basis of inorganic salts that have good solubility, for example, chlorides, bromides. Due to the content of salts, the fluids have an inhibitory effect, and depending on the volume of dissolution, the density of the drilling fluids can be controlled. The scientific works of foreign and domestic scientists analyzed in the article have been published over the past five years, which indicates the relevance of this development. The selected compositions are presented and theoretically investigated, which were also tested in the field conditions.


Author(s):  
Jan David Ytrehus ◽  
Ali Taghipour ◽  
Bjørnar Lund ◽  
Benjamin Werner ◽  
Nils Opedal ◽  
...  

One important requirement for a drilling fluid is the ability to transport the cuttings out of the borehole. Improved hole cleaning is a key to solve several challenges in the drilling industry and will allow both longer wells and improved quality of well construction. It has been observed, however, that drilling fluids with similar properties according to the API standard can have significantly different behavior with respect to hole cleaning performance. The reasons for this are not fully understood. This paper presents results from laboratory tests where water based drilling fluids with similar rheological properties according to API measurements have been tested for their hole cleaning capabilities in a full scale flow loop. Thorough investigation of the viscoelastic properties of the fluids were performed with, among other instruments, a Paar-Physica rheometer. Improved understanding of the fluid properties relevant to hole cleaning performance will help develop better models of wellbore hydraulics used in planning of well operations. Eventually this may lead to higher ROP with water based drilling fluids as obtained with oil based drilling fluids. This may ease cuttings handling in many operations and thereby significantly reduce the drilling cost using (normally) more environmentally friendly fluids. The experiments have been conducted as part of an industry-sponsored research project where understanding the hole cleaning performance of various oil and water based drilling fluids is the aim. The experiments have been performed under realistic conditions. The flow loop includes a 12 meter long test section with 2″ OD freely rotating drillstring inside a 4″ ID wellbore made of concrete. Sand particles were injected while circulating the drilling fluid through the test section in horizontal position.


Author(s):  
Andrey V Minakov ◽  
Evgeniya I Mikhienkova ◽  
Alexander L Neverov ◽  
Valery Ya Rudyak

Abstract The results of a numerical study of the effect of nanoparticle additives in the drilling fluid on the efficiency of cuttings removal from a horizontal well are presented. The rheological parameters of drilling fluids with nanoparticles (NPs) were set from the experiment. The SiO2 and Al2O3 NPs were used. The concentration of NPs in the drilling fluids varied from 0.25 to 2 wt%, while their average diameter ranged from 5 to 50 nm. The Eulerian granular media approach was used to simulate the cutting transport from the borehole. The numerical model was tested in detail on well-known experimental data on sand suspension flow in a round pipe. A good agreement with the experiment was obtained. A systematic computational study of the influence of several parameters on the efficiency of removing cuttings from the well was carried out. These parameters included the well's inclination angle from the vertical direction, the speed of rotation of the drill pipe, the flow rate of the drilling fluid, and the concentration, size, and composition of nanoparticles. It is shown that the 2 wt% concentration of nanoparticles in the drilling fluid results in a 2.7-fold increase in the cutting transport performance for horizontal boreholes. The positive effect of adding nanoparticles to the drilling fluid is enhanced with decreasing nanoparticle size.


Author(s):  
Ved Prakash ◽  
Neetu Sharma ◽  
Munmun Bhattacharya

AbstractRheological and filtration properties of drilling fluid contribute a vital role in successful drilling operations. Rheological parameters such as apparent viscosity (AV), plastic viscosity (PV), yield point (YP) and gel strength of drilling fluids are very essential for hydraulic calculations and lifting of drill cuttings during the drilling operation. Control of filtration loss volume is also very important for cost effective and successful drilling operations. Therefore, the main goal of this research is to improve the rheological and filtration properties of Grewia Optiva fibre powder (GOFP) by using 30–50 nm size of silica nano particles (SNP) in water-based drilling fluid. The experimental outcomes revealed that after hot rolling of mud samples at 100 °C for 16 h, the low pressure-low temperature (LPLT) and high pressure-high temperature (HPHT) filtration loss of GOFP additives was improved, after the addition of SNP on it. The mixture of 5% GOFP + 4% SNP has reduced the LPLT and HPHT filtration loss of drilling fluid by 74.03 and 78.12%, respectively, as compared to base mud. Thus, it was concluded that after the addition of 0.4% SNP, the LPLT and HPHT filtration control ability of GOFP additive in WBM were increased by 17.6 and 15%, respectively. The rheological parameters such as AV, PV, YP and gelation of drilling fluids were also improved by the addition of GOFP + SNP mixture in the base mud. Therefore, the implementation of GOFP + SNP mixture in water-based mud showed auspicious results which reaffirm the feasibility of using them in the successful drilling operations.


2021 ◽  
Author(s):  
Jan David Ytrehus ◽  
Bjørnar Lund ◽  
Ali Taghipour ◽  
Arild Saasen

Abstract Deviated well sections are common in modern well construction. In mature areas like the North Sea region, practically all producers or injector wells will have highly deviated sections. These wells must be drilled and completed in an optimal manner with respect to drill time, cost, risk and functionality. Most cuttings transport and hydraulic models are developed based on tests with model fluids and often in small diameter test sections. Hole cleaning properties and hydraulic behaviour of field fluids differ from those of most model fluids. Furthermore, results from small diameter tests may not always be relevant for, nor scalable to, field applications due to time, length and other scale differences. Hence, there is a need for studies in controlled laboratory environments with various field application designed drilling fluids to improve engineering models and practices. This paper presents results from laboratory tests using field applied fluids. The drilling fluids have similar density and viscosity within the relevant shear rate range applied during drilling operations and in the tests. One of the fluids is oil-based and the other one is an inhibitive water-based drilling fluid.


2021 ◽  
Author(s):  
Muhammad Awais Ashfaq Alvi ◽  
Mesfin Belayneh ◽  
Arild Saasen ◽  
Sulalit Bandyopadhyay

Abstract Properly designed drilling fluid is a key element in achieving safe and effective drilling operations. Rheological parameters of drilling fluid determine the equivalent circulation density, the pump pressure, and hole cleaning efficiency. Also, they have a significant role in predicting the stability of drilling fluid under static and low shear rates. The chemical composition of the drilling fluid controls the rheological parameters. Recently, studies have shown that a small concentration of nanosized materials in the drilling fluid can substantially impact the rheological parameters of the drilling fluids. In this study, various nanoparticles (NPs) with different shapes, sizes, and surface charges were used to investigate their impact on the viscous properties of water-based drilling fluid. Bentonite and KCl water-based drilling fluids were used as the base fluids. NPs such as Iron oxide, Silica (SiO2), and multi-walled carbon nanotubes (MWCNT) were added to these base fluids. Also, surface functionalization of the NPs with polymer and functional groups such as -OH and -COOH groups was done to compare the effect of bare NPs with surface functionalized NPs. Hershel-Buckley model with dimensionless shear rates was used to calculate the low and high shear curvature exponents, surplus stress, and yield stress of the samples. Results indicate that NPs alter drilling fluid’s viscous properties based on their sizes, shapes, and surface charges. Moreover, the functionalization of NPs also modifies the properties based on the functional group attached to the NPs surface. This work shows that changing the size, shape, and surface charge of NPs has impact on viscous parameters, and NPs with different properties can fine-tune the fluid’s viscous properties based on the requirement for drilling fluid.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Arild Saasen

Controlling the annular frictional pressure losses is important in order to drill safely with overpressure without fracturing the formation. To predict these pressure losses, however, is not straightforward. First of all, the pressure losses depend on the annulus eccentricity. Moving the drillstring to the wall generates a wider flow channel in part of the annulus which reduces the frictional pressure losses significantly. The drillstring motion itself also affects the pressure loss significantly. The drillstring rotation, even for fairly small rotation rates, creates unstable flow and sometimes turbulence in the annulus even without axial flow. Transversal motion of the drillstring creates vortices that destabilize the flow. Consequently, the annular frictional pressure loss is increased even though the drilling fluid becomes thinner because of added shear rate. Naturally, the rheological properties of the drilling fluid play an important role. These rheological properties include more properties than the viscosity as measured by API procedures. It is impossible to use the same frictional pressure loss model for water based and oil based drilling fluids even if their viscosity profile is equal because of the different ways these fluids build viscosity. Water based drilling fluids are normally constructed as a polymer solution while the oil based are combinations of emulsions and dispersions. Furthermore, within both water based and oil based drilling fluids there are functional differences. These differences may be sufficiently large to require different models for two water based drilling fluids built with different types of polymers. In addition to these phenomena washouts and tool joints will create localised pressure losses. These localised pressure losses will again be coupled with the rheological properties of the drilling fluids. In this paper, all the above mentioned phenomena and their consequences for annular pressure losses will be discussed in detail. North Sea field data is used as an example. It is not straightforward to build general annular pressure loss models. This argument is based on flow stability analysis and the consequences of using drilling fluids with different rheological properties. These different rheological properties include shear dependent viscosity, elongational viscosity and other viscoelastic properties.


2020 ◽  
pp. 70-74
Author(s):  
V.V. Guliyev ◽  
◽  
◽  

Currently, a great number of drilling fluids with different additives are used all over the world. Such additives are applied to control the properties of the drilling mud. The main purpose for controlling is to achieve more effective and safe drilling process. This research work aims to develop Water-Based Mud (WBM) with a Coefficient of Friction (CoF) as low as Oil-Based Mud (OBM) and better rheological properties. As it is known, produced CoF by WBM is higher than OBM, which means high friction between wellbore or casing and drill string. It was the reason for studying the effect of nanosilica on drilling fluid properties such as lubricity, rheological parameters and filtrate loss volume of drilling mud. The procedures were carried out following API RP 13B and API 13I standards. Five concentrations of nanosilica were selected to be tested. According to the results obtained, it was defined that adding nanosilica into the mud decreases CoF of basic WBM by 26 % and justifies nanosilica as a good lubricating agent for drilling fluid. The decreasing trend in coefficient of friction and plastic viscosity for nanosilica was obtained until the concentration of 0.1 %. This reduction is due to the shear thinning or pseudoplastic fluid behavior. After 0.1 %, an increase at PV value trend indicates that it does not follow shear thinning behavior and after reaching a certain amount of dissolved solids in the mud, it acts like normal drilling fluid. The yield point of the mud containing nanoparticles was higher than the basic one. Moreover, a growth in the concentration leads to an increase in yield point value. The improvement of this fluid system cleaning capacity via hydraulics modification and wellhole stability by filter cake endurance increase by adding nanosilica is shown as well. The average well construction data of “Neft Dashlary” field was used for the simulation studies conducted for the investigation of hydraulics parameters of reviewed fluids for all series of experiments. The test results were accepted reliable in case of at least 3 times repeatability.


Author(s):  
E.A. Flik ◽  
◽  
Y.E. Kolodyazhnaya

The article assesses the environmental safety of drilling fluids that are currently widely used in the oil and gas industry. It shows active development of water-based drilling fluid systems using xanthan biopolymer.


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